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GF Machining Solutions
MILL X 400 / 400 U600 / 600 U / 800
Mikron
Passion forPrecision
2 Mikron MILL X
GF Machining Solutions : all about youWhen all you need is everything, it’s good to know that there is one company that you can count on
to deliver complete solutions and services. From world-class electrical discharge machines (EDM),
Laser texturing and Additive Manufacturing through to first-class Milling and Spindles, Tooling,
Automation and software systems — all backed by unrivalled customer service and support — we,
through our AgieCharmilles, Microlution, Mikron Mill, Liechti, Step-Tec and System 3R technologies,
help you raise your game and increase your competitive edge.
3 Mikron MILL X
Market segments and applications 4
Technology and Solutions 6
Complex parts in perfection 8
smart machine 10
Accuracy 12
High-tech motor Spindles 14
Tool magazine 15
Table variants, Tooling and Automation 18
Interface for Automation 20
Chip and mist management 22
Customer Services 23
Post-processing 3D printed metal parts 24
Technical data 26
GF Machining Solutions 30
Content
Since the beginning of high-speed Milling (HSM),
GF Machining Solutions has pioneered the development of
this technology. The Mikron MILL X series is the result of this
continuous development, bringing together the utmost
features that make it the reference solution within the
industry.
The Mikron MILL X solutions are 3- and 5-Axis extreme
high-speed Milling solutions for manufacturers of small,
precise and complex light parts.
From automotive and ICT to medtech, aerospace, machinery
and other segments, these solutions serve manufacturers
looking for the highest productivity for in their production of
small- to mid-size series of highly accurate complex parts.
The machines deliver not only unbeaten machining speed
and integrated Automation capabilities; they also allow very
quick machine setup in a wide variety of applications and
materials, and deliver parts in an unequaled finished state.
4 Mikron MILL X
3- and 5-Axis applicationsMarket segments and applications
ICT
Automotive
5 Mikron MILL X
General mechanics
Aerospace
Medical
6 Mikron MILL X
High-speed Milling (HSM):productive precision and quality for your production
Technology
+ Productivity + Dynamic accuracy at fastest processing speed + Fast setup change for flexible production + Sustainable quality in split-batch production
Part production with highest productivity and quality
7 Mikron MILL X
• Master the challenges of a wide range of applications and short term-market requirements
• Go from blank to finished part on the smallest footprint, thanks to a flexible 5-Axis machine and produce your part on one machine in a single clamping
We have the right solution---for you
+ Integrated or third-party Automation in smallest footprint + Unrivaled accessibility with or without Automation + Reliable process due to sophisticated thermal management system + Best damping characteristics due to mineral cast machine base + Direct linear and rotating drives for highest dynamic process + smart machine for precision, protection, time and saving energy + Remote line assistance + Step-Tec Spindle + Heidenhain control
Solutions
8 Mikron MILL X
React fast, drive fast and win the race
Complex parts in perfection
Flexibility+ 24/7 flexible production+ Always be able to answer customers’
short-notice requests+ Change from batch production to express
job within minutes
Productivity+ Fastest 5-Axis HSM precision solution+ Ideal machine design with automated
5-Axis machining creates competitive advantages
+ Reliable system for 24/7 production
Fulfill marketdemandsat any timejust in time
Go fromorder tofinished partjust fast
08 h
17 h
9 Mikron MILL X
smart machine
Tuning
Automation
Tooling
Machine
Options
Solution
Unmanned production
Best practice
Generate profit around the clock within limited production time
Profitability+ Complete machining in one setup+ Optimal productivity with minimal manpower+ Highest autonomous productivity on smallest
footprint+ Sustainable precision and surface quality+ Generate value-added profit 24/7
Express jobs Challenging parts
Setup new jobs
Competitive cost per part just better
Batch productionLong running parts
Less challenging parts
Manned production
10 Mikron MILL X
TimeOSS and APS and software
tools such as rConnect
boost your productivity.
OSS extreme yields up
to 24 percent more speed
with improved surface
finish and accuracy.
ProtectionPFP or APS protect and
extend the lifetime of
your machine and tools.
Saving energyEconowatt, saving up
to 50 percent energy,
is a ecological necessity
with attractive economic
advantages.
PrecisionITC, ITM, OSS support
the precise base of your
machining center to
reach an even more
precise final part for your
customers.
smart machine
This includes a range of modules that are collectively
referred to under the generic term “smart machine” and that
fulfill various functions. In order to make the Milling process
“intelligent,” various requirements have to be implemented.
1st is establishing comprehensive communication between
man and machine, which makes available precise in-
formation that the operator requires to assess the Milling
process.
2nd is supporting the operator in the optimization of the
process, which considerably improves the performance.
3rd is the machine optimizing the Milling process, which im-
proves process safety and workpiece quality—especially
important in unmanned operation.
smart machine construction kit systemEach of the modules fulfills a specific task. Just like in a
construction kit, the user can selects the modules that seem
to him to be the best option for improving his process.
+ Greater accuracy in shorter machining times+ Increase in the workpiece surface quality as well as the
surface and shape accuracy+ Recognition of critical machining strategies+ Improved process safety+ Higher availability+ Better operating comfort+ Considerable increase in reliability in unmanned
operation
Enhance your process beyond program and machine setup
The facts
• Produce your workpieces in a process-secure and precise manner
• Increase reliability in unmanned operation • Boost the service life of the machine • Significantly reduce production costs
11 Mikron MILL X
Simply better resultswith the smart machine
tool monitoring.
Safety through a controlled process.
an e
cono
mic
adv
anta
ge.
require reliable and precise
and voltage drops.
and operation of v
ario
us jo
bs.
an e
colo
gica
l nec
essi
ty a
nd
High-precision parts
Protects against power failures Softw
are for e
asy m
anag
emen
t
Sav
ing
ener
gy:
Intelligent Tool Measurement
Power Fail Protection
Job Tool Manag
er
Econ
owat
t
Surface quality
Accuracy Time
ITM PFP
JTM
Eco
now
att
ITC
A
PS
OSS rConnect
necessary for the workpiece.
situ
ation.
Aut
omat
ic r
ecal
ibra
tion.
GF Machining Solutions.
dynamic behavior exactly as
Reac
t ade
quat
ely to th
e given
ther
mal
pro
cess
kno
wle
dge.
communication platform for
The intelligent system adjusts the
Spin
dle
vibr
atio
n m
onitorin
g system.
With
ITC
the
mac
hine
has
rConnect is the central
Operator Support System
Adva
nced
Pro
cess System
Inte
llig
ent T
herm
al C
ontr
ol
rConnect
12 Mikron MILL X
HSM core components Accuracy
Perfect machine design with highest mechanical
requirements provides the basis for a high-precision
machine.
Moreover, GF Machining Solutions spares no effort to
implement state-of-the-art components to create the
best package for your Milling applications.
• Comprehensive and reliable Milling solution for light material parts produciton as a result of machine design, core components and complete process know-how
Static accuracy
13 Mikron MILL X
Stability, highest dynamic drives and ingenious software are
primary prerequisites for maximum productivity and best
workpiece quality.
+ X-, Y-, Z-, B-, C-drives+ Machine body (Ambient Robust)+ Spindle with OptiCool or CoolCore technology+ Electronics cabinet
Highest productive precision is the ultimate result of
this solution. Active temperature stabilization enables
highest stability and process reliability.
The Mikron MILL X series leads precision machining into
a new era.
Its sophisticated temperature management system com-
prises separate and independent cooling circuits of all
heat sources and machine body as follows:
+ Concrete polymer with high thermal inertia and
excellent damping properties+ Optimized force distribution within castings+ High-precision direct drives and guides for high
dynamics and rigidity+ Direct path measuring system in the linear and
rotative axis+ Intelligent software compensation
Dynamic accuracy
Thermal accuracy
Mikron MILL X 400 + + + +Mikron MILL X 400 U + + + +Mikron MILL X 600 + + + + +Mikron MILL X 600 U + + + + +Mikron MILL X 800 + + + + +
0
2000
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0
2200
0
2400
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30
25
20
15
10
5
0
9480; 22
9480; 28
S6 -40% ED ts=2min
S1
0
2000
4000
6000
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5
0
9480.0; 22.2
9480.0; 28.2
S6 -40% ED ts=2min
S1
14 Mikron MILL X
High-tech motor Spindles
HSM core components from Step-Tec
• Your reliable and stable Milling process is secured, thanks to an ingenious temperature control system
Cutting conditions monitoring+ Vibration monitoring along each Axis+ Temperature monitoring of hot spots (bearings, motor,
ambient temperature)
Stator cooling circuit
+ Best polar thermal balance
around the surface contacting
the machine support+ Ultra high-precision ceramic
hybrid bearings+ Heat barrier+ Frontal cooling+ Highest precision due to
optimized thermal balance
of the entire machining head+ Satisfies the toughest requirements
in surface finish, repeatability and reliability
+ Versatile Spindle for use in both mold making and
production+ High chip volume due to large HSK-A63 tool interface+ Good surface finish in mold making+ Great rigidity for machining lightweight material
(impeller) with long tools+ Full vibration control (V3D) to maximize the feed rate + Constant power up to maximum speed
Step-Tec’s OptiCool Spindle series ensures not only that the
Spindle remains thermally stable, but that natural heat
transfer to the Spindle support (e.g., Z-Axis) is limited to the
lowest amount possible, in order to preserve the machine’s
geometry.
Step-Tec’s versatile Spindle for mold and part production.
OptiCool HPC 170 / 24,000 min-1
Spindle power
Spindle torque
PO
WER
(kW
)
SPEED (1/min)
TOR
QU
E (N
m)
SPEED (1/min)
30,000 min
-1
HSK-E40 O
ptiCool
42,000 min
-1
HSK-E40 O
ptiCool
42,000 min
-1
HSK-E40 C
oolCore
60,000 min
-1
HSK-E32 O
ptiCool
36,000 min
-1
HSK-E50 O
ptiCool
24,000 min
-1
HSK-A63
15 Mikron MILL X
Tool magazine
Individual solutions tailored to your production needs
Tool Automation in every configuration level+ Simple, double-row disc magazine or ATC+ Reliable “pickup” changing system+ Feed control via light beam+ Orientation of the touch probe
Optionally available in a variety of capacities:
Mikron MILL X 400
Mikron MILL X 400 U
HSK-E40: 18, 36, 68, 168, 308 tools
HSK-E32: 20, 40 tools
Mikron MILL X 600
Mikron MILL X 600 U
Mikron MILL X 800
HSK-E50: 15, 30, 60, 120, 170, 220 tools
HSK-E40: 18, 36, 68, 168, 308 tools
HSK-A63: 30, 48, 120, 170, 220 tools
User-friendly tool feedingProductivity and process reliability are ensured by lateral
tool feeding+ Simultaneous machining and feeding+ Simple feed monitoring through large glass panel+ Ergonomic access
Automatic Tool Changer
16 Mikron MILL X
Productivity with pinpoint accuracy
17 Mikron MILL X
10x
10x
7x
7x
7x
7x
4x
18x
System 3R GPS
240 x 240 mm
System 3R Dynafix
280 x 280 mm
System 3R Dynafix
350 x 350 mm
System 3R MacroMagnum
Ø 156 mm
GF MikronOEM
600 x 600 mm
18 Mikron MILL X
Machine work areaX, Y, Z: 500 x 450 x 360 mm
Machine work areaX, Y, Z: 500 x 240 x 360 mm
Mikron MILL X 400 120 kg
Mikron MILL X 400 U 25 kg
Mikron MILL X 600 500 kgMikron MILL X 800 1000 kg
Mikron MILL X 600 500 kgMikron MILL X 800 800 kg
Mikron MILL X 600 U 120 kg
Machine work areaX, Y, Z: 600/800x600x500 mm
Machine work areaX, Y, Z: 800 x 600 x 500 mm
As flexible as neededTable variants, Tooling and Automation
Table 900 x 600 mm
20x
7x
7x
4x
Erowa UPC
320 x 320 mm
Erowa ITS
Ø 148 mm
GF MikronOEM
800 x 600 mm
19 Mikron MILL X
Easy loading and unloading of pallet magazine during the machining process
Mikron MILL X 400 / 400 U: disc-type magazine
Mikron MILL X 600 U: disc-type magazine
Mikron MILL X 600 / 800: linear-type magazine
• Increase your productivity by reducing your setup time with a zero-point clamping system
• Increase your quality by improving repeatability with Tooling and Automation
20 Mikron MILL X
Customer- specific solutions
Interface for Automation
From the pallet magazine to the robot system GF Machining Solutions has developed a fully integrated
pallet magazine as a standard product.
With a standardized robot interface, the Mikron MILL X
series can be operated with well-known suppliers’ robot
systems.
No matter what type of handling system is used, the
accessibility of the machine remains outstanding.
Together with the modular tool magazines, the compact
Milling center becomes a highly productive and flexible
production cell—including in conjunction with other
machines.
A complete cell, configured for you
• More parts in less time at lower costs
21 Mikron MILL X
Solutions for you
22 Mikron MILL X
Chip and mist management
Clean machining
Adapted chip and mist managementThe form and volume of the chips are determined by the
machined material as well as the processing strategy.
Whatever your production process, a wide selection of
options is available to ensure proper chip evacuation.
+ Solution for aluminum Milling chips. With slat band
lift-up chip conveyor and coolant filtration unit + Solution for steel Milling chips with scraper lift-up
chip conveyor and coolant filtration unit
+ Coolant tank with chip flushing system + Chip auger + Lift-up scraper type conveyor + Lift-up slat band chip conveyor + 450-liter band and basket filter system + 950-liter band filter system + Wash down system
Lift-up chip conveyor with band filter system
Depending on machine equipment and processing
strategy, 450- and 950-liter filter systems are
available.
Cooling lubricant/air through Spindle
Automation door is also washed down.
Chip conveyor
Optimum chip clearance due to steep, smooth cabin walls.Washer jets prevent chip accumulation.
Already implemented requests+ Air/cooling lubricant through Spindle+ Additional chip flushing on the Spindle
23 Mikron MILL X
Certified by TÜViT Trusted Product
rConnect comprises GF Machining Solutions modular digital services. You stay connected with your machine park, at any time and wherever you are. Select the digital service that best fits your individual needs. Our Live Remote Assistance (LRA) supports you in keeping your commitments.
Maximize your uptimeLive Remote Assistance provides you direct access to our
expert service engineers with the latest technology. The LRA
features audio, video, chat, whiteboard, file transfer, system
access and screen sharing by using a Windows tablet or your
standard PC.
Increase your flexibilityKnow the status of your machines in real time at any
location. The rConnect Cockpit is the user interface for your
machine operator, maintenance technician or operations
manager. It provides the operator with support for daily
machine-related activities.
Secure connection based on the latest technologyTo ensure your security, an encrypted point-to-point
connection is established between your machine and
GF Machining Solutions only at your request. Our remote
service product is certified with the TÜViT Trusted Product
Certificate.
rConnect: Live Remote AssistanceCustomer Services
24 Mikron MILL X
Post-processing 3D printed metal parts
Technologies combination as a goal
Additive Manufacturing (AM) is a hot industrial topic
as applications are numerous and promising—and
initiatives are multiplying all over the world.
GF Machining Solutions has embraced AM as a leading
technology providing new opportunities for its customers,
and understands how it complements traditional
technologies.
Combining AM and—for example—a Mikron MILL X Milling
machine is the most efficient option if you want to build
parts with a perfect surface finish.
The future is in complete solutions combining
performant technologies in an efficient way, and
GF Machining Solutions is your partner on the path to the
future. And—just as we have pioneered the Automation of
traditional machining technologies—we are blazing a
path for AM Automation.
Freedom of designAdditive Manufacturing
Perfect surfaceHigh-speed cutting (HSC) Milling / high-speed part production
• Revolutionize your manufacturing process • Decrease your lead time • Complete freedom of design
25 Mikron MILL X
Your most efficient option
26 Mikron MILL X
Technical data
Machine
WorkareaLongitudinal X mm Lateral Y mm Vertical Z mm Swivelling axis º Rotary axis º
Feed rateRapid traverse X, Y m/min Rapid traverse Z m/min Rapid traverse (swivel) rpm Rapid traverse (rotary) rpm
Working spindle (40% ED, S6) 60,000 rpm, HSK-E32 kW / Nm42,000 rpm, HSK-E40 kW / Nm30,000 rpm, HSK-E40 kW / Nm
Work table Table mmPallet/clamping surface mmPallet/clamping surface mmPallet/clamping surface mmMax. table load kg
Tool magazine HSK-E32 tool holder HSK-E40 tool holder
AutomationPallet size / Number Piece Pallet size / Number Piece Maximum additional load kg
Weight Machine kgPallet magazine kg
Control unitHeidenhain
Mikron MILL X 400
500450360--
100100--
8.5 / 3.513.5 / 8.813.5 / 8.8
-Dynafix 280x280/350x350GPS 240 x 240UPC 320 x 320120
20/4018 / 36 / 68 / 168 / 308
GPS 240 / 10xDynafix/UPC / 7x90
6,800900
iTNC 530 HSCI
Mikron MILL X 400 U
500240360+110/-110n x 360
100100165250
8.5 / 3.513.5 / 8.813.5 / 8.8
-MacroMagnum 156ITS 148-25
20/4018 / 36 / 68 / 168 / 308
MacroMagnum 156 / 18xITS 148 / 20x25
7,000900
iTNC 530 HSCI
27 Mikron MILL X
Machine
WorkareaLongitudinal X mmLateral Y mmVertical Z mmSwivelling axis ºRotary axis º
Feed rateRapid traverse X, Y m / minRapid traverse Z m / minRapid traverse (swivel) rpm Rapid traverse (rotary) rpm
Working spindle (40% ED, S6)42,000 rpm, HSK-E40 kW / Nm36,000 rpm, HSK-E50 kW / Nm30,000 rpm, HSK-E40 kW / Nm24,000 rpm, HSK-A63 kW / Nm
Work tableTable mmPallet/clamping surface mmPallet/clamping surface mmPallet/clamping surface mmMax table load kg
Tool magazineHSK-E40 tool holder HSK-E50 tool holder HSK-A63 tool holder
AutomationPallet size / Number Piece Pallet size / Number Piece Maximum additional load kg
WeightMachine kgPallet magazine kg
Control unitHeidenhain
Mikron MILL X 600
600600500--
100100--
13.5 / 8.833 / 2113.5 / 8.828 / 28
900 x 600--600/800 x 600500
18 / 36 / 68 / 168 / 30815/30/60/120/170/22030 / 48 / 120 / 170 / 220
600 x 600 / 4x800 x 600 / 4x500
9,900900
iTNC 530 HSCI
Mikron MILL X 600 U
800600500+ 30/-110°n x 360°
100100 60150
13.5 / 8.833 / 2113.5 / 8.828 / 28
-Dynafix 280x280/350x350GPS 240 x 240UPC 320 x 320120
18 / 36 / 68 / 168 / 30815/30/60/120/170/22030 / 48 / 120 / 170 / 220
GPS 240 / 10xDynafix/UPC / 7x90
9,900900
iTNC 530 HSCI
Mikron MILL X 800
800600500--
100100--
13.5 / 8.833 / 2113.5 / 8.828 / 28
900 x 600--600/800 x 6001,000
18 / 36 / 68 / 168 / 30815/30/60/120/170/22030 / 48 / 120 / 170 / 220
600 x 600 / 4x800 x 600 / 4x800
9,9001,800
iTNC 530 HSCI
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28 Mikron MILL X
Mikron MILL X 400 / 400 U
Mikron MILL X 600 / 600 U / 800
1. Machine 2. Mist extraction unit 3. Lift-up chip conveyor (scraper and slat-band types) 6. Cooling unit 7. CoolCore cooling unit 8. Endless belt filter system (950 liters) 9. Band filter system (950 liters)10. Basket filter system (450 liters)11. Band filter system (450 liters)12. Endless belt filter system (450 liters)13. Coolant thermal control14. CO² fire extinguishing system16. Pressure-relief damper
29 Mikron MILL X
Productivity for you
30 Mikron MILL X
GF Machining Solutions
EDM (electrical discharge machining)AgieCharmilles wire-cutting, die-sinking
and hole-drilling machines
For over 60 years we have been at the forefront of every EDM develop-
ment: designing and refining the EDM process and building machine
tools that deliver peerless part accuracies, surface finishes, cutting
speeds and process reliability. Today, our AgieCharmilles wire-cut-
ting, die-sinking and hole-drilling machines are recognized through-
out the world as the best in the business. Our continuous research and
development in digital generator technology, control systems and in-
tegrated Automation systems are evidence of our commitment to
keeping your EDM operations on the leading edge of technology.
MillingMikron high-speed (HSM), high-performance (HPM)
and high-efficiency (HEM) Milling centers
Customers operating in the mold, tool and die and precision compo-
nent manufacturing sectors stake their reputations on being able to
quickly and cost-competitively meet their customers’ demands.
That’s why they invest in GF Mikron machines. Incorporating the lat-
est and most advanced technologies and premium-performance
components, Mikron HSM, HPM and HEM machines help you in-
crease your production capabilities and improve your productivity.
Designed and built for speed, accuracy and reliability, the machines,
like you, are proven performers.
Liechti dedicated aerospace and energy machining centers
Aerospace and power generation turbine manufacturers increas-
ingly turn to Liechti dedicated five- and six-axis machining centers
to machine complex, high-precision airfoils on blades, disks, blings,
blisks/IBRs and impellers. It’s easy to see why because these ma-
chines, with their specific profile machining technology, specialized
CAD/CAM software and engineering competence for ultra-dynamic
machining in titanium, Inconel, nimonic, titanium-aluminide and
high-alloy steels, yield productivity gains as much as 30 percent,
thanks to reduced machining times. In the globally competitive aero-
space and power generation manufacturing sector, that’s definitely
worth shouting about.
Step-Tec Spindles
At the heart of every GF Mikron machining center is high-performance
Step-Tec Spindle. Step-Tec Spindles are essential core components of
our machining centers. Highly accurate and thermally stable Step-Tec
Spindles ensure that our machines can handle everything from
heavy-duty roughing to fine-finishing operations.
Tooling and AutomationSystem 3R Tooling, Automation and software
Productivity is the key to manufacturing success, and automating a
manufacturing process is a proven method of increasing its efficiency,
effectiveness, quality and reliability. System 3R’s integrated Tooling,
Automation and software solutions ranging from simple workpiece
pallet and electrode changers through to flexible manufacturing and
robot handling systems are guaranteed to help you increase their
competitive advantage.
Customer ServicesOperations Support, Machine Support and Business Support
To help you get the most and the best from your machine tools and
equipment, we offer three levels of support. Operations Support cov-
ers our range of original wear parts and certified consumables (EDM
wires, filters, resins, electrodes etc.) to ensure that your machines
are performing at the highest levels. Machine Support maximizes,
through our best-in-class technical support, preventive services and
quality spare parts, your machine tool uptime. Business Support is
designed to help you make a real step-change in your productivity
and performance with solutions tailored to your specific needs.
LaserAgieCharmilles Laser texturing machines
Laser texturing is a fully-digitized surface engineering process that
has huge potential. The technology enables precise 2D and 3D tex-
tures or engravings to be machined accurately and directly onto
complex parts or molds to improve and alter their aesthetic appeal,
functionality and performance. The process is infinitely repeatable
and offers many distinct environmental and economic advantages
over conventional texturing processes.
Laser Additive Manufacturing (AM)
GF Machining Solutions has partnered with EOS, the global leader
for high-end AM solutions, to integrate this innovative technology
and further develop it into its current solutions to fully benefit the
mold industry, by focusing on injection efficiency: optimized cooling
design to reduce cycle time, lower energy consumption, higher qual-
ity of plastic parts.
31 Mikron MILL X
259.
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522
At a glance
GF Machining Solutions
© G
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We enable our customers to run their businesses efficientlyand effectively by offering innovative Milling, EDM, Laser,Additive Manufacturing, Spindle, Tooling and Automationsolutions. A comprehensive package of Customer Servicescompletes our proposition.
www.gfms.com
