Microwave Smart Switch Series - Hawk … microwave manual rev1.3.pdf · Microwave Smart Switch Series Manual Rev 1.3, Sept 2010 PROPRIETARY NOTICE The information contained in this

INST

RUCT

ION

MAN

UAL

Microwave Smart Switch Series- Beam Blockage Detection -

A higher level of performance

�

Microwave Smart Switch SeriesManual

Rev 1.3, Sept 2010

PROPRIETARY NOTICEThe information contained in this publication is derived in part from proprietary and patent data. This information has been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein.

WARNINGThis instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or handling of internal circuit boards or devices:

Handling Procedure:�. Power to unit must be removed prior to

commencement of any work.2. Personnel must be grounded, via wrist strap

or other safe, suitable means, before any printed circuit board or other internal devices are installed, removed or adjusted.

3. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective container until the immediate time of installation. Removed boards must be placed immediately in a protective container for transport, storage, or return to factory.

Comments:This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, exhibit early failure.

General Description, Features 2

Typical Applications 3

Dimensions 5

Mounting �2

Wiring - Smart Integral Version �7 - Remote - Hawk Cable �8 - Remote - Customer Cable �9 - Junction Box / Cable extension 20 - Relay Functions 2� - Cross Talk Prevention - 2 Units 22 - More than 2 Units 23 - Multidrop Connections 24 - HawkLink GSM 25 - Test Terminal 27 Setup Procedure - Smart Integral Version 28 - Remote Version 32

Remote Software Menus 35 - Software Tree 36 - QuickSet Menu 37 - Advanced Menu 38 - Diagnostic Displays 40

Multidrop Communication 4�

Remote Communication 42

Safety Information 43

Part Numbering 44

Specifications 47

Contact Information (back cover)

INTRODUCTION CONTENTS

2


Rev 1.3, Sept 2010

3

GENERAL DESCRIPTION

Principle of Operation

Beam blockageA beam of microwave energy passes from a sender to a separate receiver in bursts approximately 200 times per second. If the path between the sender and receiver is blocked by any object or material which ab-sorbs or reflects microwave energy, then the receiver will not be able to detect the signal. The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes.

Wide beam pattern for easy alignmentLCD setup/diagnostics on remote amplifierRanges up to 200 meters (656 ft )Simple ‘�-minute’ setupRemote sensor or Smart Integral ‘all in one’ typesRelay outputs: Smart Integral (�) Remote (2)Remote test functionAdjustable ON and OFF delays (0-20 sec)Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNetRemote GSM Connection optionRemote amplifier to sensor separation up to 500 m (�640 ft)Bright visual status indication on sensorsIndependent housing alignment after mounting sensors

•••••

•

•••

••

••

FEATURES

2 3


Rev 1.3, Sept 2010

TYPICAL APPLICATIONS

Machine Protection

Boom Protection

Shiploader Protection

Shiploader Luffing Control/Boom Protection

Blocked Chute Protection

4


Rev 1.3, Sept 2010

5

TYPICAL APPLICATIONS

Receiver

Receiver

Sender

Sender

High

Low

Gladiator

Gladiator

Cement PlantsSolid Level - Cyclone BinHigh/low Level

Microwave Blocked Chute Detection

ReceiversSender

“Blocked Chute”Mount Microwave underpulley or out of mainsystem flow

Gladiator

Gladiator

Gladiator

Coal Fired Power Station, Bulk Material HandlingHigh/low and blocked chute detection*

*For detection of product motion inapplications such as product on conveyors, in transfer chutes or feeder pipes, see Gladiator Doppler Microwave product information.

4 5


Rev 1.3, Sept 2010

DIMENSIONS SMART INTEGRAL MICROWAVE SYSTEM

129.

5 m

m (5

.1”)

135.

5 m

m (5

.3”)

Ø88 mm (3.5”)Ø160 mm (6.3”)

90 m

m (3

.5”)

50 m

m (2

”)

Ø85 mm (3.3”)

2 mm (0.078”)

90 m

m (3

.5”)

12 m

m (0

.5”)

Ø85 mm (3.3”)

250

mm

(9.8

”)

50 m

m (2

”)

10 m

m (0

.4”)

Ø165 mm (6.5”)Ø277 mm (10.9”)

Standard Sender or Receiver High Power Sender, Receiver or SRS Receiver

Ø165 mm (6.3”)Ø277 mm (10.9”)

Ø238 mm(9.3”)

8xØ22 mmHoles THRU

160 mm (6.3”)

160

mm

(6.3

”)

135 mm (5.3”)

Ø88.5 mm (3.5”)

4x10 mm holes

Alignment marks

Standard Sender or Receiver Flange High power Sender / Receiver or SRS Flange

Note: Remote and Smart Integral types use the same flange dimensions

6


Rev 1.3, Sept 2010

7

DIMENSIONSREMOTE MICROWAVE SYSTEM

131.

5 m

m (5

.2”)

7.5

mm

(0.3

”)

192.5 mm (7.6”)

141.

5 m

m (5

.6”)

190

mm

(7.5

”)

182.5 mm (7.2”)

147 mm (5.8”)

167.

5 m

m (6

.6”)

147 mm (5.8”)

30.7

mm

(1.2

”)

158 mm (6.2”)

14 mm (0.6”)

74 mm (2.9”)

78 mm (3.1”)

107

mm

(4.2

”)

111.5 mm (4.4”)

4 mm (0.2”)

50 mm (2”)

108

mm

(4.3

”)

190

mm

(7.5

”)

174 mm (6.9”)192.5 mm (7.6”)

182.5 mm (7.2”)

129.

5 m

m (5

.1”)

135.

5 m

m (5

.3”)

Ø88 mm (3.5”)Ø160 mm (6.3”)

90 m

m (3

.5”)

50 m

m (2

”)

Ø85 mm (3.3”)

2 mm (0.078”)

High Power Sender, Receiver or SRS ReceiverStandard Sender or Receiver

90 m

m (3

.5”)

12 m

m (0

.5”)

Ø85 mm (3.3”)

250

mm

(9.8

”)

50 m

m (2

”)

10 m

m (0

.4”)

Ø165 mm (6.5”)Ø277 mm (10.9”)

Amplifier Enclosure

Note: For Flange dimensions see page 5

6 7


Rev 1.3, Sept 2010

Weldments to suit UHMW/Teflon windows

UHMW/Teflon Windows

B

G

Ø6.5mm(0.25”)2 Places

75mm (2.95") 15mm (0.59")

D

E F

H

I

V

R

P Q

Weldments to suit Ceramic windows

A

C

K

M

J

L

N O

Retainer for Ceramic Windows(Bundled with matching Weldment)

S

T

U

12.3mm (0.48”) 11-12.7mm (0.43-0.5”)

Ceramic Windows(Bundled with matching Weldment)

Ø6.3mm(0.25”)2 Places

DIMENSIONSACCESSORIES

Size A B C D E F G3” �00

(3.94”)3”NPT

22(0.87”)

5(0.2”)

92.5(3.64”)

��8(4.65”)

4(0.�6”)

4” �25(4.92”)

4”NPT

24.4(0.96”)

5(0.2”)

�20(4.72”)

�48(5.83”)

4(0.�6”)

6” �90.4(7.5”)

6”NPT

40(3.94”)

5(0.2”)

�75(6.89”)

223(8.78”)

��.2(0.44”)

Size J K L M N O P Q R3” 100

(3.94”)3”NPT

22(0.87”)

5(0.2”)

65(2.56”)

75(2.95”)

92.5(3.64”)

118(4.65”)

4(0.16”)

4” 125(4.92”)

4”NPT

24.4(0.96”)

5(0.2”)

90(3.54”)

101(3.98”)

120(4.72”)

148(5.83”)

4(0.16”)

Size H I3” 3”

NPT28.7(�.�3”)

4” 4”NPT

35(�.38”)

6” 6”NPT

40(�.57”)

Size S T U V3” 75

(2.95”)65(2.56”)

3”NPT

74.5(2.93”)

4” �00(3.94”)

90(3.54”)

4”NPT

�00.5(3.96”)

3” steel weldment: MA-0 3” stainless steel weldment MA-�94” steel weldment: MA-�8 4” stainless steel weldment MA-22

3” UHMW window only MA-2�4” UHMW window only MA-203” UHMW window & weldment MA-34” UHMW window & weldment MA-46” UHMW window & weldment MA-53” teflon window & weldment MA-64” teflon window & weldment MA-76” teflon window & weldment MA-8

Unlisted parts not available separately

3” ceramic window & weldment MA-�64” ceramic window & weldment MA-�7

8


Rev 1.3, Sept 2010

9

152.4mm (6.0")

317.5mm (12.5")

152.4mm (6.0")

101.6mm(4.0")

101.

6mm

(4.0

")

25.4mm (1")


Ceramic Tile Window AssemblyMA-�0

Ceramic Time Mounting Assembly

Ceramic Tile (alumina)

8 9


Rev 1.3, Sept 2010


76.2mm(3.0")

419.1mm (16.5")

228.6mm (9.0")

50.8mm(2.0")

215.9mm(8.5")114.3mm

(4.5")

228.6mm (9.0")

114.3mm(4.5")

Firebrick Window AssemblyMA-9

Firebrick Mounting Assembly

Firebrick

�0


Rev 1.3, Sept 2010

��

Note: "A" = Per ApplicationFinish Per Application

32mm(1.275")

33mm(1.283")

23mm(0.890")

10mm(0.90")

41mm(1.625")

41mm(1.625")

33mm (1.283")

33mm(1.283")

4mm (Ø.172) ThruTyp 4 Pics

FB

GTAW

"A"

Note: "A" = Per ApplicationFinish Per Application

FB

FBGTAW

"A"

33mm(1.283")

4mm (Ø .172) ThruType 8 Pics 33mm (1.283")


Example High Temperature Waveguide Parts*All Waveguide Parts available on special order only

Waveguide WR90 Cone

Waveguide WR90 Straight

Waveguide WR90 Bend

�0 ��


Rev 1.3, Sept 2010

19.9mm (0.78")6.3mm (0.25")

2" N.P.T.

135mm (5.3")Ø

120mm (4.72")

148mm (5.83")

336mm (13.2")

225mm(8.85")

4 x 10mm (3/8")Mounting holes


Adjustable Microwave Bracket MA-�2 - With UHMW WindowMA-�3 - With PTFE Window

Glass Window MA-�

94mm(3.7")

300mm (11.8")

4 mounting holes 10mm (3/8")

101mm(3.97")

135m

m (5

.31"

)14

0mm

(5.5

1")

End closedwith UHMWwindow

Flanged Pipe Mount MA-�5

�2


Rev 1.3, Sept 2010

�3

MOUNTINGGENERAL GUIDELINES

�. The microwave beam is a polarized form of energy. As such, it is necessary to align the units in the same spatial plane. If the units do not have the same orientation, the amount of received energy is diminished. At 90° to each other, the detector is blind and cannot detect the beam. The actual angle of mounting is not relevant, so long as both the Sender & Receiver have the same angle and elevation. Flanges are marked with an alignment notch to assist in mounting cor-rectly.

2. When looking for a mounting location, try to locate and mount the inside of the window for each unit flush with the vessel wall and where minimal build-up will occur. The system can penetrate through gener-ous amounts of buildup of various products, however, the better the position, the more reliably it will operate.

3. Microwave energy cannot penetrate through steel linings or other conductive linings. You must cut a viewing hole and use an appropriate windowed weldment.

4. For high vibration applications, it is neces-sary to isolate the electronics to keep them from long term damage. This is most often accomplished using 4” UHMW or teflon windowed weldments in the vessel walls, and mounting the Microwave Sender and Receiver to a separate stable structure (I-beam, handrail) to isolate them from vibra-tion. Isolation shock mounts can also be provided to help protect the electronics.

5. For applications which exceed 60°C/�40°F (precipitators, cement cyclones, etc.), it is necessary to ensure that the sensors always remain below 60°C/�40°F. This is normally achieved by installation of temperature resistant windows of ceramic or firebrick, and positioning of the Sender and Receiver in line with the windows, and set back far enough that their temperature remains be-low the given limit. Where this is impossible, it will be neccessary to use remote mounting microwaves with waveguide assemblies. This allows the electronics to be placed in an area where ambient temperatures do not exceed the maximum allowable for opera-tion. It is necessary to contact the factory for this last type of waveguide application.

�2 �3


Rev 1.3, Sept 2010

MOUNTINGCORRECT MOUNTING ANGLE

Microwave Beam

Correct ElevationMaximum Signal Strength to Receiver is indicated by maximum brightness of Green LED on Receiver.

Incorrect Elevation

Receiving UnitSending Unit

Receiving Unit Sending Unit

ALIGN SENDER AND RECEIVERRotate so that Visual Alignment Guide is in the same position on both sender and receiver.

Correct rotational alignment is critical for correct performance!

�4


Rev 1.3, Sept 2010

�5

MOUNTING

Flow/No Flow

MAIN PRODUCTFLOW

Flow/No Flow Switch

MAIN PRODUCT FLOW

Sending Unit

Receiving Unit

Position blockedchute detectorsto one side ofmain product flow

Position and aim flow sensorstoward main product flow

BLOCKED CHUTE MOUNTING

4” UHMW Windowed WeldmentMetal Bin/Chute Walls

Fabricated Bracket

ReceiverSender

Attach fabricated brackets to separate structure if bin/chute walls are subject to high vibration

MOUNTING WITH WINDOWED WELDMENTS

Housing can be rotated within 200º after the mounting thread is tightened, to allow cableentries to face downwards or allow optimal cable clearance.

�4 �5


Rev 1.3, Sept 2010

MOUNTINGINSTALLATION WITH ADJUSTABLE MOUNTING

XX

Product Flow

Sending Unit Receiving Unit

Isolation Mount

Adjustable microwave mounting bracket MA-12 or MA-13 welded to vessel wall.UHMW (MA-12) or Teflon (MA-13) Window.

X = 30° Maximum

Hooper/Feeder

�6


Rev 1.3, Sept 2010

�7

MOUNTINGSPECIFIC APPLICATIONS

�. When mounting to monitor the level of a flowing product such as coal, ore or wood chips, position the microwave path out of the direct product flow stream. If at all possible, go behind the flow stream or well in front of it. This will minimise any possibility of unwanted trips due to abnormal product flow blocking the beam.

2. When mounting to monitor for absence/presence or plugged chute conditions, the Sender & Receiver must be mounted op-posite each other observing correct eleva-tion and orientation. The system should be mounted in such a way that as product reaches the level of the sensors, the beam will be broken.

3. When using the system as a proximity switch, the mounting arrangement is applica-tion dependent and must ensure proper operation even under worst case conditions.

Please consult your representative or the factory for specific advice relating to mount-ing arrangements.

4. Mounting of a Microwave system on sloped vessel walls can be accomplished using the Microwave Adjustable Mount (MA-�2 or MA-�3). This system allows the micro-waves to be mounted to a sloped surface and then adjusted horizontally for optimum performance and operation. The adjustable mount has an integral 4” weldment with UHMW polyethylene or PTFE (teflon) win-dow options. An option with the bracket is a vibration isolation kit (shock mounts) to help protect the electronics from damage. Each side wall of the vessel must not exceed 30 degrees from the vertical centerline. To mount the adjustable bracket, simply cut a hole and weld the 4” weldment directly to the vessel, install the window, mount the microwave and adjust horizontally.

Similar performance can be obtained by fabrication of fixed brackets which mount the Sender and Receiver in direct line with one another and aimed through the centre of two MA-4 windowed weldments.

�6 �7


Rev 1.3, Sept 2010

WIRINGSMART INTEGRAL SYSTEM

Receiver Sender

**

2 31INTPWR TX

PRESSTO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

1. 2. 3.

DC-IN

7. 8.

N9.

L110

.

5. 6.

-

SENDER TERMINAL LAYOUT

4.

AC-IN

7-30VDC 80-260VACTerminals 1, 2, 3, 4, 5, 6 not used

Green Power ON LEDRed Transmitter enabled LED

Remove Plug-Interminal block for easier wiring.

RELAY

1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.Te

st

7. 8.

N9.

L110

.

1 2 3 4 5 6 7 8 9 10

5.

B6.

A

SENSIT

IVIT

Y

DELAY

HI FSH TESTCAL

-

RECEIVER TERMINAL LAYOUT

M4 grounding screw

**Ground the housing to vessel, if vessel is metallic.Ground the housing to plant ground, if vessel is non-metallic.

If only one cable is used for bothpower and output signal, then the second entry port must be plugged or blinded. Every Smart receiver is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.

The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.

Hole for securing of optional identification tag

7-30VDC 80-260VACRS 485

Green Power/Signal strength/alignment indicator LEDBlue Calibration/Error LEDRed Relay Status LED

Note: AC power terminals may only be used when universal AC power supply option has been selected - see part numbers - AC terminals have no function in products without universial AC power option.

�8


Rev 1.3, Sept 2010

�9

WIRINGREMOTE SYSTEM - HAWK SUPPLIED CABLE

1 2 3 4 5 6 7 8 9 10

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

Gladiator Remote Amplifier

M4 grounding screw

12-30VDC 90-260 VAC




RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAST

ER O

UTMIC-SENDER

+ – Tx

BROW

N

CURRENT

+ –Is

Status

Signal

Remote Receiver

Green Power/Signal strength/ alignment indicator LED

Signal strength/ alignment test point for volt meter connection

Relay 1 - Output RelayRelay 2 - FailSafe Relay

**

2 31INTPWR TX

PRESSTO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

RED

BLAC

K

BROW

N

1. 2. 3. 7. R

ED

8. B

LACK

9. 10.

5. 6.

TERMINAL LAYOUT

4. B

ROW

N

Terminals 1, 2, 3, 5, 6, 9, 10 not used

1. 2. 3. 7. R

ED

8. B

LACK

9. 10.

5. W

HITE

6. B

LUE

TERMINAL LAYOUT

4. B

ROW

N

Terminals 1, 2, 3, 9, 10 not used

Remote SenderGreen Power ON LED

Red Transmitter enabled LED

STRI

P INS

ULAT

ION

9mm

AWG 22 -14(0.5 -1.5mm)


The black wire of Hawk supplied cable comes with one end GND and the other GND/SHLD together.The GND/SHLD end is a larger cable which has been heat shrunk. The GND only end is

the same size as the other coloured cables.The GND/SHLD end must be connected to the amplifier and the GND end to the sender/receiver.

�8 �9


Rev 1.3, Sept 2010


Hawk Belden 3�20A Dekoron (Pair 4 not used )

Pair � RedBlack

RedBlack

White �Black �

Pair 2 WhiteBlue

YellowGreen

White 2Black 2

Pair 3 Brown---

Brown White (not used)

White 3Black 3 (not used)

Alternate Cable Colour Equivalents

1 2 3 4 5 6 7 8 9 10

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

Gladiator Remote Amplifier

M4 grounding screw

12-30VDC 90-260 VAC

Alternate cable type between Amplifier and Sensors6 or 8 conductor (5 used) shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent.Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.




RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAST

ER O

UTMIC-SENDER

+ – Tx

BROW

N

CURRENT

+ –Is

Status

Signal

Remote Receiver

Green Power/Signal strength/ alignment indicator LED

Signal strength/ alignment test point for volt meter connection

Relay 1 - Output RelayRelay 2 - FailSafe Relay

**

2 31INTPWR TX

PRESSTO TEST

1 2 3 4 5 6 7 8 9 10

MICROWAVE SENDER

RED

BLAC

K

BROW

N

1. 2. 3. 7. R

ED

8. B

LACK

9. 10.

5. 6.

TERMINAL LAYOUT

4. B

ROW

N


1. 2. 3. 7. R

ED

8. B

LACK

9. 10.

5. W

HITE

6. B

LUE

TERMINAL LAYOUT

4. B

ROW

N

Terminals 1, 2, 3, 9, 10 not used

Remote SenderGreen Power ON LED

Red Transmitter enabled LED

SHIELD wire isNOT CONNECTEDat Sender or Receiver

SHIELD wire isNOT CONNECTED

at Sender or Receiver

Connect BOTH GND AND SHIELD to ‘black’ terminal at Amplifier end only

SHLD

SHLD

SHLD

WIRINGREMOTE SYSTEM - CUSTOMER SUPPLIED CABLE

20


Rev 1.3, Sept 2010

2�

WIRINGJUNCTION BOX / CABLE EXTENSION

SENSOR

CUSTOMERJUNCTION BOX.

DO NOT GROUNDSHIELD CABLE AT

JUNCTION BOX

Cable shieldsconnect toBLACK

at AMPLIFIER end

CableShield

SeperateBlack/Shield

Re-connectCable Shield

to Black

WHI

TE

BLUE

BLAC

K

RED

WHI

TE

BLUE

BLAC

KRE

D

SHIE

LD

Gladiator MicrowaveAmplifier

Alternate cable type between Amplifier and Sensors6 or 8 conductor (5 used) shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent.Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used.Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.

RECEIVER

SeperateBlack/Shield

BROW

NBL

ACK

RED

SHIE

LD

SENDER

BROW

N

BROW

N

MIC-SENDER

Re-connectCable Shield

to Black BROW

N

BLAC

K

RED

7. R

ED

8. B

LACK

SENDER TERMINAL CONNECTIONS

4. B

ROW

N

7. R

ED

8. B

LACK

5. W

HITE

6. B

LUE

RECEIVER TERMINAL CONNECTIONS

4. B

ROW

N

CableShield

SHIELD CABLENOT CONNECTED

TO SENDER/RECEIVER

20 2�


Rev 1.3, Sept 2010

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

1 2 3

Material level rising

Material detected

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

NC NO

COM COM

COM COM

COM COM

COM COMPOWER FAILURE

NC NO NC NOCOM COMINTERNAL FAILURE

POWER FAILURE

OR

SYSTEM OPERATING NORMALLY

NC NOCOM NC NOCOM

Stat

e 1

Stat

e 2

Stat

e 3

Smart IntegralReceiver terminal numbers

Remote Amplifier terminal function labels

FailSafe LowFSL

FailSafe HighFSH (default)

Relay Status

LED Status

Relay Action

Material level falling

WIRING RELAY FUNCTIONSLevel Switch Contact ActionRelay - for Smart Integral Probe Version (Set Relay Action selection switch pages 27 and 28)Relay 1 - for Remote Version (Set ‘Relay Action’ parameter pages 32 and 35)

FailSafe Switch Contact ActionRelay 2 - Remote version only. For Smart Integral units, the Test terminal can act as a solid state output with a similar function.(see page 25)

22


Rev 1.3, Sept 2010

23

WIRINGCROSS-TALK PREVENTION - FOR 2 UNITS (REMOTE ONLY)

Within the menu for each unit, select Master for one system and select Slave for the second system. These settings are located in the Advanced menu then under Operation Mode.

Operation Mode has 3 selections:�. Remote2. Master3. Slave

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

GLADIATOR MICROWAVE REMOTE AMPLIFIER - MASTER

24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAS

TER

OUT

MIC-SENDER

+ – Tx

CURRENT

+ –Is

Receiver 1 Sender 1

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

GLADIATOR MICROWAVE REMOTE AMPLIFIER - SLAVE

24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAS

TER

OUT

MIC-SENDER

+ – Tx

BRO

WN

CURRENT

+ –Is

Receiver 2 Sender 2

GroundGround

RED

BLAC

K

BLUE

WHI

TE

BRO

WN

MASTER* SLAVE*

* Software selected

The wiring needs to be as indicated, with a shielded connection cable between the two units. The selected Master has a connec-tion to Master Out and GND/DC- and the selected Slave has a connection to Slave In and GND/DC-.

The shield is conncted to the Ground or 24Vdc (-ve) terminal on each unit.

Step �: Place the Master unit into CAL mode by pressing the CAL button.

Step 2: Ensure that the Slave system, which you intend to Calibrate, has been set to Slave mode.

Step 3: To calibrate the Slave system select the CalMounting option, which can be found in the Quickset menu and select YES.

Step 4: Press the RUN button to resume opera-tion.

Step 5: To calibrate the Master system select the CalMounting option, which can be found in the Quickset menu and select YES.

Step 6: Press the RUN button to resume opera-tion. The calibration process is now complete for a Master/Slave system.

MICROWAVE MASTER/SLAVE CALIBRATION

22 23


Rev 1.3, Sept 2010

WIRING CROSS-TALK PREVENTION - FOR MORE THAN 2 UNITS(REMOTE ONLY)Operation is similar to cross-talk prevention for 2 units except that the GMSEQ Microwave sequencer will operate as the Master and each individual Microwave unit will operate as a Slave. The sequencer will control and step from CH� to CH2 to CH3 to CH4 then return to CH�.

The maximum time between scans if 4 units are connected is approx. 3ms.

Within the menu of each individual Microwave unit, select Slave mode in the Advanced Menu under Operating Mode.

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

B LUE

WHI

TE


24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

SLAV

EIN

MAS

TER

OUT

MIC-SENDER

+ – Tx

BRO

WN

CURRENT

+ –Is

Receiver 1 Sender 1SLAVE 1

AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

B LUE

WHI

TE


24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAS

TER

OUT

MIC-SENDER

+ – Tx

BRO

WN

CURRENT

+ –Is


AC-IN

A L1+–

DC-INCOMMSSENSOR

NB

RELAY 2

NC COM

NO

RED

BLAC

K

B LUE

WHI

TE


24 VDC 80-265 VAC

RELAY 1

NC COM

NOTest

in

SLAV

E IN

MAS

TER

OUT

MIC-SENDER

+ – Tx

BRO

WN

CURRENT

+ –Is


GMSEQ Microwave Sequencer Terminal

com

com

com

com Tx

CH1 CH2 CH3 CH4

Tx Tx Tx

Step �: Place the sequencer unit into CAL mode by pressing the CAL button on the sequencer unit.Step 2: Ensure that the system that you intend to calibrate is set to operate as a slave. The se-quencer unit will operate as the Master to control the pulsing sequence in normal operation.Step 3: Remove the cable connection to the Slave In terminal, which connects between the slave system and the sequencer unit.Step 4: To calibrate the Slave system select the CalMounting option, which can be found in the Quickset menu and select YES.

Step 5: After calibration is done, re-connect the Slave In cable between the slave system and the sequencer unit.Step 6: Repeat steps � to 5 for each of the slave systems connected to the sequencer.Step 7: Press the RUN button on the sequencer and all of the slave units. The process is now complete.* Note for best performance the sequencer set-ting is shown below. Do not adjust these settings.

• On time – 240μs• Off time – 700μs

MICROWAVE MASTER/SLAVE CALIBRATION

24


Rev 1.3, Sept 2010

25

Laptop or PC Communications usingPCMCIA card or wired (PSTN) modemand remote GSM/CDMA connection with GosHawk software.

A B Gnd A B Gnd A B Gnd

Laptop or PC Communications usingHawklink USB or RS485 / 232 converterwith GosHawk software.

HawklinkUSB

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

A B GndA B Gnd A B Gnd

PLC / DCS / SCADA for Remote Communication with Modbus.

A B Gnd A B Gnd A B Gnd

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

HawkLinkGSM/CDMA unit

WhiteBlueBlack

Multidrop Connection Using HawkLink USB*

Multidrop GSM/CDMA Connection*

Multidrop Connection to PLC/DCS/SCADA*

* Wiring installation should follow RS-485 standards for layout and termination.

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

WIRING MULTIDROP CONNECTIONS

24 25


Rev 1.3, Sept 2010

Connect shield to DC “-” only at this end.

1 2 3 4 1 2 3 4

1 2 3 4

-Existing DC power supply

Existing AC power supply (GSM will be powered by DC generated by the Gladiator)

COMMS DC-IN

AB

12-30VDC

GSM

RS 485

AC-IN

N L1

80-265VAC

COMMS DC-IN

AB

12-30VDC

GSM

RS 485

AC-IN

N L1

80-265VAC

COMMS DC-IN

AB12-30VDC

REMOTE AMP

RS 485

AC-IN

N L1

80-265VAC

COMMS DC-IN

A B

12-30VDCRS 485-


1 2 3 4 2 1 4 3

SMART PROBE

COMMS DC-IN

AB

12-30VDC

GSM

RS 485

AC-IN

N L1

80-265VAC


1 2 3 4

COMMS DC-IN

AB

12-30VDC

REMOTE AMP

RS 485

AC-IN

N L1

80-265VAC

- Existing DC power supply

(3) USING DC POWER FROM DC POWERED GLADIATOR SMART INTEGRAL UNIT

(1) USING DC POWER DERIVED FROM AC POWERED REMOTE GLADIATOR

(2) USING DC POWER FROM DC REMOTE GLADIATOR

WIRING HAWKLINK GSM - CONNECTING POWER AND COMMS

!NOT POSSIBLE WITH GLADIATOR SMART IN-TEGRAL UNIT. INTERNAL POWER SUPPLY HAS IN-SUFFICIENT CAPACITY.

! TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART INTEGRAL UNIT AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.

26


Rev 1.3, Sept 2010

27

COMMS DC-IN

AB

12-30VDC

GSM

RS 485


1 2 2 1

AC-IN

N L1

Separate AC power supply for the GSM moduleorDC power supply

COMMS DC-IN

A B

12-30VDCRS 485-

AC-IN

N L1

80-265VAC

Existing AC orDC power supply

SMART PROBE

80-265VAC

COMMS DC-IN

AB

12-30VDC

GSM

RS 485


1 2 1 2

AC-IN

N L1

Separate AC power supply for the GSM moduleorDC power supply

COMMS DC-IN

B A

12-30VDCRS 485-

AC-IN

N L1

80-265VAC

Existing AC orDC power supply

REMOTE AMP

80-265VAC

*

*

Ensure separate DC supplies have the same ground potential*

! TERMINAL ORDER VARIES BETWEEN GLADIATOR SMART INTEGRAL UNIT AND REMOTE AMPLIFIER. ENSURE CORRECT LAYOUT IS USED.

WIRINGHAWKLINK GSM - CONNECTING POWER AND COMMS

(4) USING SEPARATE AC OR DC POWER WITH SMART INTEGRAL UNIT

(5) USING SEPARATE AC OR DC POWER WITH REMOTE GLADIATOR

26 27


Rev 1.3, Sept 2010

Terminal Block

PLC / SCADA / DCS OutputTest

Terminal Block

Test

Test

Coil rating 500mW maxor 50mA max

Test

To switch an external relay

+12-24Vdc

PLCSCADADCS Input

Pull up

12-24Vdc

max 50mA

To a PLC input

Externally provided test button

!

!

PLC/SCADA/DCS GROUND MUSTCONNECT BACK TO GLADIATORGROUND OR DC ‘-’ TERMINALS

EXTERNAL PUSH BUTTON GROUNDMUST CONNECT BACK TO GLADIATORGROUND OR DC ‘-’ TERMINALS

Test terminal will provide an output which is able to switch an external failsafe relay or PLC/SCADA/DCS input. During normal system operation this terminal will internally switch a solid state (transistor) output to ground (or DC ‘-’). If power fails or an internal system failure occurs, the terminal will act as an open circuit.

Relay will turn on duringnormal system operationor off in failed or unpoweredconditions.

Input will detect ‘0’ state during normal systemoperation, or ‘1’ in failed or unpowered conditions.

WIRINGTEST TERMINAL FUNCTION SELECTIONThe test terminal has two potential modes of operation for Smart Integral units and always operates in the test input mode for Remote units. Remote units have a separate, failsafe relay contact, which is always functional.

TEST INPUT MODE (Test switch must be in ‘TEST’ (ON) position on Smart Integral Units - function always enabled on Remote Units)Test terminal acts as an input for remote testing of the instrument’s switching function. Used to check for malfunction of unit from a remote position, PLC, SCADA etc. For more informa-tion see page 29.

TEST INPUT FROM PLC/SCADA/DCS DIGITAL OUTPUT

OPERATOR CONTROLLED PRESS TO TEST

FAILSAFE OUTPUT MODE (Test switch must be in the ‘OFF’ position - default setting)

28


Rev 1.3, Sept 2010

29

SETUP PROCEDURE FUNCTIONALITY LAYOUT - SMART INTEGRAL SENDER

1 2 3 4 5 6 7 8 9 10

2 31INT

0 00REM

PWR TX

PRESSTO TEST

MICROWAVE SENDER1

1 Smart Integral / Remote mode selection switch (INT/REM)

2

2 Green LED - power status, continuously on when power supply is OK

3

3 Red LED - transmitter enabled

4

4 Pulse rate setting switches (see table below)

5

5 Press to test button - interupts signal transmission for system testing.Simulates the effects of breaking of microwave beam.

6 Removable terminal block - plug in type

61. 2. 3.

DC-IN

7. 8.

N9.

L110

.

5. 6.

-

REMOVABLE SENDER TERMINAL BLOCK

4.

AC-IN

7-30VDC 80-260VACTerminals 1, 2, 3, 4, 5, 6 not used

INT/REM Set to INT for Smart Integral types

�, 2, 3Sender pulse rate selection

0 = OFF� = ON

� 2 30 0 0 45 Pulses per sec0 0 � 440 � 0 420 � � 4�� 0 0 40� 0 � 39� � 0 38� � � 37 - Default for INT

The pulse rate may be changed to minimize the potential for cross-talk if multiple units are in the same operational area. If cross-talk is likely to occur, it is strongly recommended to use Remote type units and employ the cross-talk prevention schemes for 2 units or the multi sequence connection for more than 2 units using a separate GMSEQ sequencing unit. Cross-talk prevention and sequencing for Remote units are detailed on pages 20 & 2�.

Switch Settings

28 29


Rev 1.3, Sept 2010

SETUP PROCEDURE FUNCTIONALITY LAYOUT - SMART INTEGRAL SENDER

SETUP PROCEDURE FUNCTIONALITY LAYOUT - SMART INTEGRAL RECEIVER

1 2 3 4 5 6 7 8 9 10

HI

LO

FSH

FSL OFF OFF

TESTCALON ON

1 2 1 2SENSI

TIVI

TY

DELAY

1

5

2

71011

8

3

6

4

9

1

2

3

4

5

6

7

8

9

10

11

Mounting Calibration switch CAL/OFF

Relay action selectionswitchFSH - FailSafe High FSL - FailSafe Low

Sensitivity PotentiometerDefault 50% = 12 o’clock

HI / LO sensitivity switch

BLUE LED:Blinking indicates calibration function is on.Continuously ON indicates failed calibration.

AC Ground - must be used forAC powered installations

GREEN LED: Power / Received signal strength.Brightness varies with strength of received signal.

Removable terminal block - plug in typeDelay Potentiometer (0-20 sec)(Default 0 sec. at minimumposition)

Test input function select TEST/OFF

RED LED: Relay statusON when relay coil is energised

Functionality Description (bold is default)

12

signal

12 Signal voltage test point

RELAY1.

NC

2.

COM

3.

NO

COMMS DC-IN AC-IN

4.Te

st

7. 8.

N9.

L110

.

5.

B6.

A -

REMOVABLE RECEIVER TERMINAL BLOCK

7-30VDC 80-260VACRS 485

30


Rev 1.3, Sept 2010

3�

SETUP PROCEDURESMART INTEGRAL VERSION

1. Mount the units in their actual position (See mounting procedure - pages �2-�6) Make sure that external ground wire on both the sender and receiver is connected between the outside ground screw on the Gladiator housing and the roof/wall/side of the silo/tank/vessel/chute. (For non metallic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the general plant ground potential).

2. Check where the actual level or target is located relative to the sensors Make sure that the material or target is not block-ing the path between sender and receiver.

3. Turn the power onThe green LED on the sender and receiver will stay on permanently to indicate that power is on. Green LED on receiver varies in brightness with strength of received signal.

4. Ensure that the REM/INT DIP switch on the Sender unit is selected to the INT (ON) posi-tion and the remaining switches (�, 2, 3) are all selected to OFF initially. See point 1 page 26. 5. Select the required relay action The Relay can switch ‘ON’ or ‘OFF’ as the micro-wave beam is blocked and switch ‘ON’ or ‘OFF’ in response to an instrument failure (for details see page �9). Set the relay action selection switch position (FSL or FSH) depending on your require-ments.

6. Cancel influence of mountingDo not proceed with this step unless the material or target position is well beneth the line between the sender and receiver.

Switch the Mounting Calibration switch on the Re-ceiver unit to ‘CAL’ (ON) position. The Blue LED will blink to indicate that mounting calibration is now in progress.

Wait for at least �0 sec, then switch the mounting calibration switch to ‘OFF’ position. The blue LED should turn off after a short time. The blue LED will stay on if there was a calibration error. If this is the case please check that the path between sender and receiver is clear, then try the calibra-tion again. If mounting calibration was successful the blue LED should be off and the Green LED should be ON. Unit is now able to cancel influence of mounting and measurement history has been cleared.

6. Select the sensitivity There are two adjustments controlling the sensi-tivity of the switch point:

6.1 The ‘HI/LO’ sensitivity switch is used as a coarse adjustment of the sensitivity of the unit. Select HI sensitivity if build-up is expected over sensors or with strongly absorptive materials or targets. Select LO sensitivity for cleaner environ-ments and less absorptive material or targets. 6.2 The sensitivity potentiometer Set the potentiometer according to your require-ments. A �2 o’clock setting (50%) - default, will cover the majority of instances - for the remaining instances, turning the potentiometer clockwise will increase sensitivity. Increasing sensitivity may be necessary if the green signal LED does not illuminate brightly with no blocking of the signal path, or if there is build-up of material over the sensor.

7. Select the time delaySet the required delay using the Delay potenti-ometer. (Default is 0 sec. at minimum position) Turn the potentiometer clockwise if any delay is required. Maximum rotation is ¾ of a revolution. Max delay is 20 sec. The selected delay will be used for both an ON delay and an OFF delay.*

* Setting of different time ranges for the delay potentiometer for ON delay and OFF delay is possible using a PC connected via GosHawk2 software. By default, both will have the same time adjustment range (20 sec max) and adjustment will result in equal ON delay and OFF delay.

!

30 3�


Rev 1.3, Sept 2010

SETUP PROCEDURESMART INTEGRAL VERSION

8. Test function (used to check for malfunc-tion of unit from remote position, PLC, SCADA etc)

Select the desired Test function by switching the ‘Test’ switch (Default = ‘OFF’). ‘TEST’ (ON) Position: Test function is selected. Test terminal (terminal number 4 of Smart integral unit) is used as an input to the unit. The test function allows you to check the functional-ity of the unit. Applying a ground wire to the Test terminal will change the state of the relay. It will hold this state until the ground is removed, then it will change back to the standard running mode. If the unit was in a Fail mode then the relay will not change states. ‘OFF’ (Default) Position: Fail safe output function is selected. Test terminal (terminal number 4 of Smart probe) will function as an open drain drive. This can be used to drive a relay or an active low PLC input to detect a Fail condition. In normal operation mode the Test terminal will output Zero Volts (Short to GND). In Fail or unpowered mode the Test terminal will be open circuit.See page 25.

32


Rev 1.3, Sept 2010

33

SETUP PROCEDURE - REMOTE VERSIONFUNCTIONALITY LAYOUT

STATUS

REMOTE

1 2 3 4 5 6 7 8 9 10

8

9

1

2

3

4

5

8

9

Calibrate button

Down button

Up button

Relay LEDs 1 and 2

Run button

Removable terminal block - plug in type

1

2

3

4

5

REMOTE RECEIVER TERMINAL BLOCK

7.1. 2. 3. 4. 5. 6. 8. 9. 10.

TRANSDUCERRE

D

WH

ITE

BLU

E

BLA

CK

6

6 Display (LCD with backlight)

Terminals 1, 2, 3, 9, 10 not used.

7 Status LEDs A and B- Status A flashes with signal transmission of a unit in Remote or Master mode.- Status B flashes with signal transmission of a unit in Master or Slave mode.

7

STATUS A STATUS BRELAY 2RELAY 1

GREEN LED: Power / Received signal strength.Brightness varies with strength of received signal.

BR

OW

NREMOTE RECEIVER

REMOTE AMPLIFIER

32 33


Rev 1.3, Sept 2010

SETUP PROCEDURE FUNCTIONALITY LAYOUT - REMOTE SENDER

INT/REM Set to REM for Remote types

�, 2, 3Sender pulse rate selection

Settings has no function for remote types.

1 2 3 4 5 6 7 8 9 10

2 31INT

0 00REM

PWR TX

PRESSTO TEST

MICROWAVE SENDER1

1 Smart Integral / Remote mode selection switch (INT/REM)

2

2 Green LED - power status, continuously on when power supply is OK

3

3 Red LED - transmitter enabled

4

4 Pulse rate setting switches (settings have no function for Remote units)

5

5 Press to test button - interupts signal transmission for system testing.Simulates the effects of breaking of microwave beam.

REMOVABLE SENDER TERMINAL BLOCK

1. 2. 3. 7. R

ED

8. B

LACK

9. 10.

5. 6.4. B

ROW

N


6 Removable terminal block - plug in type

6

Switch Settings

34


Rev 1.3, Sept 2010

35

SETUP PROCEDUREREMOTE VERSION

1. Mount the unit in its actual position (see mounting procedure - pages �2-�6) Make sure that external ground wire is connected between the outside ground screw on the Gladiator housing and the roof/wall/side of the silo/tank/ves-sel/chute. (For non metallic tanks make sure that external ground wire is connected between the same outside ground screw on the housing and the general plant ground potential.)

2. Check where the actual level or target is rela-tive to the sensors Make sure that the material or target is not blocking the path between sender and receiver.

QuickSet

Cal MountingYes / No

Relay ActionFailSafe Hi

UnLock0

Sensor Value0.0%

CAL

CALPress

Press

CAL

CAL

CAL

Press

Press

Press

Press CAL

CALPress

CAL

CAL

CAL

RUN

Press

Press

Press

PressTwice

Switch Point50%

Delay Adjust0.1S

Yes

50%

0.1S

FailSafe HiFailSafe Low

Select the Switch point (sensitivity)The output relay will switch at the entered % value. The default value of 50% will be suitable for detecting most media. For detection of products which are less absorbent of Microwave energy, select a lower % value and vice versa. For highly absorbent materials, almost any setting will work, but higher % settings will be more immune to build up. When the level or target falls below the sensors the relay will switch back at half of the entered switch point % value (when the beam is no longer broken).

Select the Time DelaySet the time to be used for both switch on and switch off delays (default: 0.� seconds). Maximum Delay is 40 seconds.

Cancel Influence of Mounting Do not proceed with this step unless the material or target posi-tion is well beneth the line between the sender and receiver. Select ‘Yes’ to start the mounting calibration. ‘Wait’ will be displayed during the calibration for up to 30 seconds.Unit is now able to cancel the influence of the mounting. The % reading on the back lit display has been zeroed with the existing process conditions and the measurement history log has been cleared.

Select the required relay actionThe Relay can switch ‘ON’ or ‘OFF’ as the microwave beam is blocked and switch ‘ON’ or ‘OFF’ in response to an instrument failure (for details see page �9). Set the parameter to FailSafe Low or FailSafe Hi depending on your requirements.

3. Ensure that the mode selection switch on the transmitter is set to REM (OFF). See point � page 3�. 4. Turn the power onThe display will turn on and the fail-safe relay will switch. The display will scroll through the following messages: Hawk, Amp SerialNo, Type, Amp Soft Ver, Device ID, SensorSerial, SensorModel, Sens SoftVer, Sensor Addrs, Gladiator System Amp. The unit will then go into operational mode display-ing ‘Switch’ with a % value. This % value repre-sents the changing amount of signal loss between sender and receiver. 5. Simple “1-minute” Setup - Follow the flow chart

!

34 35


Rev 1.3, Sept 2010

SOFTWARE MENUREMOTE AMPLIFIER

In Run Mode(A) Press and hold - interrupts normal operations and allows access

to software menu headings.

In Calibrate Mode(B) Steps into a menu selection to allow editing (down one level) (C) Saves selected value and moves onto the next menu item.

ENTERING DATAAll software adjustments are achieved via the four PUSHBUTTONS on the front panel.

In Run Mode(A) Scrolls up through operating diagnostics on display LCD.

In Calibrate Mode(B) Scrolls up through software parameters when browsing the

menus.

(C) Increases display value when editing a parameter.

In Run Mode(A) Scrolls down through operating diagnostics on LCD display.

In Calibrate Mode(B) Scrolls down through software parameters when browsing the

menus.

(C) Decreases display value when editing a parameter.

In Run Mode(A) Hides diagnostics if they are in view and returns to the standard

running display.

In Calibrate Mode(B) Steps out of a menu or selection (up one level). Parameter value

will be stored automatically when stepping up.

(C) Returns to running mode from the top level menu.

36


Rev 1.3, Sept 2010

37

QuickSet Advanced

To Calibrate

UnLock0

Sensor Value0.0%

Advanced Menucovers less commonlyused or advancedparameters.

CAL

CALPress

Press

QuickSet Menu covers all parametersrequired for standardsetups.

On first start up there is no security code protection.

Press

CAL

Press

To QuickSetflow chart CAL

Press

To Advancedflow chart

Normal Running Display

to return to normal operationRUNPress

FLOW CHARTSOFTWARE TREE

See page 35 See page 36

36 37


Rev 1.3, Sept 2010

FLOW CHARTQUICKSET MENU

Relay 1 will switch at the entered Switch Pointvalue (default 50%) and switch back at half of thisvalue. Manual will be displayed if you have set the parameter ‘Switch Mode’ to Manual in Advanced menu. The Manual setting can only be removed or adjusted from the Advanced menu.

CAL

CAL

Relay ActionFailSafe Hi

Lock Code0

Relay Action (FailSafe Hi or FailSafe Low)

CALSet switch delay time 0.1-72.8sec. Delay used forboth Switch On and Switch Off conditions.(default 0.1 sec).

Security code lock Adjustable 0-200Default 0

CAL

Calibrate mount will cancel the mounting influenceand zero the % reading with the existing processconditions. History log will be cleared.Path between Sender and Receiver must be clear before calibration. Yes / No

CAL

Default values/settings in bold and underlined

QuickSet

Switch Point50%

Delay Adjust0.1S

Cal MountingNo

CAL

CAL

CAL

CAL

CAL

CAL

*When CAL is pressed ‘ edit’ will flash on the bottom line of the display for a short time to indicatethat the parameter is being opened for editing.

See page �9

38


Rev 1.3, Sept 2010

39

FLOW CHARTADVANCED MENU

CAL

Auto - Switch point is set in QuickSet by the ‘Switch Point’ parameter. ‘Switch On’ = ‘Switch Point’, ‘Switch Off’ = Half of ‘Switch Point’ value (by default). ‘Switch On’ and ‘Switch Off’ can not be changed (view only) in Auto.Manual - ‘Switch On’ and ‘Switch Off’ values can be edited in Manual mode. Manual editing over-rides the QuickSet selected values.

CAL Relay switch point On (Default 50%)*Output relay in ‘State 2’ above this value.

CAL Relay switch point Off (Default 25%)*Output relay in ‘State 1’ below this value.

Manual(editable) *Only possible if manual selected

Auto(view only)

Advanced

Switch ModeAuto

Switch On50%

Switch Off25%


CAL

CAL

CAL

*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Lowmode. Actual relay state may be different according to setting of relay contact action (see page 19).

Min Sensor %0.0%

Minimum Sensor % since last Reset Log (not adjustable).

Maximum Sensor % since last Reset Log (not adjustable).

Minimum temperature value sincelast Reset Log (not adjustable).

Maximum temperature value sincelast Reset Log (not adjustable).

View Log

Max Sensor %288.4%

Min Temp20.0C

Max Temp26.9C

CAL CAL

No

Yes View history log of instrument% and temperature Yes / No

Continued next page (Reset Log)

38 39


Rev 1.3, Sept 2010

FLOW CHARTADVANCED MENU (CON’T)

CALReset history log(Yes / No)Log will automatically reset when Cal Mounting is used in QuickSet to cancel mounting influences and re-zero the % reading.


Reset LogNo CAL

120048009600

192003840057600

ModbusHARTProfibus DPDeviceNet

1-255

Comms TypeModbus

CALDevice ID1

Baud Rate19200

CAL

CAL

CAL

CAL

CAL

Selection should not be changed unless required hardware is present.

CALDisplay Span: 0-100% change in displayed value will occur with the selected change of raw internal units.Changing of this parameter will change the value of the Switch Point (Switch On and Switch Off) values.

Back Light On

Display Span3 CAL

Display BacklightOn/Off

CAL CAL

From previous page

Theshold2.27 V

Opertng ModeRemote

Signal size to be achieved during mounting calibration 0.3V - 2.5VDefault 2.27V

Selection of device operating mode when used in installations requiring cross-talk prevention.Remote, Master, Slave

Average20

CAL CAL

CAL CAL

CAL CALAveraging* of measurement samples. A smaller number gives fasterresponse and a larger number is more stable.Default 20

0. 0 - 3500 2. 0 - 2482 4. 0 - �24��. 0 - 3�03 3. 0 - 1862 5. 0 - 62�

(see part numbers - page 42-44)

*Function may not be available in some units - contact factory for assistance if required

40


Rev 1.3, Sept 2010

4�

Delay 0.1s0.0%

Signal 1.86V0.0%

Current switch delay time

Current temperature inside housing (ºCelsius)

Received Signal strength

Sensor Value0.0%

Temp: 22.4C0.0%

Normal0.0%

SW On 41.7%0.0%

SW Off 31.3%0.0%

Max 99.8%0.0%

Min 0.0%0.0%

Max/Min captured Sensor Value % sinceLast history log reset,or last Cal Mountingoperation

Gain 10.2%0.0%

Gain result of mounting calibration

Noise 0.04V0.0%

Background Noise received

Percentage below which the Relay will be in State 1*.

Percentage above which the Relay will be in State 2*.

}

Remote0.0%

StatusNormal / CommRetry

Device operating modeRemote/Master/Slave

FLOW CHARTDIAGNOSTIC DISPLAYS (Remote type only)

The diagnostic displays appear on the top line of the LCD, after pressing the Up or Down push button when the Gladiator Microwave switch is in its normal running mode. The diagnostics provide the user with valuable performance feedback on how the instrument is performing whilst in operation.The measured reading Sensor Value (%) continues to be displayed on the second line of the LCD during diagnostic viewing on the top line. Ouput relays will continue to operate during diagnostic viewing.

Pressing CAL twice at any time returns the unit into normal operation.

*Switch points are refered to as ‘On’ and ‘Off’ to reflect the most simply understood performance in FailSafe Low mode. Actual relay state may be different according to setting of relay action (see page �9).

CommErr � -> unit has lost communications with the receiver.

Fail � - No comms available.

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Rev 1.3, Sept 2010

Laptop or PC Communicationsor PLC / DCS with

MODBUS RTU PortGosHawk Software for

inventory monitoring on PC

GSM NetworkorCDMA Network

Floatation Cells

Sultan AcousticWave Transmitter

Slurries

GladiatorAdmittance Switch

Sultan Acoustic Wave TransmitterSilo, bin levels, coal, plastic powder,

woodchip, sawdust, cement,clinker, iron ore, lime etc.

Orca Sonar InterfaceThickener, CCD

GSM or CDMA Network• Typically up to 31 transmitters or switches per string.• Maximum 250 transmitters or switches.• Using GSM/CDMA network, transmitters and switches can be

monitored, calibrated remotely.• Alarm status, diagnostics can be monitored.• Support from factory engineering for customer application problems.

Sultan Acoustic Wave TransmitterStockpiles, Stackers,

Reclaimers

Sultan AcousticWave SwitchBlocked Chute Detection

Sultan Smart TransducerFarm Tanks, Grain Terminals

Orca Sonar Interface Clari�er

SULTAN 234

SULTAN 234

Gladiator Admittance

Switch

Gladiator VibrationSwitch

GladiatorAdmittance Switch

Gladiator Admittance

Switch

GLadiator MicrowaveLow Level

Gladiator MicrowaveLow Level

Sultan Master/Slave Positioning System

GladiatorConductivitySwitch

GladiatorConductivitySwitch

(Limited Modbus query rate for Switches only)

Sultan AcousticWave Transmitter

MULTIDROP CONNECTIONS

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Rev 1.3, Sept 2010

43

HawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawkII software to dial in and calibrate, test or check in on the performance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products.

Remote connection worldwide!

ADVANCED REMOTE COMMUNICATIONGSM/CDMA

Remote technical support and complete commissioning of equipment in applica-tions is possible via our GSM/CDMA module and allows monitoring and adjustment of settings no matter what corner of the world.

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Rev 1.3, Sept 2010

Qualifications

The Federal Communications Commission imposes strict requirements on radiating sources such as the GSA, GMSB, GMSHB, GMRR, GMRRH, GMRRS, GMS, GMSH, GMSR, GMSRH Microwave Systems. This unit is tested to, and meets these require-ments, which include operating frequency and stability, harmonic and spurious generations and power output. The Hawk Gladiator Microwave System complies with FCC Rules Part �5 for industrial controls. No licenses or approvals are required to use the system.

Requirements

(A) OSHA - �0mW/cm2of radiated power.(B) ANSI - 5mW/cm2 of radiated power.

The Hawk Gladiator Microwave Systems have approximately 20µW/cm2 of radiated power.

Note: The Hawk Microwave Pulse Systems are well below the stringent safety standards required by both the above governing bod-ies. It is regarded as a SAFE level control and may be used with no special precau-tions.

SAFETY INFORMATIONFCC REGULATIONS

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Rev 1.3, Sept 2010

45

PART NUMBERINGREMOTE VERSION

Remote Amplifier

GSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (�2-30Vdc) C 48 VDC U Universal AC power supply (90-260 VAC input) and �2-30Vdc Output Options S Switch. � level relay, � failsafe relay, with Modbus I HART Isolated. � level relay, � failsafe relay D Devicenet. � level relay, � failsafe relay P Profibus DP. 1 level relay, 1 failsafe relay Z Special Request GSA S B S

Remote Sender/Receiver GMSB Gladiator Microwave SenderGMSHB Gladiator Microwave Sender High PowerGMRR Gladiator Microwave Remote ReceiverGMRRH Gladiator Microwave Remote Receiver High Power GMRRS Gladiator Microwave Remote Receiver with Signal Recognition Stability Frequency 1 �0 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMSB/GMRR 3 Full stainless steel GMSHB/GMRRH or GMRRS Output Option X Not required - Outputs generated from GSA amplifier Approval Standard X Standard CE approved A� ATEX Encapsulated (Grp II Cat 2 GD Eex m II IP68) *pending A20 ATEX Dust (Grp II Cat � D T85C IP67) *pending A2� ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending GMSB 1 0 1 X X

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Rev 1.3, Sept 2010

PART NUMBERINGSMART INTEGRAL VERSION

GMS Gladiator Microwave SenderGMSH Gladiator Microwave Sender High PowerGMSR Gladiator Microwave Smart (Integral) ReceiverGMSRH Gladiator Microwave Smart (Integral) Receiver High Power GMSRS Gladiator Microwave Smart (Integral) Receiver with Signal Recognition Stability Power Supply B 24Vdc standard (7-30Vdc) C 48Vdc U Universal power supply (80-260 VAC input) and 7-30Vdc Frequency 1 �0 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMS/GMSR 3 Full stainless steel GMSH/GMSRH or GMSRS Output Option X Not required for GMS or GMSH S Switch, � output relay, with Modbus Z Special request Approval Standard X Standard CE approved A20 ATEX Dust (Grp II Cat � D T85C IP67) *pending A2� ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending GMSR B 1 0 1 S X

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Rev 1.3, Sept 2010

47

PART NUMBERINGACCESSORIES

CA-GMR Pre-cut cable for remote sender or receiver unit 10 �0m cable each 20 20m cable each 30 30m cable each 50 50m cable each �00 �00m cable eachCA-GMR 10

MA Mounting Accessory Type 0 3” Steel Weldment only each � 2” Glass window each 3 3” UHMW Window & Weldment each 4 4” UHMW Window & Weldment each 5 6” UHMW Window & Weldment each 6 3” PTFE Window & Weldment each 7 4” PTFE Window & Weldment each 8 6” PTFE Window & Weldment each 9 9’ x 4.5” Firebrick Window Assembly each �0 6” x 4” Ceramic Tile Window Assembly each �� Shock insulation mounts pack of 4 �2 Adjustable mounting (UHMW window) each �3 Adjustable mounting (PTFE window) each �4 Remote wave guide Assembly �5 Flanged Pipe Mount �6 3” Ceramic window & weldment each �7 4” Ceramic window & weldment each �8 4” Steel Weldment only each �9 3” Stainless steel Weldment only each 20 4” UHMW Window only each 2� 3” UHMW Window only each 22 4” Stainless steel Weldment only eachMA 0

GMSEQ Gladiator Microwave Sequencer Power Supply B 24Vdc standard (�2-30Vdc) C 48Vdc U Universal power supply (90-260 VAC input) and �2-30Vdc GMSEQ U

HL HawkLink GSM/CDMA Type E Circuit Board only for installing in to Remote c/w antenna (2). R Remote stand alone system mounted in a remote enclosure c/w antenna. Power Supply B 24 VDC U Universal 90-260VAC X No power supply for E Selection Network Type G2 GSM Frequency 850/�900 MHz/�9200 Baud for USA,Canada,Argentina,Chile G4 GSM Frequency 900/�800 MHz/�9200 Baud for Australia,Europe,Brazil P Phone Line E Ethernet

HL R U G4

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Rev 1.3, Sept 2010

SPECIFICATIONS

Operating Voltage• Smart Integral 7-30Vdc / Remote �2-30 Vdc (residual ripple no greater than �00mV)• Smart Integral 80-260Vac / Remote 90-260Vac 50/60Hz

Power Consumption• <0.8W @ 24Vdc• <5VA @ 240Vac• <3VA @ ��5Vac

Communications• GosHawk, Modbus• Remote version also with HART, Profibus DP and DeviceNet (options)• Multidrop mode can address �-250 units over 4 wires

Relay Output: (1) SMART (2) Remote• Form ‘C’ (SPDT) contacts, rated 5A at 240Vac resistive • Remote failsafe test facility for one relay (Remote).

Operating Temperature• Remote electronics -40°C (-40°F) to 80°C (�76°F)• Smart Units -30°C (-20°F) to 65°C (�50°F)*• Remote Sensors -30°C (-20°F) to 65°C (�50°F)**For higher temperature applications, remote mounting with refractory windows is necessary

Power Density• Rated from emitter to receiver at approximately 20µW/cm²• Complies with FCC Title Rules Part �5 • Caution sign posting not required

Transmitted Signal• Frequency: �0.525GHz• Average Power Density: 20µW/cm² typical• Linearly Polarised Field• Beam angle (3db) approximately 30º (�0GHz)

Fail-Safe• Selectable - presence or absence of material blocking the path between Sender and Receiver• High level fail-safe: relay is activated when no material is present.• Low level fail safe: relay is activated when material is present.

Range• Maximum range under ideal conditions: 200m (656ft),• Minimum range under ideal conditions: �0cm (4 inches)

Sender/Receiver to Amplifier Separation • up to 500m (1640ft) using specified extension cable

Alternate cable type between Amplifier and Sensors• 6 or 8 conductor (5 used) shielded twisted pair instru-ment cable. Conductor size dependent on cable length. BELDEN 3�20A, DEKORON or equivalent.Max: BELDEN 3�20A = 500m (�640 ft). 3 pairs, � con-ductor not used.Max: DEKORON IED�83AA004 = 350m (��50 ft). 4 pairs, 3 conductors not used.

Maximum Operating Pressure• 2 BAR (absolute)

Display (Remote version only)• 2 line x �2 character alphanumeric LCD• Backlight standard

Memory - Remote• Non-Volatile (No backup battery required)• >�0 years data retention

Enclosure Sealing• Smart Sensors IP67• Remote Amplifier IP65 (Nema 4x)• Remote Sensors IP67

Cable EntriesRemote Sensors • � x M20 Gland/3/4” NPTF threaded adaptorRemote Amplifier• 4 x 20mm (0.8”), � x �6mm (0.6”) knock outs.Smart Integral Units • 2 x M20 Glands/ 3/4” NPTF threaded adaptors Mounting • 3” male NPT thread or four 10mm (0.4”) holes in flange on standard units or 6” ANSI flange on high power/SRS units• 3” weldments for direct mounting on vessel wall• Flange for mounting separate from vessel wall - isola-tion shock mounts are available• 3”, 4” or 6” Weldments with UHMW or PTFE (teflon) windows• Ceramic tile window assemblies• Firebrick window assemblies• 2” NPT sight glass window• Waveguides - custom assemblies available for high temperature and limited access applications

Remote Test InputPress to test (used to check for malfunction of unit from remote position, PLC, SCADA etc)

Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]

Hawk Measurement 7 River StreetMiddleton, MA 01949USAPhone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 [email protected]

For more information and global representatives: www.hawkmeasure.com

Represented by:

Contacts

Part no. DOC-MICROWAVE-MAN

Rev 1.3, Sept 2010

Documents

Microwave Smart Switch Series - Hawk … microwave manual rev1.3.pdf · Microwave Smart Switch Series Manual Rev 1.3, Sept 2010 PROPRIETARY NOTICE The information contained in this