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With the addition of ControlMicrosystems’ 5000 Series I/OExpansion and Communication mod-ules, the series of powerful SCADAPackcontrollers become even more power-ful. Any+ SCADAPack controller is easilyexpandable from its base I/O configura-tion to more than 700 process I/Opoints, and regardless of what commu-nication format is required, there is acommunication module to fit the need.
OverviewFlexible I/O – The Control Microsystems5000 Series I/O Expansion modules areavailable for a wide range of processI/O requirements, from digital andanalog I/O to I/O-simulators and a UPSmodule. A maximum of twenty I/Omodules may be connected for anexpansion of up to 512 digital outputs,512 digital inputs, 128 analog inputs,64 counters and 64 analog outputs, onsome models.
5OOO SeriesExpansion & Communication Modules
CONTROLMICROSYSTEMS Product Selection Guide
Flexible CommunicationsAlready a SCADAPack strong point,communication flexibility is furtherincreased with a selection ofconnectivity modules. From thetraditional leased line, phone line andradio-transceiver formats to the latestEthernet and Bluetooth technologies,Control Microsystems 5000 Seriescommunication modules make data-transfer easy and cost-effective.
Applications and BenefitsWhether being specified for a newSCADAPack installation or incorporatedinto an existing one, the I/O Expansionand Communication modules arespecifically designed for use withSCADAPack controllers, are DIN rail-mountable, and are powered either bythe SCADAPack itself or by an external
w w w . c o n t r o l m i c r o s y s t e m s . c o m
power supply. The 5103 UPS moduleprovides additional power whererequired.
With a wide selection of I/O expansionmodules available, many diverseindustries, including water andwastewater, oil and gas, and industrialprocess control, will benefit fromSCADAPack process control and SCADAapplications.
A variety of communication modulesensures that SCADAPack controllerscan be integrated into existingcorporate LANs and WANs, andindustrial plant-based networks suchas leased-line and RS-485.3 year warranty on parts and labor for allExpansion and Communication Modules.+ The SCADAPack100 controller does not support
I/O Expansion modules.
Expansion
n Analog input module: 5 variationsn Analog output module: 5 variationsn Digital input/output relay module: 2 variationsn Digital input module: 13 variationsn Digital output module: 5 variationsn External UPS module
Communication
n Spread Spectrum radio transceiver module: 2 variationsn Bluetooth local communications interface: 2 variationsn Dial-up modem modulen Bell 202 radio/leased line modem modulen HART protocol interface modulen Ethernet Switch module
Module 53O2Analog Output Module
Features:n 20mA Currentn Low Powern Class 1, Division 2 for use in hazardous
locations
Module 55O2Differential Analog Input Module
Features:n 8 Differential Isolated Inputs for
high versatilityn Integrated transient protection
with fusingn Bipolar 13 bit resolutionn High common mode voltage rejection
and tolerance
Module 55O3RTD Input Module
Features:n 4 RTD inputsn Optical isolation for high reliabilityn Integrated transient protectionn Minimal self-heatingn Multi-range
Module 55O4Thermocouple Input Module
Features:n 8 type J, K, T, E or ±80 mV
inputsn Optical isolation for high
reliabilityn Integrated transient protectionn Linearized and cold junction
compensated
Model Part No. Description
5302* 297176 4 channel isolated analog output module, 0-20/4-20mA (only two channels supported with SmartWIRE)
Analog Input Modules Analog Input Modules
Analog Output Module
Model Part No. Description
5502 297211 8 channel isolated, differential, bipolar analog inputmodule, +/-10V or +/-20mA
Model Part No. Description
5503 297151 4 channel isolated, four wire RTD input module, PT100
Model Part No. Description
5504 297166 8 channel isolated thermocouple input module, J,K,T,E
Module 55O5RTD Input Module
Features:n Input values scaled and
linearizedn Data returned as 32-bit floating-point
numbern Lower power consumptionn Automatic 3-wire RTD
compensationn 5503 emulation mode for Legacy systems
Model Part No. Description
5505 297318 4 channel 3 or 4 wire RTD input module,100Ω platinum
Module 55O6Analog Input Module
Features:n 0 to 20mA / 4 to 20mA inputsn 0 to 5V / 1 to 5V inputsn Individual input configurationn 5501 emulation mode for
Legacy systems
Model Part No. Description
5506 297319 8 channel analog input module, each input individually configured
5OOO Series
Analog Output Module
Module 53O4Analog Output Module
Features:n 4 isolated analog outputsn Selectable voltage and current modesn 5V and 10V selectable voltage modesn Low Powern Class 1, Division 2 for use in
hazardous locations
Model Part No. Description
5304-20* 297248 0-20 mA
5304-10* 297252 0-10 volts
5304-5* 297253 0-5 volts
5304-C* 297254 Custom (specify range of each input)
Expansion & Communication Modules
Module 54O3High Level Digital Input Module
Features:n 8 digital inputsn Reliable optical isolationn Isolated in groups of 4 for ease
of wiringn Very low power requirementsn Universal AC or CD
Module 54O4High Level Digital Input Module
Features:n 16 digital inputsn 16 optically isolated digital
inputsn Isolated in groups of 4 for ease
of wiringn Very low power requirementsn 12 to 240 volts
Model Part No. Description
5403-240 297106 240V discrete input module
5403-120 297107 120V discrete input module
5403-48 297108 48V discrete input module
5403-24 297109 24V discrete input module
5403-12 297110 12V discrete input module
Model Part No. Description
5404-240*297154 240V discrete input module
5404-120* 297155 120V discrete input module
5404-48* 297156 48V discrete input module
5404-24* 297157 24V discrete input module
5404-12* 297158 12V discrete input module
Digital Input Modules
Digital Input Modules
I/O
AIN AOUT DIN DOUT
I/O Expansion
Counter Input
RTD Input
Inter-Module Cable
Typical Installation
All expansion modules can be powered by a SCADAPack controller or by a separatepower supply. Typical installations have the expansion modules mounted adjacentto the controller on the DIN rail with inter-module cables.
Module 54O5Digital Input Module
Features:n High density, 32 digital inputsn 12 to 120 voltsn Low Powern Class 1, Division 2 for use in
hazardous locations
Model Part No. Description
5405-120* 297249 120V discrete input module
5405-24* 297247 12-24V discrete input module
Module 54O7Dry Contact Relay Out Module
Features:n 8 Form A mechanical relaysn Highest output load currentn Zero leakage currentn Individually isolatedn Modifiable for Form B (NC) operationn Relays sealed against corrosion
Module 54O1Configurable Digital I/O Module
Features:n MAX. 8 input/output pointsn Each point can be input or outputn Most cost-effective for low point
countsn Mix of inputs and outputs supportedn Plug-in relays simplify maintenancen High current outputs to 3A
Module 54O2Configurable Digital Inputor Output Module
Features:n 16 configurable
digital inputs oroutputs
n Each point can beAC or DC
n Plug-in relayssimplify maintenance
n High current outputs to 3A
Digital I/O Modules
Digital I/O Modules
Model Part No. Description
5401 297121 8 point input/output module (Relay choices listed onModule 5401 specification sheet)
Model Part No. Description
5402* 297153 16 point input or output module (Relay choices listedon Module 5402 specification sheet)
Module 54O6ADry Contact Relay Out Module
Features:n 16 Form A
mechanical relaysn Highest output load
currentn Zero leakage currentn Individually isolatedn Modifiable for Form B (NC) operationn External power input capability
Model Part No. Description
5406* 297284 16 point Form A relay output module, 6A contacts
Model Part No. Description
5407 297126 8 point Form A relay output module, 6A contacts
Digital Output Modules
Module 541OHigh Speed Counter/Accumulator
Features:n 4 counter inputsn Optically isolatedn 32 bit count rangen Wide input range 3 VDC - 28 VDCn Guaranteed no missed counts
to 10KHzn Count retained during power outagen Self clearing or accumulatingn Accepts quadrature phase inputs
Model Part No. Description
5410 297149 4 channel, 10KHz counter input module (or 2 phaseencoder inputs)
Digital Input Modules
5OOO Series
Module 54O8Triac Digital Output Module
Features:n 8 triac digital outputsn Optical isolationn Snubbers for inductive loadsn MOV transient suppressionn Zero-crossing turn on/off for low EMF
Module 54O9FET Digital Output Module
Features:n 8 isolated DC outputsn Optical isolationn Diode protected for inductive loadsn Power source LED
Module 5411Digital Output Module
Features:n High density, 32 digital outputsn Sinking output designn Low Powern Class 1, Division 2 for use in
hazardous locations
Model Part No. Description
5409 297117 8 point DC output module, 12-24VDC @ 1A
Model Part No. Description
5411* 297246 32 point, 12-24V digital output module, open-draintype
Model Part No. Description
5408 297103 8 point triac output module, 24-240VAC @ 1A
Digital Output Modules Combination I/O Modules
Module 5421Toggle Switch Digital Input Module
Features:n 8 toggle switch digital inputsn Reliable, sealed toggle switchesn Ideal for simulation, testingn Status LEDs show switch position
Module 5521Potentiometer Input Module
Features:n 8 potentiometer inputsn Multi-turn pots aid adjustmentn 12 bit resolutionn Does not require 24V power
Model Part No. Description
5521 297119 8 channel potentiometer analog input module forsimulation/testing
I/O Simulator Modules
Model Part No. Description
5421 297104 8 point, toggle switch DI module for simulation/testing
Expansion & Communication Modules
* Modules not fully supported by the non-programmable SmartWIRE controllermodules (Model 5201 & 5202)
Module 56O6Analog/Digital I/O Module
Features:n High density IO
combination boardn 32 DIsn 16 Relay DOsn 8 Configurable AIsn 2 Optional AOs
Model Part No. Description
5606-24 297328 Combination 24V DI, DO and AI module
5606-48 297329 Combination 48V DI, DO and AI module
5606-120 297330 Combination 120V DI, DO and AI module
5606-240 297331 Combination 240V DI, DO and AI module
5606-24-AO 297334 Combination 24V DI, DO, AI and AO module
5606-48-AO 297335 Combination 48V DI, DO, AI and AO module
5606-120-AO 297336 Combination 120V DI, DO, AI and AO module
5606-240-AO 297337 Combination 240V DI, DO, AI and AO module
Modems
Mod el Part No. Description
5901 297198 Auto dial/auto answer modem module, 56K baudV.32 bis, with built-in transient protection
5901SA 297199 Same as 5901 with a 115VAC AC adapter forconnection to PCs or other RS-232 devices
Model Part No. Description
5902 297120 Bell 202 modem module,1200 baud, FSK, 2/4 wire,with radio PTT key control and RF carrier detect
5902SA 297194 Same as 5902 with a 115VAC AC adapter forconnection to PCs or other RS-232 devices
5902SAF 297195 Same as 5902SA with a full duplex to half duplexconverter - for devices without RTS/CTS support
Model Part No. Description
5904 297205 HART interface module
Module 59O1Dial-Up Modem
Features:n Heavy duty lightning suppression
prevents damagen Automatic recovery from failure-to
answern Power-down mode conserves power
when battery-operatedn -40ºC/F to 70ºC/158ºF operating temperature rangen v.32bis, 300 - 14,400 baud
Module 59O2Bell 2O2 Radio or Leased Line Modem
Features:n Universal radio or telephone interfacen Soft carrier turnoff for rapid
turn-aroundn Excellent performance on poor linesn Optional stand-alone versions
for PCsn Useful as isolated HART® interface
Module 59O4HART Interface Module
Features:n Compliant with HART physical layers
specificationsn Configurable as primary or secondary
mastern Unloads HART protocol details from
application softwaren Enables up to 4 HART ports per CPU without using
CPU serial ports
Module 59O8/59O8-WO2Wireless Data Transceiver
Features (5908)n Incorporates Freewave Radio
Technologyn Available in 900 MHz and 2.4*
GHz versionsn High Speed (115.2 kbps true
data throughput)
Features (5908-WO2)n Incorporates MDS TransNET
Radio Technologyn Available in 900 MHzn High Speed (115.2 kbps true
data throughput)
* Not applicable in all areas - consult Control Microsystems for availabilityModel Part No. Description
5908 297270 Radio Transceiver, Freewave 900MHz SpreadSpectrum Radio, 6-30VDC
5908-2.4G 297283 Radio Transceiver, Freewave 2.4GHz SpreadSpectrum Radio, 6-30VDC
5908-WO2 297310 Radio Transceiver, MDS 900 Spread Spectrum Radio,9-30VDC
5OOO Series
Interface Modules & Gateways
Module 591OEthernet Switch
Features:n 5-port, 10/100BaseT Ethernet switchn Auto MDI/MDI-X crossover operationn Powered by SCADAPack 5V source.n Class 1, Division 2, Hazardous Area
Rating
Model Part No. Description
5910 297288 Ethernet Switch, 5 port (unmanaged), 10/100Mbautodetect, 12-24 Vdc powered
5910SA 297289 Same as 5910 with a 115VAC AC adapter forconnection to PCs or other RS-232 devices
Module 5913Serial to Bluetooth Adapter
Features:n Acts as Bluetooth slaven Connects to SCADAPack RJ-45 serial port connector,
(cable included)n Wireless communications module certified to Bluetooth®
version 2.0n Bluetooth Class 1: +100 meter (330 feet) distance when
communicating with another Class 1 devicen Encryption and 16-character alphanumeric Personal
Identification Number (PIN) and error correction schemesfor guaranteed packet delivery
Model Part No. Description
5913 297373 Serial to Bluetooth Adapter w/ 24” RJ45-to-RJ45 cable
Module 5914USB to Bluetooth Transceiver
Features:n Acts as Bluetooth mastern Connects to USB port on desktop or laptop computern Wireless communications module certified to Bluetooth®
version 2.0n Bluetooth Class 1: +100 meter (330 feet) distance when
communicating with another Class 1 devicen Encryption and 16-character alphanumeric Personal
Identification Number (PIN) and error correction schemesfor guaranteed packet delivery
Model Part No. Description
5914 297374 USB to Bluetooth Transceiver
Interface Modules & Gateways
Expansion & Communication Modules
UPS Power Supply
Model Part No. Description
5103 297102 External UPS with 5V@2A, [email protected] isolatedoutputs, 16-24VAC or 12-40 VDC
Module 51O3Uninterruptible Power Supply
Features:n Transformer isolatedn Built-in battery charger for UPSn Isolated 24 volt analog loop outputn Dual, wide range AC/DC inputsn Cool running switch-mode design
Module 52O1RS-485 Communication Controller
Features:n Simple configuration –
no programmingn Powerful industry-standard protocoln Support 64 AI, 64 DI, 64 DO, 32 AOn Watchdog timern Power saving LED control
Module 52O2RS-232 Communication Controller
Features:n Simple configuration –
no programmingn Powerful industry-standard protocoln Support 64 AI, 64 DI, 64 DO, 32 AOn Watchdog timern Power saving LED control
Model Part No. Description
5201 297101 CPU, 1 RS-485 port, 2/4 wire, supports up to to 64 D/I,64 D/O, 64 A/I and 32 A/O, non-programmable
Model Part No. Description
5202 297111 CPU, 1 RS-232 port, DB9P, supports up to to 64 D/I,64 D/O, 64 A/I and 32 A/O, non-programmable
Non-Programmable Controller Modules
CONTROLMICROSYSTEMS w w w . c o n t r o l m i c r o s y s t e m s . c o mWithin Nor th America: (888) 267 2232 n Outside Nor th America: (613) 591-1943 n Ottawa n Calgary n Denver n Houston n Melbourne n LeidenControl Microsystems reserves the right to change product specifications without notice. Printed in Canada n V044 n M01011-15
5OOO Series Expansion & Communication Modules
I/O
I/O Expansion
I/O Expansion
I/O
I/O
5103 5201
RS-485
TCP/IP
Ethernet Switch
Control Room SC ADA Station
I/O
Store & Forward Station
Main PlantSCADAPack Installation
Remote installationsusing Wireless SCADAPacks
In-plant network usingnon-programmable controllers
Sample installation of Communications & I/O Modules