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motion and position of a solid body in space. These six degrees offreedom are the basis of describing the alignment of an opticalcomponent and are the foundation of the kinematic principle—the number of points of contact for a body to be constrained fullyshould be such that each degree of freedom be constrained, butonly once. Using the common Cartesian frame of reference, thedegrees of freedom are specified by the three Cartesian axes; x (theoptical axis), y, and z; together with the angular rotations about theseaxes; vx (roll), vy (pitch), and vz (yaw).
The stages described in this chapter all mate together with acommon hole pattern. All have been designed to be as compact aspossible and to have heights conforming to the 2.5-mm incremen-tal height guideline. The stages can be used individually or combinedto provide positioning and alignment of component holders withfrom one to six degrees of translation or rotation.
MicroLab™Positioning Stages
21.6 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components
w w w . m e l l e s g r i o t . c o m
Min
iatu
re C
ompo
nent
sFi
xed
Opt
ical
Mou
nts
and
Lase
r H
olde
rsA
djus
tabl
e O
ptic
al M
ount
sM
ount
ing
Post
s, B
ases
, and
Bra
cket
sO
ptic
al R
ails
and
Lab
Jack
s
$ Single-axis and x-y translation stages
$ Vertical translation stage
$ Integral x-y-z translation stage
$ Low-profile tilt stage
$ Rotation stages
$ Goniometers
Optical components are frequently mounted in optical com-ponent holders, many of which incorporate some means to align thecomponent. For instance, polarizer holders incorporate means forrotation about the optical axis (roll), and mirror mounts usuallyincorporate angular adjustment about axes transverse to the opti-cal axis (pitch and yaw). To achieve many optical configurations,it is convenient to use specially designed stages so that any desiredlinear or angular motion can be applied to the optical component.
Three linear (translational) motions and three angular (rota-tional) motions must be obtainable in order to describe fully the
Single-axis translation stages Vertical translation stages Low-profile tilt stage
Integral x-y translation stages Integral x-y-z translation stages Rotation stages
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.6
1 21.7A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components
w w w . m e l l e s g r i o t . c o m Miniature Components
Fixed Optical M
ountsand Laser H
oldersA
djustable Optical M
ountsM
ounting Posts, Bases, and BracketsO
ptical Rails and Lab Jacks
Single-Axis Translation Stages$ Micrometer or fine-threaded thumbscrew drive
$ 6 mm of travel
$ Stackable for x-y or x-y-z configurations
These compact translation stages provide 6 mm of linear posi-tional adjustment of a 25#25-mm mounting platform. Two drivetypes are available: the 07 TMC 501 and 07 TMS 501 are drivenby a stainless steel, 0.35-mm-pitch (73-TPI) thumbscrew with 1.5-mmresolution; the 07 TMC 502 and 07 TMS 502 are driven by a pre-cision micrometer with a 10-mm graduated scale and 1.5-mm reso-lution. Both have locking thumbscrews. The stages are made ofblack-anodized aluminum.
These stages can be combined to provide x and y motions. The07 ACE 501 angle bracket, described on pages 24.43-24.44,27.23-27.24, can be used to combine three single-axis translationstages to provide x, y, and z motions.
Single-axis stage with goniometer for “roll”
13 holes threadedM2 on 10 centers
10
lockingscrew
23.5
10.5
9.5
25
12.5
dimensions in mm
4
20
37.5
07 TMC 502 only
10
4
4 holes f 2.5 thru counterbored f 4!1.5 deep
07 TMC 501 and 502 single-axis translation stages
07 TMS 502 only
13 holes threaded M2 on 10 centers
44.5
38 max
10
20
52 max
25
side view
dimensions in mm
38 max4 holes f2.5 thru counterbored f4!1.5 deep
07 TMS 501 and 502 single-axis translation stages
Drive Type PRODUCT NUMBER
Center-Mounted Thumbscrew Drive 07 TMC 501
Center-Mounted Micrometer Drive 07 TMC 502
Side-Mounted Thumbscrew Drive 07 TMS 501
Side-Mounted Micrometer Drive 07 TMS 502
Single-Axis Translation Stages
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.7
21.8 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components
w w w . m e l l e s g r i o t . c o m
Min
iatu
re C
ompo
nent
sFi
xed
Opt
ical
Mou
nts
and
Lase
r H
olde
rsA
djus
tabl
e O
ptic
al M
ount
sM
ount
ing
Post
s, B
ases
, and
Bra
cket
sO
ptic
al R
ails
and
Lab
Jack
s
Integral x-y Translation Stages$ Micrometer or fine-threaded thumbscrew drive
$ 6 mm of x and y travel
$ Low-profile design
These compact translation stages provide 6 mm of adjustmentalong two orthogonal axes. Two drive types are available: the07 TMC 511 and 07 TMS 511 are driven by a stainless steel,
0.35-mm-pitch (73-TPI) thumbscrew with 1.5-mm resolution; the07 TMC 512 and 07 TMS 512 are driven by a precision microm-eter with a 10-mm graduated scale and 1.5-mm resolution. Bothhave locking thumbscrews. The stages are made of black-anodizedaluminum.
dimensions in mm
07 TMC 512 only
13 holes threaded M2 on 10 centers
12.5
37.5
10.5
23.5
9.5
17.5
4
25
4 holes f2.5 thru counterbored f4!1.5 deepon 20 centers
1020
07 TMC 511 and 512 integral x-y translation stages
dimensions in mm
07 TMS 512 only
52max
52 max
13 holes threaded M2 on 10 centers
17.5
252010
10202538
max
38 max
4 holes f2.5 thru counterbored f4!1.5 deepon 20 centers
07 TMS 511 and 512 integral x-y translation stages
Drive Type PRODUCT NUMBER
Center-Mounted Thumbscrew Drive 07 TMC 511
Center-Mounted Micrometer Drive 07 TMC 512
Side-Mounted Thumbscrew Drive 07 TMS 511
Side-Mounted Micrometer Drive 07 TMS 512
Integral x-y Translation Stages
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.8
1 21.9A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components
w w w . m e l l e s g r i o t . c o m Miniature Components
Fixed Optical M
ountsand Laser H
oldersA
djustable Optical M
ountsM
ounting Posts, Bases, and BracketsO
ptical Rails and Lab Jacks
13 holes threaded M2
2025
10
32.5
0.5
0.5 4 holes f2.5 thruon 20 centers
side view
dimensions in mm
07 TMS 521 integral x-y-z translation stage
Integral x-y-z Translation Stage$ Fine-threaded thumbscrew drives
$ Precision helix-threaded vertical motion
$ 6 mm of travel in x and y; 3.5 mm of travel in z
This very compact translation stage provides 6 mm of adjust-ment in two orthogonal axes parallel to a 25#25-mm mounting plat-form and 3.5 mm of vertical travel perpendicular to the platform.Adjustment in the x and y axes is obtained with stainless steel,0.35-mm-pitch (73-TPI) thumbscrews with 1.5-mm resolution. Ver-tical motion is accomplished by turning the knurled lower sectionof the stage. The precision helix threads provide smooth verticalmotion.These x-y-z stages are made of black-anodized aluminum.
This stage can be used to position optics held in componentholders. It can also be combined with a low-profile tilt stage, oneof the rotation stages, or a goniometer to provide four, five, or sixdegrees of freedom.
dimensions in mm
(0.5)
(0.5)
10
10 10.5
(9.5)
13 holesthreaded M2on 10 centers
4
2025
(32.5)
(23.5)20
25
4 holes f2.5 thru on 20 centers
07 TMC 521 integral x-y-z translation stage
Drive Type PRODUCT NUMBER
Center-Mounted Thumbscrew Drives 07 TMC 521
Side-Mounted Thumbscrew Drive 07 TMS 521
Integral x-y-z Translation Stage
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.9
21.10 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components
w w w . m e l l e s g r i o t . c o m
Min
iatu
re C
ompo
nent
sFi
xed
Opt
ical
Mou
nts
and
Lase
r H
olde
rsA
djus
tabl
e O
ptic
al M
ount
sM
ount
ing
Post
s, B
ases
, and
Bra
cket
sO
ptic
al R
ails
and
Lab
Jack
s
Vertical Translation Stage$ Precision helix-threaded vertical motion
$ 5 mm of vertical travel
$ Locking thumbscrew
This compact translation stage provides 5 mm of linear verticaladjustment to a 25#25-mm mounting platform. Height adjust-ment is accomplished by turning the knurled midsection of thestage. The precision helix thread provides smooth vertical motion,and a thumbscrew locks the position. The stage is made ofblack-anodized aluminum.
20
25
20
20
2025
12 holes threaded M2on 10 centers
4 holes f2.5 thru
30 max25 min
1 hole threaded M4
6
dimensions in mm
07 TMZ 501 vertical translation stage
x-y-z configuration with vz rotation (yaw)
Drive Type PRODUCT NUMBER
Helix Drive 07 TMZ 501
Vertical Translation Stage
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.10
1 21.11A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components
w w w . m e l l e s g r i o t . c o m Miniature Components
Fixed Optical M
ountsand Laser H
oldersA
djustable Optical M
ountsM
ounting Posts, Bases, and BracketsO
ptical Rails and Lab Jacks
Miniature Rotation Stages $ Micrometer or fine-threaded thumbscrew drive
$ 360 degrees of manual rotation
$ 15 degrees of precision adjustable rotation
These rotation stages combine a full 360-degree range, with18-arc-second resolution in a single compact unit. When the lock-ing thumbscrew is engaged, 15 degrees of precision adjustment areavailable, driven by a stainless steel, 0.35-mm-pitch (73-TPI) thumb-screw for the 07 TRT 507 and by a micrometer for the 07 TRT 508.A 360-degree scale, equipped with a vernier, can be read to 1 degree.The resolution is 18 arc seconds.
The stages are made of black-anodized aluminum. Componentholders or other stages can be attached to the rotation platform,and the rotation stages can be attached to other stages or bases.Using the other stages described in this chapter, multiaxis posi-tioning systems, with both linear and rotational adjustment, can beassembled.
4 40
0320 40
102025
10
102036
12.5
8 holesthreaded M2
9 17 max.
dimensions in mm
2 holes f2.5 thrucounterboredf4!4.5 deep
2 holes f2.5 thrucounterboredf4!4.5 deep
1 hole threaded M4
07 TRT 507 rotation stage
Drive Type PRODUCT NUMBER
Fine-Threaded Thumbscrew Drive 07 TRT 507
Micrometer Drive 07 TRT 508
Miniature Rotation Stages
Rotation stages with prism and lens holders
102025
10
102036
12.5
8 holesthreaded M2
4 40
0320 40
9 31 max.
dimensions in mm
2 holes f2.5 thrucounterboredf4!4.5 deep
1 hole threaded M4
2 holes f2.5 thrucounterboredf4!9.5 deep
07 TRT 508 rotation stage
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.11
21.12 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components
w w w . m e l l e s g r i o t . c o m
Min
iatu
re C
ompo
nent
sFi
xed
Opt
ical
Mou
nts
and
Lase
r H
olde
rsA
djus
tabl
e O
ptic
al M
ount
sM
ount
ing
Post
s, B
ases
, and
Bra
cket
sO
ptic
al R
ails
and
Lab
Jack
s
Miniature Goniometers $ Precision rotation at a fixed height above the platform
$ Stackable for two-axis rotation about a common point
Goniometers allow partial rotation (tilt) of a mounted opticalcomponent about an axis at a fixed height above the top surface.These two goniometers have been designed to stack as a pair. Theirdifferent rotational radii are exactly matched to produce motionabout a point at which the two rotational axes intersect. Eachgoniometer is 20-mm high. The model 07 GON 507 stage has arotational axis 12.5 mm above its top surface; the 07 GON 508stage has a rotational axis 32.5 mm above its top surface.
Both stages are driven by a geared knob and have locking thumb-screws. An angular vernier scale on the side of the goniometersprovides an angular resolution of 0.2 degree over a 830-degreerange for the 07 GON 507 or 0.1 degree over a 815-degree rangefor the 07 GON 508. The goniometers are made of black-anodizedaluminum and brass.
8 holes threaded M2
1 hole threaded M4
2025
10
25
6.5
9.5
10
20
dimensions in mm
07 GON 507 and 508 goniometers, top view
dimensions in mm
101
10 2010
200
R 22.512.5
20
204 holes f2.5 thrucounterbored f4!9.9 deep
07 GON 507 goniometer, side view
0 0.50.5
0 5 1010 5
R 42.5
20
32.5
20
4 holes f2.5 thrucounterboredf4!8.7 deep
dimensions in mm
07 GON 508 goniometer, side view
Angular Axis Height
Adjustment Range Above Platform PRODUCT
(deg) (mm) NUMBER
830 12.5 (upper) 07 GON 507
815 32.5 (lower) 07 GON 508
Miniature Goniometers
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.12
1 21.13A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components
w w w . m e l l e s g r i o t . c o m Miniature Components
Fixed Optical M
ountsand Laser H
oldersA
djustable Optical M
ountsM
ounting Posts, Bases, and BracketsO
ptical Rails and Lab Jacks
Low-Profile Tilt Stage$ Fine-threaded thumbscrew drives
$ Both drives conveniently located on one side
$ Low-profile design
This very compact stage provides tilt about two orthogonal axesparallel to a 25#25-mm mounting platform. Adjustment is providedby two stainless steel, 0.35-mm-pitch (73-TPI) thumbscrews con-veniently located on one side of the stage. The tilt-adjustment rangeis 82.5 degrees in each axis. The stage, which is 10-mm high, ismade of black-anodized aluminum. This stage can be used as alow-profile tilt stage or as a narrow-profile mirror mount. When usedas a tilt stage, its base is attached to other stages or bases withone M2 screw and one M4 screw. When the stage is used as a narrow-profile mirror mount, the three M2-threaded holes alongone edge are used for mounting.
f2.5 thru
6 holesthreaded M2
10
2025
2025
10
20
10
2.5
3 holesthreaded M2
43 max
1 hole f4.5 thrucounterbored f8!8deep
dimensions in mm
07 TMT 501 low-profile tilt stage
Prism assembly with low-profile tilt stage
Tilt stage may be mounted vertically or horizontally.
Drive Type PRODUCT NUMBER
Thumbscrew Drive 07 TMT 501
Low-Profile Tilt Stage
21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.13