8
motion and position of a solid body in space. These six degrees of freedom are the basis of describing the alignment of an optical component and are the foundation of the kinematic principle— the number of points of contact for a body to be constrained fully should be such that each degree of freedom be constrained, but only once. Using the common Cartesian frame of reference, the degrees of freedom are specified by the three Cartesian axes; x (the optical axis), y, and z; together with the angular rotations about these axes; vx (roll), vy (pitch), and vz (yaw). The stages described in this chapter all mate together with a common hole pattern. All have been designed to be as compact as possible and to have heights conforming to the 2.5-mm incremen- tal height guideline. The stages can be used individually or combined to provide positioning and alignment of component holders with from one to six degrees of translation or rotation. MicroLab™ Positioning Stages 21.6 1 ASK ABOUT OUR CUSTOM CAPABILITIES OEM Miniature Components www.mellesgriot.com Miniature Components Fixed Optical Mounts and Laser Holders Adjustable Optical Mounts Mounting Posts, Bases, and Brackets Optical Rails and Lab Jacks $ Single-axis and x-y translation stages $ Vertical translation stage $ Integral x-y-z translation stage $ Low-profile tilt stage $ Rotation stages $ Goniometers Optical components are frequently mounted in optical com- ponent holders, many of which incorporate some means to align the component. For instance, polarizer holders incorporate means for rotation about the optical axis (roll), and mirror mounts usually incorporate angular adjustment about axes transverse to the opti- cal axis (pitch and yaw). To achieve many optical configurations, it is convenient to use specially designed stages so that any desired linear or angular motion can be applied to the optical component. Three linear (translational) motions and three angular (rota- tional) motions must be obtainable in order to describe fully the Single-axis translation stages Vertical translation stages Low-profile tilt stage Integral x-y translation stages Integral x-y-z translation stages Rotation stages

MicroLab™ Positioning Stagessocal.mavin.com/pictures/ss/melles_griot.pdfmotion and position of a solid body in space. These six degrees of freedom are the basis of describing the

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  • motion and position of a solid body in space. These six degrees offreedom are the basis of describing the alignment of an opticalcomponent and are the foundation of the kinematic principle—the number of points of contact for a body to be constrained fullyshould be such that each degree of freedom be constrained, butonly once. Using the common Cartesian frame of reference, thedegrees of freedom are specified by the three Cartesian axes; x (theoptical axis), y, and z; together with the angular rotations about theseaxes; vx (roll), vy (pitch), and vz (yaw).

    The stages described in this chapter all mate together with acommon hole pattern. All have been designed to be as compact aspossible and to have heights conforming to the 2.5-mm incremen-tal height guideline. The stages can be used individually or combinedto provide positioning and alignment of component holders withfrom one to six degrees of translation or rotation.

    MicroLab™Positioning Stages

    21.6 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components

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    $ Single-axis and x-y translation stages

    $ Vertical translation stage

    $ Integral x-y-z translation stage

    $ Low-profile tilt stage

    $ Rotation stages

    $ Goniometers

    Optical components are frequently mounted in optical com-ponent holders, many of which incorporate some means to align thecomponent. For instance, polarizer holders incorporate means forrotation about the optical axis (roll), and mirror mounts usuallyincorporate angular adjustment about axes transverse to the opti-cal axis (pitch and yaw). To achieve many optical configurations,it is convenient to use specially designed stages so that any desiredlinear or angular motion can be applied to the optical component.

    Three linear (translational) motions and three angular (rota-tional) motions must be obtainable in order to describe fully the

    Single-axis translation stages Vertical translation stages Low-profile tilt stage

    Integral x-y translation stages Integral x-y-z translation stages Rotation stages

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.6

  • 1 21.7A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components

    w w w . m e l l e s g r i o t . c o m Miniature Components

    Fixed Optical M

    ountsand Laser H

    oldersA

    djustable Optical M

    ountsM

    ounting Posts, Bases, and BracketsO

    ptical Rails and Lab Jacks

    Single-Axis Translation Stages$ Micrometer or fine-threaded thumbscrew drive

    $ 6 mm of travel

    $ Stackable for x-y or x-y-z configurations

    These compact translation stages provide 6 mm of linear posi-tional adjustment of a 25#25-mm mounting platform. Two drivetypes are available: the 07 TMC 501 and 07 TMS 501 are drivenby a stainless steel, 0.35-mm-pitch (73-TPI) thumbscrew with 1.5-mmresolution; the 07 TMC 502 and 07 TMS 502 are driven by a pre-cision micrometer with a 10-mm graduated scale and 1.5-mm reso-lution. Both have locking thumbscrews. The stages are made ofblack-anodized aluminum.

    These stages can be combined to provide x and y motions. The07 ACE 501 angle bracket, described on pages 24.43-24.44,27.23-27.24, can be used to combine three single-axis translationstages to provide x, y, and z motions.

    Single-axis stage with goniometer for “roll”

    13 holes threadedM2 on 10 centers

    10

    lockingscrew

    23.5

    10.5

    9.5

    25

    12.5

    dimensions in mm

    4

    20

    37.5

    07 TMC 502 only

    10

    4

    4 holes f 2.5 thru counterbored f 4!1.5 deep

    07 TMC 501 and 502 single-axis translation stages

    07 TMS 502 only

    13 holes threaded M2 on 10 centers

    44.5

    38 max

    10

    20

    52 max

    25

    side view

    dimensions in mm

    38 max4 holes f2.5 thru counterbored f4!1.5 deep

    07 TMS 501 and 502 single-axis translation stages

    Drive Type PRODUCT NUMBER

    Center-Mounted Thumbscrew Drive 07 TMC 501

    Center-Mounted Micrometer Drive 07 TMC 502

    Side-Mounted Thumbscrew Drive 07 TMS 501

    Side-Mounted Micrometer Drive 07 TMS 502

    Single-Axis Translation Stages

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  • 21.8 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components

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    Integral x-y Translation Stages$ Micrometer or fine-threaded thumbscrew drive

    $ 6 mm of x and y travel

    $ Low-profile design

    These compact translation stages provide 6 mm of adjustmentalong two orthogonal axes. Two drive types are available: the07 TMC 511 and 07 TMS 511 are driven by a stainless steel,

    0.35-mm-pitch (73-TPI) thumbscrew with 1.5-mm resolution; the07 TMC 512 and 07 TMS 512 are driven by a precision microm-eter with a 10-mm graduated scale and 1.5-mm resolution. Bothhave locking thumbscrews. The stages are made of black-anodizedaluminum.

    dimensions in mm

    07 TMC 512 only

    13 holes threaded M2 on 10 centers

    12.5

    37.5

    10.5

    23.5

    9.5

    17.5

    4

    25

    4 holes f2.5 thru counterbored f4!1.5 deepon 20 centers

    1020

    07 TMC 511 and 512 integral x-y translation stages

    dimensions in mm

    07 TMS 512 only

    52max

    52 max

    13 holes threaded M2 on 10 centers

    17.5

    252010

    10202538

    max

    38 max

    4 holes f2.5 thru counterbored f4!1.5 deepon 20 centers

    07 TMS 511 and 512 integral x-y translation stages

    Drive Type PRODUCT NUMBER

    Center-Mounted Thumbscrew Drive 07 TMC 511

    Center-Mounted Micrometer Drive 07 TMC 512

    Side-Mounted Thumbscrew Drive 07 TMS 511

    Side-Mounted Micrometer Drive 07 TMS 512

    Integral x-y Translation Stages

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.8

  • 1 21.9A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components

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    Fixed Optical M

    ountsand Laser H

    oldersA

    djustable Optical M

    ountsM

    ounting Posts, Bases, and BracketsO

    ptical Rails and Lab Jacks

    13 holes threaded M2

    2025

    10

    32.5

    0.5

    0.5 4 holes f2.5 thruon 20 centers

    side view

    dimensions in mm

    07 TMS 521 integral x-y-z translation stage

    Integral x-y-z Translation Stage$ Fine-threaded thumbscrew drives

    $ Precision helix-threaded vertical motion

    $ 6 mm of travel in x and y; 3.5 mm of travel in z

    This very compact translation stage provides 6 mm of adjust-ment in two orthogonal axes parallel to a 25#25-mm mounting plat-form and 3.5 mm of vertical travel perpendicular to the platform.Adjustment in the x and y axes is obtained with stainless steel,0.35-mm-pitch (73-TPI) thumbscrews with 1.5-mm resolution. Ver-tical motion is accomplished by turning the knurled lower sectionof the stage. The precision helix threads provide smooth verticalmotion.These x-y-z stages are made of black-anodized aluminum.

    This stage can be used to position optics held in componentholders. It can also be combined with a low-profile tilt stage, oneof the rotation stages, or a goniometer to provide four, five, or sixdegrees of freedom.

    dimensions in mm

    (0.5)

    (0.5)

    10

    10 10.5

    (9.5)

    13 holesthreaded M2on 10 centers

    4

    2025

    (32.5)

    (23.5)20

    25

    4 holes f2.5 thru on 20 centers

    07 TMC 521 integral x-y-z translation stage

    Drive Type PRODUCT NUMBER

    Center-Mounted Thumbscrew Drives 07 TMC 521

    Side-Mounted Thumbscrew Drive 07 TMS 521

    Integral x-y-z Translation Stage

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.9

  • 21.10 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components

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    Vertical Translation Stage$ Precision helix-threaded vertical motion

    $ 5 mm of vertical travel

    $ Locking thumbscrew

    This compact translation stage provides 5 mm of linear verticaladjustment to a 25#25-mm mounting platform. Height adjust-ment is accomplished by turning the knurled midsection of thestage. The precision helix thread provides smooth vertical motion,and a thumbscrew locks the position. The stage is made ofblack-anodized aluminum.

    20

    25

    20

    20

    2025

    12 holes threaded M2on 10 centers

    4 holes f2.5 thru

    30 max25 min

    1 hole threaded M4

    6

    dimensions in mm

    07 TMZ 501 vertical translation stage

    x-y-z configuration with vz rotation (yaw)

    Drive Type PRODUCT NUMBER

    Helix Drive 07 TMZ 501

    Vertical Translation Stage

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.10

  • 1 21.11A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components

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    ountsand Laser H

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    djustable Optical M

    ountsM

    ounting Posts, Bases, and BracketsO

    ptical Rails and Lab Jacks

    Miniature Rotation Stages $ Micrometer or fine-threaded thumbscrew drive

    $ 360 degrees of manual rotation

    $ 15 degrees of precision adjustable rotation

    These rotation stages combine a full 360-degree range, with18-arc-second resolution in a single compact unit. When the lock-ing thumbscrew is engaged, 15 degrees of precision adjustment areavailable, driven by a stainless steel, 0.35-mm-pitch (73-TPI) thumb-screw for the 07 TRT 507 and by a micrometer for the 07 TRT 508.A 360-degree scale, equipped with a vernier, can be read to 1 degree.The resolution is 18 arc seconds.

    The stages are made of black-anodized aluminum. Componentholders or other stages can be attached to the rotation platform,and the rotation stages can be attached to other stages or bases.Using the other stages described in this chapter, multiaxis posi-tioning systems, with both linear and rotational adjustment, can beassembled.

    4 40

    0320 40

    102025

    10

    102036

    12.5

    8 holesthreaded M2

    9 17 max.

    dimensions in mm

    2 holes f2.5 thrucounterboredf4!4.5 deep

    2 holes f2.5 thrucounterboredf4!4.5 deep

    1 hole threaded M4

    07 TRT 507 rotation stage

    Drive Type PRODUCT NUMBER

    Fine-Threaded Thumbscrew Drive 07 TRT 507

    Micrometer Drive 07 TRT 508

    Miniature Rotation Stages

    Rotation stages with prism and lens holders

    102025

    10

    102036

    12.5

    8 holesthreaded M2

    4 40

    0320 40

    9 31 max.

    dimensions in mm

    2 holes f2.5 thrucounterboredf4!4.5 deep

    1 hole threaded M4

    2 holes f2.5 thrucounterboredf4!9.5 deep

    07 TRT 508 rotation stage

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.11

  • 21.12 1 A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E MMiniature Components

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    Miniature Goniometers $ Precision rotation at a fixed height above the platform

    $ Stackable for two-axis rotation about a common point

    Goniometers allow partial rotation (tilt) of a mounted opticalcomponent about an axis at a fixed height above the top surface.These two goniometers have been designed to stack as a pair. Theirdifferent rotational radii are exactly matched to produce motionabout a point at which the two rotational axes intersect. Eachgoniometer is 20-mm high. The model 07 GON 507 stage has arotational axis 12.5 mm above its top surface; the 07 GON 508stage has a rotational axis 32.5 mm above its top surface.

    Both stages are driven by a geared knob and have locking thumb-screws. An angular vernier scale on the side of the goniometersprovides an angular resolution of 0.2 degree over a 830-degreerange for the 07 GON 507 or 0.1 degree over a 815-degree rangefor the 07 GON 508. The goniometers are made of black-anodizedaluminum and brass.

    8 holes threaded M2

    1 hole threaded M4

    2025

    10

    25

    6.5

    9.5

    10

    20

    dimensions in mm

    07 GON 507 and 508 goniometers, top view

    dimensions in mm

    101

    10 2010

    200

    R 22.512.5

    20

    204 holes f2.5 thrucounterbored f4!9.9 deep

    07 GON 507 goniometer, side view

    0 0.50.5

    0 5 1010 5

    R 42.5

    20

    32.5

    20

    4 holes f2.5 thrucounterboredf4!8.7 deep

    dimensions in mm

    07 GON 508 goniometer, side view

    Angular Axis Height

    Adjustment Range Above Platform PRODUCT

    (deg) (mm) NUMBER

    830 12.5 (upper) 07 GON 507

    815 32.5 (lower) 07 GON 508

    Miniature Goniometers

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.12

  • 1 21.13A S K A B O U T O U R C U S T O M C A P A B I L I T I E SO E M Miniature Components

    w w w . m e l l e s g r i o t . c o m Miniature Components

    Fixed Optical M

    ountsand Laser H

    oldersA

    djustable Optical M

    ountsM

    ounting Posts, Bases, and BracketsO

    ptical Rails and Lab Jacks

    Low-Profile Tilt Stage$ Fine-threaded thumbscrew drives

    $ Both drives conveniently located on one side

    $ Low-profile design

    This very compact stage provides tilt about two orthogonal axesparallel to a 25#25-mm mounting platform. Adjustment is providedby two stainless steel, 0.35-mm-pitch (73-TPI) thumbscrews con-veniently located on one side of the stage. The tilt-adjustment rangeis 82.5 degrees in each axis. The stage, which is 10-mm high, ismade of black-anodized aluminum. This stage can be used as alow-profile tilt stage or as a narrow-profile mirror mount. When usedas a tilt stage, its base is attached to other stages or bases withone M2 screw and one M4 screw. When the stage is used as a narrow-profile mirror mount, the three M2-threaded holes alongone edge are used for mounting.

    f2.5 thru

    6 holesthreaded M2

    10

    2025

    2025

    10

    20

    10

    2.5

    3 holesthreaded M2

    43 max

    1 hole f4.5 thrucounterbored f8!8deep

    dimensions in mm

    07 TMT 501 low-profile tilt stage

    Prism assembly with low-profile tilt stage

    Tilt stage may be mounted vertically or horizontally.

    Drive Type PRODUCT NUMBER

    Thumbscrew Drive 07 TMT 501

    Low-Profile Tilt Stage

    21ch_MiniatureComponents_f_v3.qxd 6/8/2005 10:46 AM Page 21.13