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AUSTRALIAN ENERGY STORAGE CONFERENCE; SYDNEY JUNE 2019
Microgrids for MinesWhy Storage for Spinning Reserve works
Juergen Zimmermann; ABB Australia
—ABB in Australia
June 14, 2019 Slide 2
In Australia, global R&D and technical lead centres for Enterprise Software, Microgrids, Metal Enclosed Capacitor Banks, and Pole Mounted Switches
Manufactures LV systems, instrumentation systems and HV capacitors and power quality equipment, and Metal Enclosed Capacitor Banks
Headquartered in Sydney with Sales offices and Service centres across Australia supporting all ABB systems and products
Total workforce
1,300Orders Dec 2017
$750 MAUDNorthern Territory
WesternAustralia
Queensland
South Australia
New South Wales
Victoria
Tasmania
Darwin
Brisbane
Perth
SydneyACT
Chinchilla
Gladstone
Adelaide
Melbourne
Geelong
—ABB Microgrids in Australia
June 14, 2019 Slide 3
A long history of firsts in increasing renewable energy penetration
29 years of building Microgrid knowledge
Technology evolved from off-grid to grid-connected Microgrids
1990 1998 2010 2014
Energy efficiency
– Diesel Battery Storage System
• PowerWater Corporation
• 10 sites across NT
• 60kW storage for spinning reserve
40% RE penetration
– Wind Diesel System
• Western Power
• Denham Power Station
• 3 x 230kVA wind turbines
100% RE penetration
– Solar Diesel Storage System
• Horizon Power
• Marble Bar & Nullagine Stations
• 300kW SolarPV; 500kVA flywheel
Distribution System connected Microgrid
– Storage Diesel System
• AusNet Services
• 1MW/1MWh battery storage
• 1 MW diesel generator
—ABB Microgrids in Australia
June 14, 2019 Slide 4
A history of firsts in large scale grid connected and off-grid microgrids
29 years of building Microgrid knowledge
Technology evolved from off-grid to grid-connected microgrids
2016 2017 2018
50% RE penetration
– Solar Diesel Stabilizing System
• DeGrussa Mine, Western Australia
• 10MW Solar PV
• 4/6 MW battery stabilizing system
Gas Turbine Spinning Reserve
– Storage with Gas Turbine System
• Alinta Energy; Western Australia
• 4 x Gas Turbines
• 1 x 35MVA/8MWh battery storage
Transmission Connected Microgrid
– Storage Solar Wind System
• Electranet; South Australia
• 30MW/8MWh battery storage
• 91 MW windfarm, 3MW distributed solar
2019
Off-shore Gas Turbine spinning Reserve
– Storage with Gas Turbine System
• Goodwin Woodside
• 5 x Gas Turbines
• 2.8MVA/1.43 MWh battery storage
• Microgrid Plus Control System
—The Business Case for Spinning Reserve
—
Four incremental hybridization scenarios
Offgrid Microgrid: replacing diesel/gas generators with battery storage
June 14, 2019 Slide 7
1. Base case – Diesel 2. Diesel + BESS 3. Diesel + solar PV 4. Diesel + BESS + solar PV
5 MWavg
6.3 MWp
Up to 4.5 MWp
Remote mine Remote mine Remote mine Remote mine
+/- 1.7 MW(2.1 MWh)
+/- 4 MW(4.4 MWh)
Up to 8.1 MWp
5 MWavg
6.3 MWp
5 MWavg
6.3 MWp
5 MWavg
6.3 MWp
Generators can be off during daytime
– 6 generator system (1.2 MW each)
– 1 generator equivalent required as operating reserve at all times
– All generators that are on typically operate at same level
– BESS removes need for operating capacity
– BESS can also delay or remove need to start up a generator during short term peaks
– Solar PV size limited in this case due to generator ramping limitation
– Additional generators must stay online in case of shading for 75% of solar production (potential reductions when using advanced forecasting)
– BESS provides required ramping
– During daylight hours all generators can be shut down completely
Genset status
On
On (For reserve)
Off
Assumptions: Delivered Fuel Cost: $1US/l; Solar installed cost: $2US/Wp; Average cost of capital: 11%; Subsidies: none
Up to 28% reduction in fuel and CO2 possible when combining diesel with BESS and solar PV
Mining Microgrid business case
June 14, 2019 Slide 8
Source: Based on Homer analysis using proprietary Homer Pro Software; all numbers in USD1 LCOE: Levelized Cost of Electricity
Base case – Diesel Diesel + BESS Diesel + solar PV Diesel + BESS + solar PV
Fuel consumption (ML)
Investment ($M)
IRR (%) - 36% 16% 16%
LCOE1 ($/MWh) 304 296 (-1.4%) 289 (-5%) 273 (-10%)
Payback (years) - 2.7 5.2 5.2
11.6 11.4 9.8 8.4
-1.4% -28%15%
9.0
19.5
1.5
—Microgrid operational goals and power system functions drive choiceof technology
June 14, 2019 Slide 9
Operational goals ABB Microgrid Solution “11S” Power System Functions
– Access to electricity
– Maximize reliability
– Uninterrupted supply
– Reduce environmental impact
– Maximize renewable energy contribution
– Fuel & energy cost savings
– Fuel independence
– Provide grid services
– Support renewable plant interconnections
Renewable power
Microgrid control & optimisation system
Energy storage and grid stabilization
1. System Strength (low SCR)
2. Starting from black (Black start)
3. Standalone operation (grid forming)
4. Stabilizing (f, V)
5. Spinning reserve
6. STATCOM (Reactive compensation)
7. Seamless transition betweenislanded and grid-connected states
8. Smoothing (ramp rate)
9. Shaving (Peak Lopping)
10. Shifting ($)
11. Scheduling (P,Q)
1
2
3
4
5
6
7
8
9
10
AncillaryServices
EnergyServices
11
—Use Case: Mount Marion Lithium MineBattery Energy Storage System for Spinning Reserve
—Use case Mt Marion: Spinning reserve for offgrid mining operation
https://onestepoffthegrid.com.au/mineral-resources-install-big-battery-mt-marion-lithium-mine/June 14, 2019 Slide 11
Remote Mining Operation in Western Australia Single line diagram
Offgrid LNG supplied power station
2MVA/1.5MWh Energy Storage System with multiple value stacking
=~
11 kV/50Hz
Mine loadMine load
6 x Gas Generators
2 MVA/1.5MWh
~ ~ ~ ~~~
—Battery Energy Storage: e-mesh PowerStore ™ Modular
PowerStore ™ Modular installed onsite Automation and Control Integration
Modular Outdoor Enclosures for mining environment
4xS Value stacking for Spinning Reserve; Shaving; Stabilizing; Starting from Black
11 kV
Mine loadMine load
6 x Gas Generators
~ ~ ~ ~~~
Slide 12June 14, 2019
=~
PStore Modular
—Automation & Controls: Integration with existing power station
June 14, 2019 Slide 13
PowerStore ™ Modular Control Panel E-mesh SCADA System Overview
E-mesh™ Control for brownfield and greenfield installations
—S5: Spinning Reserve
June 14, 2019 Slide 14
Generator 5 tripped offline while operating at 1.6MW. At that time total load was 7.7MW.
Gen 5 Trip
12:41:40Wed 08-May-19
12:45:00Wed 08-May-19
12:43:20Wed 08-May-19
20
00
10
00
0
49
.54
94
8.5
Hz
Pstore Discharge
—S5: Spinning Reserve
June 14, 2019 Slide 15
Generator 5 Restart and PowerStore recharge
12:48:20Wed 08-May-19
13:05:00Wed 08-May-19
12:56:40Wed 08-May-19
60
00
40
00
20
00
52
51
50
49
Hz
Generator false startGenerator
second start
Generator trip
0
Frequency
—S4: Stabilizing Voltage and Frequency
June 14, 2019 Slide 16
PowerStore constantly correcting voltage and frequency
01:53:20Sun 05-May-19
01:55:00Sun 05-May-19
01:56:40Sun 05-May-19
60
00
40
00
20
00
52
51
50
49
48
Hz
0
Voltage
Frequency
PowerStore
—Technology Update
—Scalable and Modular BESS from 100kVA to X0MVA
PCS 100 Converter Module Battery Racks; 2C, 1C, 0.5C PCS Enclosure Battery Enclosure
Designed and built to Australian Standards
June 14, 2019 Slide 18
Grid Forming Inverter with 200% power boost: Standardised offering for C&I, Utilities, Oil & Gas and Mining
—PowerStoreTM MV Skid
June 14, 2019 Slide 19
PowerStore Skid with 11/ 33kV Transformer PowerStore Skid with 11/ 33kV Transformer and Solar Roof
Single Skid: 1.5 MW for 30 min or 6MW for 30min.
ABB AbilityTM e-meshTM
Product portfolio
e-meshTM Applications
SaaS applications to improve performance
e-meshTM Monitor
Cloud-enabled remote monitoring and controlling of DERs
e-meshTM SCADA
Distributed energy resources automation solution
e-meshTM Control
Intelligent and efficient power management
e-meshTM PowerStoreTM
Smart battery energy storage solution
• Monitoring and control • Bidirectional data flow from (and) or to the field • Access from anywhere anytime
• Data acquisition from DER's and substations • Supports international and local communication protocols • Interaction with TSO/DSO
• Renewable power generation grid code compliance • Network voltage control • Feeder & Load demand management
• Supports various applications such as islanding, seamless transition, black start, spinning reserve and more
• Forecast production and optimal planning • Improve productivity and economical gains• Business KPI dashboards and reports
Power Management System
Secondary Controls
Plant LevelPrimary Controls
Station LevelSCADA
Operator Controls
Fleet Level Remote Monitoring &
Controls
Energy Management System
Optimisation
—e-mesh Control™
June 14, 2019 1Slide 22
The vendor independent microgrid power management system using ABB RTU platform
Process network
Station network
Microgrid SCADA
-P Library 1
AC
DC
AC
DC
AC
DC Serial Mo
db
us R
TU
-P Library
Po
wer
Sto
re
AC
DC
Serial Mo
db
us
RTU
/ Mo
db
us
TCP
/IP/ C
AN
bu
s
Mo
db
us R
TU
BMS
Po
wer
Sto
re
AC
DC
Mo
db
us R
TU
BMS
Serial Mo
db
us
RTU
/ Mo
db
us
TCP
/IP/ C
AN
bu
s
GC
Serial Mo
db
us R
TU / M
od
bu
sTC
P/IP
/ Ha
rdw
ired
Meter
Mo
db
us TC
P/IP
/H
ard
wired
/ IEC 61850
Mo
db
us TC
P/IP
/H
ard
wired
/ IEC 61850
-E Library -E Library -G Library -F Library -N Library
1 PLC with –PControl Library
AC
DC
AC
DC
AC
DC Serial Mo
db
us R
TU
—ABB’s end to end microgrid solutions
June 14, 2019 Slide 23
Clean, affordable, reliable energy
Technology choices connected via ABB Ability™ e-mesh ™
Strategic planning partner
ModularizationSystem
integrationSoftware based
servicesPerformance
partner
Build Operate & maintainPlanHead of Business
Maintenance Engineer
Energy Manager