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Bio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical Engineering University of Colorado at Boulder [email protected] Built on work by Ray Wu, Ph.D [email protected] 1

Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

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Page 1: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Bio/Nano/Micro-Engineering Universal Flu Vaccines

Ryan Lewis, Ph.D. Dept of Mechanical Engineering

University of Colorado at Boulder [email protected]

Built on work by Ray Wu, Ph.D [email protected]

1

Page 2: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Flu Virus

HA (hemagglutin)

NA (neuraminidase)

M1 (matrix protein #1)

M2 (matrix protein #2)

NP (nucleocapsid protein) and RNA

Lipid Bi-layer

PB1, PB2, PA (RNA polymerase)

NEP

2

Page 3: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Flu Vaccine

3

Page 4: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Flu Virus

4

Page 5: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Universal Vaccine

• M2 Protein: conserved between types

• Membrane-protein polyhedral Nano-particle

5

Page 6: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Bio/Micro Engineered Universal Flu Vaccine

6

Page 7: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Manufacturing M2

M2 DNA Cloned DNA Transformed E. Coli

PCR

E.Coli with M2/MBP

M2/MBP Fraction M2+MBP

Cleave

Lots of M2, in a detergent micelle

Lab Chip. 2010 Oct 7;10(19):2519-26

PCR M2

Linking Proteins (MBP)

Transformation

M2

MBP

Amylose

incubate

http://biology200.gsu.edu/core_facility/InstrumentationRoomsNSC_Kell.html

Lyse, purify

MBP

M2

TEV

7

Page 8: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

M2 Virus-Like Particles

M. Vink et al. Journal of Structural Biology 160, 2007,295–304

Low concentration

High concentration

Diffusion

Protein/detergent

and lipid

Current method To get protein nano-particles, need: •Right protein: Lipid ratio •Right pH •Right buffer concentration •Right buffer solution •“Right dandruff”

With all correct conditions

•Week-long reaction time •(mm diffusion length)

•μL or mL sample, per test

8

Page 9: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Bio/Micro Engineered Universal Flu Vaccine

Reaction Zone

9

Page 10: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reaction--Detergent

Water Detergent

Oil

CMC

1. 2. 3.

1. 2. 3.

10

Page 11: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reaction--Lipid

Water Lipid

Oil

1. 2.

1.

3.

2. 3.

11

Page 12: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reactor Design • Flow-Rate Ratio

c∞=c0/(FRR)

5:1

win = wtot

6

20:1

win = wtot

21

c=c0/5

c=c0/20

12

Page 13: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reactor Design • Convective Diffusion

Total mass influx from diffusion

Total mass influx from convection

=

Δx

Δy

+

Mass gain on top

Mass loss on bottom

-

-

Mass gain in left

Mass loss out right

v

=0 13

Page 14: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reactor Design

• Convective Diffusion 0

– More accurate:

Need numeric solutions

14

Page 15: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

50 100 150 200 250 300 350 400 450

20

40

60

80

100020

4060

80100

0 0.5 1 1.5 2 2.5

Micro Fluid Reactor Design

• Convective Diffusion 0 • Assumptions:

– Very “spiky” initial concentration

– Infinite room to diffuse into

• Solution:

020

4060

80100

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

020

40

60

80

100

0

0.0

2

0.0

4

0.0

6

0.0

8

0.1

15

Page 16: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

50 100 150 200 250 300 350 400 450

20

40

60

80

100

Micro Fluid Reactor Design

• Convective Diffusion 0 • Assumptions:

– Very “spiky” initial concentration

– Infinite room to diffuse into

• Solution:

As x-> ∞, c=c0win/wtot

020

40

60

80

100

0

0.0

2

0.0

4

0.0

6

0.0

8

0.10

2040

6080

1000 0.5 1 1.5 2 2.5 0

2040

6080

1000

0.05

0.1

0.15

0.2

0.25

0.3

0.35

16

Page 17: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Calculation Summary

Valid everywhere Need simulation software

Good for wtot <

Good for wtot <

c=c0win/wtot=c0/FRR Good for

17

(≈500 wtot for micelles)

Page 18: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Micro Fluid Reactor Design

• What it means to be successful. – FRR tuned to force detergent monomers and lipid micelles at x->∞ – Length long enough to allow reaction

Lipid(0.78mM)

Reaction zone

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Page 19: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Sample Calculation

• What is the max FRR? What is the min FRR?

• How far down the line does the reaction zone start? (using and a mid-point FRR)

Lipid Detergent

Initial Concentration 0.78 mM 2.5 mM

CMC 0.006 mM 0.17 mM

Diffusion coefficient 3x10-8 cm2/s 7.5x10-9 cm2/s

velocity 0.02 cm/s

Total width 0.01 cm

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Page 20: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Workshop

• Do the same calculations for a detergent whose CMC is 0.05 mM.

• How does increased velocity change things?

• What would happen if the detergent had a much larger diffusion coefficient?

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Page 21: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

FRR 20 FRR 40

FRR 100

Experimental Results

MPP only observed

FRR 30 < MPP < FRR 130

No MPP –

When FRR < 30,

Detergent FC-14 above CMC.

When FRR > 130,

Lipid PC-14 below CMC.

FRR 120

FRR 60

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Page 22: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Bio/Micro Engineered Universal Flu Vaccine

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Page 24: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Removing Monomers

• Detergent monomers diffuse to walls much faster

24

50 100 150 200 250 300 350 400 450

20

40

60

80

100 0

0.05

0.1

0.15

50 100 150 200 250 300 350 400 450

20

40

60

80

1000.05

0.1

0.150.2

0.25

0.5 100.5 200.5 300.5 400.5 500.5

0.5

100.5

-5 -4 -3 -2 -1 0 1 2 3 4 5

x 10-3

0

0.005

0.01

0.015

0.02

0.025

Lipid concentration

Detergent

Micelles monomers

-5 -4 -3 -2 -1 0 1 2 3 4 5

x 10-3

0

0.005

0.01

0.015

0.02

0.025

Page 25: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Removing Monomers

25

t=y2/D x=vt y2v/Dmon > x > y2v/Dmicelle

1 cm > x > 10 cm

1cm (rxn) 1-10cm (separation)

~3.5 cm

Page 26: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Protein-Lipid Ratios

26

Nanoparticle = ƒ(protein to lipid ratio, ph, salt concentration, buffer solution…)

Page 27: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

MscL : PC-14= 3:1 (30:1)

(1.575/0.05 mg/ml)

Experiment result -- We got MscL nanoparticles

MscL : PC-14 = 29:1 (290:1) (2.03/0.006 mg/ml)

MscL : PC-14 = 59:1 (590:1)

(2.0625mg/0.003mg)

27

Page 28: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Device Microfabrication

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Page 29: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Device Microfabrication • Step 1: photolithography

Fabrication processes of Photolithography

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Page 30: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Device Microfabrication • Step 2: PDMS Soft Lithography

Fabrication processes of Softlithography

a. Oxygen plasma treatment on Glass slide

b. Oxygen plasma treatment on PDMS

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Page 31: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Future work

Improvement of microfluidic devices Expend more inputs to test multi-condition.

Nanoparticle = ƒ(protein to lipid ratio, ph, salt concentration, buffer solution…)

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Page 32: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

After Micro-Engineering

• Test M2 Membrane-Protein Nano-particle as antigen in mice.

• Use microfluidics to zero-in on conditions to generate antigen MPN’s.

• Manufacture MPN’s using dialysis in industrial-scale drums.

32

http://www.isumagazine.com/2011/09/to-conduct-animal-research-or-not/

Page 33: Micro/Bio-Engineering Universal Flu Vaccinesdosequis.colorado.edu/Courses/MicroNano/Lecture/Apr15.pdfBio/Nano/Micro-Engineering Universal Flu Vaccines Ryan Lewis, Ph.D. Dept of Mechanical

Conclusions

• Nanoparticles for a universal flu vaccine

• Diffusion-based microreactors for nanoparticles

• Physics of convection/diffusion for micro-reactor design

• Microfabrication based on reactor design

33