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8/17/2019 Microalgae for Web
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Design of a MicroalgaeBiodiesel ProductionSystem
BY: Zimu MG
Lebotsa MGMamabolo M
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Imagine if we could? Grow a fuel witout using land! Grow fuel witout "olluting te
atmos"ere! Grow a fuel witout creating
greenouse gases!
#ar$est a cro" e$ery day instead ofyearly! Grow cro"s in bot fres and sea water!
Well we can! Microalgae will do these%&ai"ei! '(()*
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Pro+ect ,b+ecti$es Design of an e-"erimental
microalgae "roduction system
Design of a $ariable control systemfor growing conditions of
microalgae. Design suitable ar$esting and
drying system for microalgae.
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/at are Microalgae? Microalgae are 012( microns in si3e! &ere are tousands s"ecies of algae
Po"ulations $ary wit climate andtem"erature 4ll contain li"id oils and! #a$e been studied as a source of
Biodiesel for more tan '( years! 4re te source of oil! gas and "lanet5s
,' 4bsorb most of te "lanet5s 6,'
A pretty good CV
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Microalgae Growt
MicroalgaeCO2
T em p er a t ur e
pH
W a t e
r
L i gh
t
A gi t a t i on
N u t r i en t s
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System Layout
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System Layout
Air flow
regulators
Control
system
The Algae
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Design 7eatures Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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Production Pond 0 4im: &o design a small
e-"erimental "ond 4 raceway "ond system was
selected! based on literaturere$iews
Design "ro"erties mainly based onagitation metod
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Pond design ' 9nsure de"t of ( cm! 7rom algae "ro"erties Pond dimensions :(( mm dee"! 2 m long! 0.'
m wide! eac cannel being (.;) m! .)2 m'surface area! o$erall ca"acity of 0
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Pond Stand 0 &o ele$ate "ond system for
"ortability and ease of wor=ing
wit te "ond system. 4""ro-imately 0((( litres! /eigt
of 0(=8
Design based on te steel %S48S0(0>'* code of "ractice
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Pond stand '
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Design 7eatures Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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Pond #eating 4im: &o be able to control te "ond
tem"erature wen necessary
es"ecially at nigt 6alculated .2 =/ "ower reuired Su""lied by =/ element @sing 0A am"s! '( olts
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Design 7eatures Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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Paddle /eel 0 &otal Power
reuired to
agitate C (.22 / Ma- S"eed C 2).<
r"m
#'( %s"eed* C (.'
ms
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Paddle /eel '
Ma- S"eed C
;
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Design 7eatures
Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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6,' Su""ly System
&wo ty"esgases 6om"ressed
air
Pure 6,' 7low rate C 01'
litermin
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Design 7eatures
Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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6ontrol System 4lgoritm
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6ontrol System Layout
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Design 7eatures
Pond wit stand Paddleweel 6ontrol system
6,' su""ly system
"# control
&em"erature control 8utrients su""ly
#ar$esting and drying system
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#ar$esting and Drying 0
#ar$esting is te separation of microalgaecells from medium of water %/aites! '((0*.
4nd as ma+or im"act in te "roduction line ofmicroalgae.
/ile drying is furter removal of water
from te harvested biomass.
4nd It "rolongs te self1life of microalgae!more es"ecially if te biomass is te Enal"roduct %Grima et al. '(('*.
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#ar$esting and Drying '
4ims: Se"arate algae from te medium
of water. ,btain si3e range of te algae
grown! Determine te mass of algae! and Dry te algae obtained from "ond.
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#ar$esting and Drying 2
Gravity ltration consists of: &ree mes trays: (.'! (.0' and (.00
mm. steel stand! buc=et! and
basin. Sun drying consists of:
6om"onents of te gra$ity Eltration.
But wit one mes tray.
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6onstruction 0
Unsafe mesh tray
Final mesh tray
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6onstruction '
Welds
Top view of the steel stand
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6om"lete Manual Gra$ity7iltration
Basin
Bucket
Steel stand with mesh
trays
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&esting 0
Algae obtained from the
0!! mm mesh tray
Water retained
after harvesting
Water from the pond
before harvesting
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&esting '
Algae at the top of the
moving water
"o agitation Algae settles
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&esting 2
Tree stalks# flies
$ried algae
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Fesults 0
00:00:00 0:!:00 0":#$:00 %:2:00 %":%2:00 00:00:00 0:!:00&'"
!
!'%
!'2
!'#
!'
!'(
!'$
!'&
p% vs Time
)ay % )ay 2
Time &hrs'
p%
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Fesults '
00:00:00 0:!:00 0":#$:00 %:2:00 %":%2:00 00:00:00 0:!:000(
%0
%(
20
2(
#0
#(0
Air and (ond Temperature vs Time
Air Temperature *on+ Temperature
Time &hrs'
Temperature °)'
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Fesults 2
0":#$ %:2 %":%2 00:00 0:! 0":#$ %:2
0
(
%0
%(
20
2(
#0
#(
,raph of pH an+ Temperature against the time of the +ay
Temperature
pH
)ay Time -hr inter.als/
pH an+ Temperature -+egC/
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6onclusion 0
"# control $ia 6,' bubbling! was
successful and sowed increase
growt in algae &em"erature control at a large
scale is not feasible
@nable to uantify biomass from"ond
4gitation is im"ortant for growt
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6onclusion '
Metod of settling te algae can beused to ar$est
4lgae grown was a mi-ed cultureand is not Elamentous
Gra$ity Eltration can also be used
to remo$e dirt. Drying not acie$ed.
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6allenges
Mainly in construction Deli$ery delays 4lgae IP 4ttaining s"eciEc s"ecies
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Fecommendations 0
Design for a s"eciEc s"ecies ty"e!and End s"ecies culture %main
callenge* 6ontinuous ar$esting as o""osed
to batc
Im"act of ow rates on te growtof microalgae &esting of microalgae in te
laboratory! for ty"e and oil content
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Fecommendations '
7or un=nown algae! te use ofsettling "ond is an ad$antage.
,ter metods of ar$esting anddrying still need to be in$estigated.
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Conceptual Algae plant
%&ai"ei! '(()*
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4c=nowledgements 0
Professor H6 Smiters Louis Lagrange Dr D 6iol=os3 4llan #ill Mbuso 6ele 4F6 Professor F Perissinotto Professor 7 Bu- Dr 7 Inambao Prof D Stretc
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4c=nowledgements '
Facel Broo=s 9li3abet &rigger Sfundo 9 8=omo Faisan 8aidoo