Microalgae for Web

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    Design of a MicroalgaeBiodiesel ProductionSystem

    BY: Zimu MG

    Lebotsa MGMamabolo M

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    Imagine if we could? Grow a fuel witout using land! Grow fuel witout "olluting te

    atmos"ere! Grow a fuel witout creating

    greenouse gases!

    #ar$est a cro" e$ery day instead ofyearly! Grow cro"s in bot fres and sea water!

    Well we can! Microalgae will do these%&ai"ei! '(()*

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    Pro+ect ,b+ecti$es Design of an e-"erimental

    microalgae "roduction system

    Design of a $ariable control systemfor growing conditions of

    microalgae.  Design suitable ar$esting and

    drying system for microalgae.

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    /at are Microalgae? Microalgae are 012( microns in si3e!  &ere are tousands s"ecies of algae

    Po"ulations $ary wit climate andtem"erature 4ll contain li"id oils and! #a$e been studied as a source of

    Biodiesel for more tan '( years! 4re te source of oil! gas and "lanet5s

    ,' 4bsorb most of te "lanet5s 6,'

     A pretty good CV 

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    Microalgae Growt

    MicroalgaeCO2

    T  em  p er   a t    ur   e

    pH

    W a t    e

    r  

    L i     gh 

     t   

    A   gi    t    a t   i    on

    N u t   r  i    en t    s 

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    System Layout

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    System Layout

     Air flow

    regulators

    Control

    system

    The Algae

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    Design 7eatures Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    Production Pond 0 4im: &o design a small

    e-"erimental "ond 4 raceway "ond system was

    selected! based on literaturere$iews

    Design "ro"erties mainly based onagitation metod

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    Pond design ' 9nsure de"t of ( cm! 7rom algae "ro"erties Pond dimensions :(( mm dee"! 2 m long! 0.'

    m wide! eac cannel being (.;) m! .)2 m'surface area! o$erall ca"acity of 0

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    Pond Stand 0 &o ele$ate "ond system for

    "ortability and ease of wor=ing

    wit te "ond system. 4""ro-imately 0((( litres! /eigt

    of 0(=8

    Design based on te steel %S48S0(0>'* code of "ractice

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    Pond stand '

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    Design 7eatures Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    Pond #eating 4im: &o be able to control te "ond

    tem"erature wen necessary

    es"ecially at nigt 6alculated .2 =/ "ower reuired Su""lied by =/ element @sing 0A am"s! '( olts

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    Design 7eatures Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    Paddle /eel 0  &otal Power

    reuired to

    agitate C (.22 / Ma- S"eed C 2).<

    r"m

    #'( %s"eed* C (.'

    ms

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    Paddle /eel '

    Ma- S"eed C

    ;

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    Design 7eatures

    Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    6,' Su""ly System

     &wo ty"esgases 6om"ressed

    air

    Pure 6,' 7low rate C 01'

    litermin

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    Design 7eatures

    Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    6ontrol System 4lgoritm

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    6ontrol System Layout

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    Design 7eatures

    Pond wit stand Paddleweel 6ontrol system

    6,' su""ly system

    "# control

     &em"erature control 8utrients su""ly

    #ar$esting and drying system

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    #ar$esting and Drying 0

    #ar$esting is te separation of microalgaecells from medium of water %/aites! '((0*.

    4nd as ma+or im"act in te "roduction line ofmicroalgae.

    /ile drying is furter removal of water 

    from te harvested biomass.

    4nd It "rolongs te self1life of microalgae!more es"ecially if te biomass is te Enal"roduct %Grima et al. '(('*.

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    #ar$esting and Drying '

    4ims: Se"arate algae from te medium

    of water. ,btain si3e range of te algae

    grown! Determine te mass of algae! and Dry te algae obtained from "ond.

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    #ar$esting and Drying 2

    Gravity ltration consists of:  &ree mes trays: (.'! (.0' and (.00

    mm. steel stand! buc=et! and

    basin. Sun drying consists of:

    6om"onents of te gra$ity Eltration.

    But wit one mes tray.

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    6onstruction 0

    Unsafe mesh tray

    Final mesh tray

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    6onstruction '

    Welds

    Top view of the steel stand

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    6om"lete Manual Gra$ity7iltration

    Basin

    Bucket

    Steel stand with mesh

    trays

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     &esting 0

    Algae obtained from the

    0!! mm mesh tray

    Water retained

    after harvesting

    Water from the pond

    before harvesting

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     &esting '

     Algae at the top of the

    moving water

    "o agitation Algae settles

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     &esting 2

    Tree stalks# flies

    $ried algae

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    Fesults 0

    00:00:00 0:!:00 0":#$:00 %:2:00 %":%2:00 00:00:00 0:!:00&'"

    !

    !'%

    !'2

    !'#

    !'

    !'(

    !'$

    !'&

    p% vs Time

    )ay % )ay 2

    Time &hrs'

    p%

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    Fesults '

    00:00:00 0:!:00 0":#$:00 %:2:00 %":%2:00 00:00:00 0:!:000(

    %0

    %(

    20

    2(

    #0

    #(0

    Air and (ond Temperature vs Time

     Air Temperature *on+ Temperature

     Time &hrs'

    Temperature &deg)'

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    Fesults 2

    0":#$ %:2 %":%2 00:00 0:! 0":#$ %:2

    0

    (

    %0

    %(

    20

    2(

    #0

    #(

    ,raph of pH an+ Temperature against the time of the +ay

    Temperature

    pH

    )ay Time -hr inter.als/

    pH an+ Temperature -+egC/

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    6onclusion 0

    "# control $ia 6,' bubbling! was

    successful and sowed increase

    growt in algae &em"erature control at a large

    scale is not feasible

    @nable to uantify biomass from"ond

    4gitation is im"ortant for growt

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    6onclusion '

    Metod of settling te algae can beused to ar$est

    4lgae grown was a mi-ed cultureand is not Elamentous

    Gra$ity Eltration can also be used

    to remo$e dirt. Drying not acie$ed.

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    6allenges

    Mainly in construction Deli$ery delays 4lgae IP 4ttaining s"eciEc s"ecies

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    Fecommendations 0

    Design for a s"eciEc s"ecies ty"e!and End s"ecies culture %main

    callenge* 6ontinuous ar$esting as o""osed

    to batc

    Im"act of ow rates on te growtof microalgae &esting of microalgae in te

    laboratory! for ty"e and oil content

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    Fecommendations '

    7or un=nown algae! te use ofsettling "ond is an ad$antage.

    ,ter metods of ar$esting anddrying still need to be in$estigated.

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    Conceptual Algae plant

    %&ai"ei! '(()*

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    4c=nowledgements 0

    Professor H6 Smiters Louis Lagrange Dr D 6iol=os3 4llan #ill Mbuso 6ele 4F6 Professor F Perissinotto Professor 7 Bu- Dr 7 Inambao Prof D Stretc

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    4c=nowledgements '

    Facel Broo=s 9li3abet &rigger Sfundo 9 8=omo Faisan 8aidoo