MICRO-SCREEN Systems - Leading Distributor of Electronic

55Banner Engineering Corp. • Minneapolis, U.S.A. • www.bannerengineering.com • Tel: 763.544.3164

MICRO-SCREEN® Systems

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MICRO-SCREEN® SystemsSystem Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Selection of Components . . . . . . . . . . . . . . . . . . . . . . . 57

Emitters & Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Controller Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Metal Box ControllersUSCD-1T2/2T2 with Trip Output & 2 FSDs. . . . . . . . . . . . 62USCD-2T3 with Trip Output, 2 FSDs & Auxiliary . . . . . . . 62USCD-2T3E with Trip Output, 2 FSDs, EDM & Auxiliary. . . 62USCT-2T2 with Trip Output & 2 FSDs . . . . . . . . . . . . . . . 62USCC-1L2M/2L2M with Muting Function & 2 FSDs. . . . . . 66USCC-2L3M with Muting Function, 2 FSDs & Auxiliary . . . 66

DIN Module Controllers USDINT-1T2/2T2 with Trip Output & 2 FSDs . . . . . . . . . . 70USDINT-1L2/2L2 with Latch Output & 2 FSDs . . . . . . . . . 70USDINT-1T4/2T4 with Trip Output & 4 FSDs . . . . . . . . . . 70USDINT-1L4/2L4 with Latch Output & 4 FSDs . . . . . . . . . 70USDINT-1T2E with Trip Output, EDM & 2 FSDs . . . . . . . . 70

DIN Module Controllers with DeviceNet™

USDINT-1T2D/2T2D with Trip Output & 2 FSDs . . . . . . . . 74USDINT-1L2D/2L2D with Latch Output & 2 FSDs . . . . . . . 74USDINT-1T4D/2T4D with Trip Output & 4 FSDs . . . . . . . . 74USDINT-1L4D/2L4D with Latch Output & 4 FSDs . . . . . . . 74

Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

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56 Banner Engineering Corp. • Minneapolis, U.S.A. • www.bannerengineering.com • Tel: 763.544.3164

MICRO-SCREEN® Systems – System Overview

SYSTEM FEATURES

• Tough and ultra-compact light screens designed for use onproduction machinery where space is limited

• Each system includes an emitter, a receiver, a controller, andinterconnecting cables

• 15 light screen heights from 102 mm to 1.8 m (4" to 6')• Emitter/receiver pairs are available with the choice of two

resolutions:- Standard series: 19.1 mm (0.75") resolution*- V-series: 31.8 mm (1.25") resolution*

• All controllers feature floating blanking, E-stop input andselectable auto power-up; other features (depending onmodel) include:

- DeviceNet monitoring- Trip or latch outputs- Fixed-beam blanking- Muting- Two or four FSD output contacts- External Device Monitoring (EDM)

• All components are FMEA tested to ensure control reliability• System design meets applicable requirements of CE, UL,

and CSA* Resolution assumes no blanking in use

ADDITIONAL EMITTER/RECEIVER FEATURES

• Only 25 x 32 mm (1 x 11/4") in cross section

• 9 m (30') range for array lengths up to 1.2 m(48"); 6 m (20') range for array lengths from1.4 m (56") to 1.8 m (72")

• Rugged IP65 (NEMA 4) rated extrudedaluminum housing

• Status indicators on three sides of thehousing:

- Power on- Blanking on- Emitter/receiver alignment- Sensing area clear or blocked- System lockout

• Choose integral 7.6 m (25') cable or euro-style quick disconnect models

• Swivel brackets and hardware included

• Highly immune to EMI, RFI, ambient light,weld flash, and strobe light

EMITTER/RECEIVER OPTIONS AND

ACCESSORIES

• Cable, quick-disconnect, and pigtail quick-disconnect options available (p. 78)

• Electro-static discharge-resistanthousings (p. 78)

• Lens shields (p. 81)

• Corner mirrors and stands (p. 80)

• Custom mounting brackets (p. 82)MIC

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ADDITIONAL CONTROLLER FEATURES

• Two controller styles:

- IP 64 (NEMA 13) lockable metal box- Polycarbonate DIN rail

mount module

• Diverse-redundantmicroprocessors andadvanced systemdiagnostics

• Field-replaceable outputsafety relays

• Models for 115/230V acor 24V dc operation

• Emergency stop switch input

• System status and diagnostic indicators

• DIN style controllers have plug-in wiring blocks

CONTROLLER OPTIONS

• DIN style models with DeviceNet™

compatibility (p. 74) make non-safetymonitoring information available to a

DeviceNet fieldbus network

• Custom designs and modifications arewelcome (see pp. 79)

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MICRO-SCREEN® Systems – Component Selection

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MICRO-SCREEN® System Component Selection

MICRO-SCREEN Emitters and ReceiversEmitters and receivers are available:

• In 15 defined area heights from 102 mm (4") to 1829 mm (72")

• With yellow polyester painted finish

• Electro-static discharge-resistant models also available (nickel-plated finish)

• With minimum object detection size (assuming no blanking in use) of:- 19.1 mm (0.75") for standard series

- 31.8 mm (1.25") for V-series

See pages 58 and 59 for model numbers

MICRO-SCREEN ControllersControllers are available housed in either a metal box or a

DIN-style module. Other features to select include:

• Supply voltage: 115V ac, 230V ac, or 24V dc• Output type: trip or latch• Blanking: fixed or floating• Muting input• E-stop input• Customized options available (see page 79 for specials)

See page 61 for model numbers

MICRO-SCREEN CablesQuick-disconnect cables are required if emitter and receiver with

quick-disconnect connectors are selected. Cables are available inthree lengths: 5 m (15'), 7.6 m (25') and 15 m (50').

Emitters and receivers are also available with integral 7.6 m (25') cable.

See page 78 for models.

MICRO-SCREEN System AccessoriesMICRO-SCREEN System accessories include:

• Lens shields

• Corner mirrors and stands

• Special purpose brackets

A MICRO-SCREEN System is comprised of the following components:• An emitter/receiver pair,• A controller,• Two cables for connecting the emitter and the receiver to the controller.

MICRO-SCREEN System KitsMICRO-SCREEN controllers are availablefor purchase kitted together with choiceof emitter and receiver (of equal length

and beam spacing) and cables.See individual controllerdescriptions for kit ordering

information.

Emitter

Receiver

Controller

MountingBrackets

(suppliedwith sensor)

Integral orQuick-

DisconnectCables (2)

Defined Area

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MICRO-SCREEN® Systems – Emitters and Receivers

• Compact design blends well with existing machinery

• Light screens available in 12 heights: from 102 mm (4") to 1219 mm (48")

• Bright, safety-yellow housings

• Each sensor includes swivel brackets for ease of alignment

• Use with MSM Series corner mirrors and stands (see page 80) for guardinga multi-sided application

• Sensors available with an integral 7.6 m (25') cable (page 78) or with aquick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-style quick-disconnect cable is an option (see note, below, and page 78)

• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.

MICRO-SCREEN® Standard Series Emitters & ReceiversRange to 9 m (30') • 19 mm (0.75") minimum object sensitivity

Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 78, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE1624YP2.

*For example, USE424Y, where “E” is emitter, USR424Y, where “R” is receiver.

DefinedArea

1219 mm (48")

406 mm (16")USE1624YIUSR1624YI

203 mm (8")

With 7.6 m (25')Integral Cable

USE824YIUSR824YI

USE4824YIUSR4824YI







1016 mm (40")USE4024YIUSR4024YI

1118 mm (44")USE4424YIUSR4424YI


Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.

Minimum Object Sensitivity 19.1 mm (0.75") with no floating blanking in use31.8 mm (1.25") with one-beam floating blanking ON44.5 mm (1.75") with two-beam floating blanking ON

Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)

Ambient Light Immunity >10,000 lux at 5° angle of incidence

Emitter Elements Infrared LEDs; 880 nm peak emission

Emitter and ReceiverEnclosure

Size: See dimensions on page 60.Material: Aluminum extrusion with yellow

polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.

Rating: IP65; NEMA 4, 13

Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9

Emitter/Receiver Separation(Min/max range)

150 mm (6") to 9 m (30')

USE1624YUSR1624Y

With Integral QD Cable Fitting

USE824YUSR824Y

USE4824YUSR4824Y

USE1224YUSR1224Y

USE424YUSR424Y

USE3224YUSR3224Y

USE2424YUSR2424YUSE2824YUSR2824Y

USE2024YUSR2024Y

USE4024YUSR4024YUSE4424YUSR4424Y

USE3624YUSR3624Y

MICRO-SCREEN Standard Sensor Models* MICRO-SCREEN Standard Sensor Specifications

Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.

Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)

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• Compact design blends well with existing machinery

• Light screens available in 7 heights: from 610 mm (24") to 1829 mm (72")

• Bright, safety-yellow housings

• Each sensor includes swivel brackets for ease of alignment

• Use with MSM or SSM Series corner mirrors and stands (see page 80) forguarding a multi-sided application

• Sensors available with an integral 7.6 m (25') cable (page 78) or with aquick-disconnect (QD) cable fitting; a 300 mm (12") pigtail euro-stylequick-disconnect cable is an option (see note, below, and page 78)

• Nickel-plated emitters and receivers used for ESD safe applications areavailable. Replace “Y” with “N” in the model number.

Range to 9 m (30') • 31.8 mm (1.25") minimum object sensitivity

Pigtail Quick-Disconnect OptionAny emitter or receiver may be ordered with a 300 mm (12") cable pigtail terminated in the 5-pin euro-style quick-disconnect connector. The same mating quick-disconnect cables, as listed on page 78, are used (ordered separately or included in kit). To specify the pigtail QD option, add suffix “P2” to the model number ofthe emitter or receiver, for example: USE2412YP2.

*For example, USE2412Y, where “E” is emitter, USR2412Y, where “R” is receiver.

MICRO-SCREEN V-Series Sensor Specifications

Application Notes Use only Banner cables, which use a “twisted pair” fornoise immunity on RS 485 data communication lines.Use of other cables can result in “nuisance” lockouts.

Minimum Object Sensitivity 31.8 mm (1.25") with no floating blanking in use57.5 mm (2.25") with one-beam floating blanking ON82.6 mm (3.25") with two-beam floating blanking ON

Response Time < 38 ms (< 48 ms with muting option, seecontroller specifications)

Ambient Light Immunity >10,000 lux at 5° angle of incidence

Status Indicators Emitter: Green LED for power ON Receiver: Red, yellow and green status indicatorswith same function as those on control box (seeindividual Control Box Specifications). Yellow LEDalso indicates alignment.

Emitter Elements Infrared LEDs; 880 nm peak emission

Emitter and ReceiverEnclosure

Size: See dimensions on next page.Material: Aluminum extrusion with yellow

polyester painted or nickel plated finish;acrylic lens cover. Mounting hardwaresupplied.

Rating: IP65; NEMA 4, 13

Emitter/Receiver Separation(Min/max range)

24 to 48" (610 to 1219 mm): 150 mm (6") to 9 m (30')56 to 72" (1422 to 1829 mm): 150 mm (6") to 6 m (20')

DefinedArea

1219 mm (48")

1829 mm (72")USE7212YIUSR7212YI

USE7212YUSR7212Y

1422 mm (56")USE5612YIUSR5612YI

USE5612YUSR5612Y

With 7.6 m (25')Integral Cable

With Integral QD Cable Fitting

1626 mm (64")

USE4812YIUSR4812YI

USE6412YIUSR6412YI

USE6412YUSR6412Y


USE3212YUSR3212Y


USE2412YUSR2412Y

USE4812YUSR4812Y

1016 mm (40")USE4012YIUSR4012YI

USE4012YUSR4012Y

MICRO-SCREEN V-Series Sensor Models*

Optical Performance This system meets the ±2.5° requirements ofIEC 61496-2, section 5.2.9

MICRO-SCREEN® V-Series Emitters & Receivers

Operating Conditions Temperature: 0° to +50ºC (+32° to 122ºF)Relative humidity: 95% maximum (non-condensing)

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StandardModels

Housing Length

USE824USR824

Distance Between Bracket Holes

239 mm (9.4") 273 mm (10.7") 209 mm (8.2" )

Defined Area

203 mm (8")

USE1224USR1224 340 mm (13.4")

L1

374 mm (14.7")

L2

311 mm (12.2")

L3

305 mm (12")

Y

USE1624USR1624 442 mm (17.4") 476 mm (18.7") 412 mm (16.2") 406 mm (16")

USE2024USR2024 544 mm (21.4") 578 mm (22.7") 514 mm (20.2") 508 mm (20")

USE424USR424 137 mm (5.4")

USE2424USR2424

171 mm (6.7")

645 mm (25.4")

108 mm (4.2")

679 mm (26.7")

102 mm (4")

616 mm (24.2") 610 mm (24")

USE2824USR2824 747 mm (29.4") 781 mm (30.7") 717 mm (28.2") 711 mm (28")

USE3224USR3224 848 mm (33.4") 882 mm (34.7") 819 mm (32.2") 813 mm (32")

USE3624USR3624 950 mm (37.4") 984 mm (38.7") 920 mm (36.2") 914 mm (36")

USE4024USR4024 1052 mm (41.4") 1086 mm (42.7") 1022 mm (40.2") 1016 mm (40")

USE4424USR4424 1153 mm (45.4") 1187 mm (46.7") 1124 mm (44.2") 1118 mm (44")

USE4824USR4824 1255 mm (49.4") 1289 mm (50.7") 1225 mm (48.2") 1219 mm (48")

Slots have Clearance forM3 Screws (supplied) andAllow for ±30º Rotation

10.7 mm(0.41")12.7 mm

(0.50")

Material: Cold Rolled SteelFinish: Black, Zink Plated, Chromate Dip

15.7 mm(0.63")23.2 mm

(0.92")

26.7 mm(1.05")

27.2 mm(1.07")

ø15.2 mm(0.60")

2x R 6.4 mm(0.25")

2x ø4.8 mm(0.19")

14.0 mm(0.54")

15.7 mm(0.63") 31.87 mm

(1.25")20.0 mm(0.79")

7.1 mm(0.28")

5.8 mm(0.23")

42.4 mm(1.67")

2.3 mm(0.09")

Min. Radius

Y

27.9 mm(1.10")

17.0 mm(0.67")

L1

L2

L3

25.4 mm(1.00")

31.8 mm(1.25")

R13 mm (0.5")Minimum Bend

ø8.1 mm(0.32") max.

MICRO-SCREEN Mounting Hardware(supplied with each emitter and receiver)

USMB-1MICRO-SCREEN Brackets (supplied with each emitter and receiver)

With Mounting Brackets Flanges “In”

With Mounting Brackets Flanges “Out”MICRO-SCREEN Emitter and Receiver Dimensions

* Two supplied with 40" to 72" emitters and receivers and one supplied with 28" to 36" emitters and receivers.

1458 mm (57.4") 1491 mm (58.7") 1427 mm (56.2") 1422 mm (56")

1661 mm (65.4") 1694 mm (66.7") 1631 mm (64.2") 1626 mm (64")

1864 mm (73.4") 1897 mm (74.7") 1834 mm (72.2") 1829 mm (72")

V-SeriesModels

USE5612USR5612

USE2412USR2412

USE6412USR6412

USE3212USR3212

USE4012USR4012

USE7212USR7212

USE4812USR4812

70 mm (2.75")Minimum


70 mm (2.75")Minimum


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MICRO-SCREEN® Systems – Controller Model Selection Charts

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FixedBlanking

SupplyVoltage

Output Type

FloatingBlanking

MutingFunction

Speci-fications

No115/230V ac

Trip 1- or 2-beam No p. 63

Models

USCD-1T2

MICRO-SCREEN® Controller Selection

USCD-2T3

USCC-2L2M Yes

No

115/230V acor

24V dcLatch 1- or 2-beam Yes p. 66

USCC-1L2M

Certifications

FixedBlanking

SupplyVoltage

Output Type

MutingFunction

Speci-fications

USDINT-1T2

Models

USDINT-2T2

USDINT-1T2D

USDINT-2T2D

USDINT-1L2

USDINT-2L2

USDINT-1L2D

USDINT-2L2D

Certifications

USDINT-1T4

USDINT-2T4

USDINT-1L4

USDINT-2L4

USDINT-1T4D

USDINT-2T4D

USDINT-1L4D

USDINT-2L4D

2 N.O.

FSDContacts

2 N.O.

2 N.O.

2 N.O.

FSDContacts

2 N.O.

2 N.O.

4 N.O.

4 N.O.

4 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

2 N.O.

4 N.O.

No

Yes

No

Yes

FloatingBlanking

Yes

No

24V dcLatchplus

DeviceNet™

1- or 2-beam No p. 75

p. 75No

No

Yes

1- or 2-beam

Tripplus

DeviceNet™

24V dc

24V dc Latch 1- or 2-beam No p. 71

p. 71No1- or 2-beamTrip24V dc

R

PresenceSensingDevice

R


R

PresenceSensingDevice R

R

R

R

IEC 61496-1 & 2, TYPE 4IEC 61496-1 & 2, TYPE 4

IEC 61496-1 & 2, TYPE 4

IEC 61496-1 & 2, TYPE 4

R


IEC 61496-1 & 2, TYPE 4

R


IEC 61496-1 & 2, TYPE 4

No

Yes

No

Yes

No

Yes

No

Yes

Yes

Yes

USCD-2T2

USCT-2T2

USCD-2T3E*

Yes

Yes

2 N.O.

2 N.0./1 N.C. Aux

2 N.O.

USCC-2L3M 2 N.0./1 N.C. Aux

2 N.O.

* Adds external device monitoring input; approvals in process.

NoUSDINT-1T2E* 2 N.O.

24V dc

MICRO-SCREEN DIN Module Controller Selection Chart

115/230V ac

USCD-2T3 2 N.0./1 N.C. Aux115/230V ac

115/230V ac

Yes

Pending: USCT-2T2

Pending: USCD-2T3E

Except: USDINT-IT2E

Except: USCC-2L3MOther approvals inprocess. ContactFactory.

R


MICRO-SCREEN Metal Box Controller Selection Chart

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MICRO-SCREEN® Systems – Metal Box Controllers

MICRO-SCREEN® Metal Box Controllers• Selectable one- and two-beam floating blanking allows objects (usually workpiece material)

to move through the defined area at any point without tripping the final switching devices

• Selectable auto power-up mode for applications where a key reset is difficult to perform

• Two-digit display provides diagnostic information and indicates number of channels blocked

• Welded steel box enclosure with tough, black polyester powder paint finish; rated NEMA 13,IEC IP64

• Includes input for Emergency Stop function

Models

USCD-2T2

USCD-1T2

SupplyVoltage

USCD-2T3E*

FixedBlanking

Yes

Yes

No

Output Type

FloatingBlanking

No. of FSD Output Contacts

2 N.O./4 amps

2 N.O. & 1 N.C. Aux/6 amps

2 N.O./4 amps

USCD-2T3 Yes 2 N.O. & 1 N.C. Aux/ 6 amps

* USCD-2T3E adds external device monitoring input.

Trip 1- or 2-beam

115/230V ac

USCT-2T2 Yes 2 N.O./4 amps24V dc

115/230V ac

115/230V ac

115/230V ac

MICRO-SCREEN Metal Box Controllers

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FMEA Tested Per requirements IEC 61496-1 (type 4)

Response Time Light Screen: Less than 38 ms (all lengths)E-Stop: Less than 15 ms

Enclosure Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating NEMA 13; IEC IP64

Certifications

Fuse Rating 115V ac: 1 amp, 250V ac, 230V ac: 0.5 amp, 250V or 24V dc: 2 amp, 250V

MICRO-SCREEN Metal Box Controller Specifications

Status Indicators(on control box and receiver)

Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked.

Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAuto Power-up On-Off switches

Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and EN 418, Safetycategory 4 per EN 954-1.Simultaneity requirement < 100 ms

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10VA maximum, resistive load)

Output Configuration(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load). USCD-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCD-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;

SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 252.

Operating Conditions Temperature: 0° to +50°C (+32° to 122°F)Relative humidity: 95% maximum (non-condensing)

System Power Requirements 115/230V ac ±15% (50/60 Hz), @ 55VA 24V dc ±15%, @ 1.5 Amp. max.

Application Notes Use of fixed blanking requires sensors with 16 or more light beams. Up to 12 beams or 30% of thetotal number of beams in the array may be blanked, whichever is less. Call factory for applicationsassistance if a greater number of blanked beams is required.

Connections See page 253 for general hookup information.

R


Pending: USCT-2T2R

Pending: USCD-2T3EIEC 61496-1 & 2, TYPE 4

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BANNER ENGINEERING CORPORATION

222.3 mm(8.75")

7.9 mm(.31") (4)

152.4 mm (2)(6.00")

101.6 mm (2)(4.00")

210 mm(8.3")

244 mm(9.6")

210 mm(8.3")

84 mm(3.3")

DiagnosticDisplay

Status Indicators

Power Supply Model No.

Power On

Fuse:

Supply Input:

NL

FSD1

a

b

FSD2

a

b

AUXNON-SAFETYCONTACT

TEST 1TEST 2

Key 1

Key 2

+12VDC

DRAIN

COM

T / R

T / R

SSD1

a

b

E-STOPConnections

Relay Module

115/230V Switch(AC Models only)

Fuse

TB1Power InputConnections

TB1OutputConnections

TB4Auxiliary Monitor

Connection

TB2Remote InputConnections

Controller

TB3Emitter and Receiver

Connections

MICRO-SCREEN Metal Box Controller Dimensions

MICRO-SCREEN Metal Box Controller Internal Features

Note: TB3 Emitter/Receiver Color CodesBrown = +12V dc

Blue = COMWhite = T/RBlack = T/R

Uninsulated = Drain

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MICRO-SCREEN Metal Box Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit

Light Screen Height(in inches)

Quick-Disconnect Cables*:C4 = 2 x 15'C5 = 2 x 25'C6 = 1 x 15' plus 1 x 25'Blank = Integral 25' cables

Sensor Finish:Y = Yellow polyester paintN = Nickel plated

Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P2 = Pigtail QD connector

US K 2 D 24

Options:E = With External Device Monitoring

Blank = Without

E C5 Y P212

Beams per foot:24 = Standard series12 = V-Series

3

Number of Outputs:Blank = 2 N.O. FSDs3 = 2 N.O. FSDs and 1 N.C. Aux.

Example:

Fixed-Beam Blanking:Blank = Without

2 = With

Supply Voltage: D = 115/230V ac

T = 24V ac

*NOTE: Other cable length combinations are possible. Contact factory.

MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables. See page242 for a complete listing of possible kit models.

The resultant model number in this example is: USK2DE24123C5YP2, which includes the followingcomponents:

• Metal box controller model USCD-2T3E: with fixed blanking, EDM and 2 N.O. FSDs & 1 N.C. Aux.

• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area, 31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector

• Two cables model QDU-525C: 8 m (25') long

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MICRO-SCREEN® Metal Box Controllers with Muting Function

• Powered by 115//230V ac or 24V dc• Choose from three models:

- USCC-1L2M without fixed blanking and 2 N.O. FSDs- USCC-2L2M with fixed blanking and 2 N.O. FSDs- USCC-2L3M with fixed blanking and 2 N.O. FSDs & 1 N.C. Aux.

• Easily configured one- or two-beam floating blanking• Full-featured Muting function including:

- Input from two or four Muting Devices- Selectable monitored Mute Lamp output (see SSA-ML-W, page 39)- Selectable Backdoor Timer- Override inputs- Selectable directional muting capability

• Emergency stop input• Selectable External Device Monitoring (EDM)• Forced-guided redundant output relays• Welded steel box enclosure with tough, black polyester paint finish

MICRO-SCREEN Muting Metal Box Controller Specifications

System Power Requirements 115V ac (50/60Hz) ± 15% @ 500 mA (50 VA),230V ac (50/60Hz) ± 15% @ 250 mA (50 VA), or24V dc ±15%, 10% maximum ripple, @ 2.5 A (60 W)

Fuse Rating 115V ac: 1.0 A @ 250V ac (supplied)230V ac: 500 mA @ 250V ac24V dc: Internal resettable

Response Time Light Screen: Less than 48 milliseconds (all lengths)E-Stop: Less than 15 milliseconds

Status LED Indicators Light Screen Indicators (left column of LEDs):

Solid LED Flashing LEDRed BLOCKED LOCKOUTGreen CLEAR BLANKING ONYellow RESET Double Flash = Waiting for Light Screen Key Reset at Power-up

Single Flash = ALIGNMENT. Flash rate increases with the number ofsensing beams “made”, solid yellow when aligned anddefined area clear

System Indicators (right column of LEDs):

Solid LED Flashing LEDRed OVERRIDE LOCKOUTGreen OUTPUT ON (Not Applicable)

(FSD1 & FSD2closed)

Yellow RESET Double Flash = Waiting for System Key Reset at Power-up(System) Single Flash = Waiting for System Key Reset at latched condition (manual

reset of system after blockage has been removed)

Diagnostic Displays Light Screen Diagnostic Display (left window) is a two-digit numeric display that indicates the causeof light screen lockout conditions and total number of beams blocked.

System Diagnostic Display (right window) is a two-digit numeric display that indicates the cause ofsystem lockout conditions and the amount of time, in seconds, remaining for the backdoor timer.

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MICRO-SCREEN Muting Metal Box Controller Specifications (cont’d)

Light Screen and System Aux. Monitor Relay Outputs Reed relay; 125V ac/dc max at 500 mA max. (10VA maximum, resistive load)

Mute Lamp Output A monitored or non-monitored (selectable) sinking output. If monitoring has been selected, thecurrent draw must be within 10 mA to 360 mA.Maximum Switching Voltage: 30V dcMaximum Switching Current: 360 mAMinimum Switching Current: 10 mASaturation Voltage: ≤1.5V dc

Output Configuration(FSD1, FSD2, SSD)

Forced-guided contact relay (resistive load). USCC-..2: FSD1 & 2, SSD = 250V ac max., 4 amp maxUSCC-..3: FSD1 & 2, CNC = 250V ac max., 6 amp max;

SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 252.

Certifications

Auxiliary DC Supply Output 24V dc ± 25%, 500 mA max


FMEA Tested Per requirements of IEC61496-1 (type 4)

Enclosure

Controls and Adjustments • Light Screen Key Reset after power-up and light screen lockouts• Selection switches to enable floating blanking• Program switches to enable fixed blanking (USCC-2L2M and USCC-2L3M only)• Light Screen and System Auto Power-up selection switches• System Key Reset after power-up, system lockouts, and latched conditions• Selection switches for Monitored or Non-Monitored Muting indicator• Selection switches for One-Way or Two-Way (directional/non-directional) Muting• Selection switches for One-Channel, Two-Channel Monitoring or no monitoring (EDM)• Selection switches for Backdoor Timer settings and Mute-on-Power-Up

Size: See dimensions on next page.Material: Welded steel box with black polyester powder paint finish.Rating: NEMA 13; IEC IP64

Light Screen and System Reset Inputs

Terminals must be closed for a minimum of 0.5 seconds in order to guarantee a reset. The switchingdevice must be capable of switching 15-50V dc at 20-100 mA.

External Device Monitoring(EDM) Input(s)

Two pairs of terminals are provided to monitor the state of external devices that are being controlledby the FSD outputs. The device must be capable of switching 15-50V dc at 20-100 mA.

Mute Enable Input Terminals must be closed in order to start a mute; opening this input after mute has begun has noeffect. The switching device must be capable of switching 15-50V dc at 20-100mA.

Override Inputs The two-channel inputs must be closed within 3 seconds of each other (simultaneity requirement)and held closed during the 10-second Override. To initiate a subsequent Override, open bothchannels, wait 3 seconds, and then re-close both channels (within 3 seconds). The switching devicesmust be capable of switching 15-50V dc at 20-100 mA.

Muting Device Input The muting devices work in pairs (M1 and M2, M3 and M4) and are required to be “closed” within 3seconds of each other (simultaneity requirement) to initiate a mute (assuming all other conditions aremet). Each muting device must be capable of switching 15-50V dc at 20-100 mA.

Emergency Stop Switch Input The Emergency Stop actuator must offer two normally closed contacts and be capable of switching50 mA @ 30V dc. Total resistance, including wiring and all switches, must not exceed 30Ω for properoperation. Functional stop category 0 per NFPA 79 and EN 418, Safety Category 4 per EN 954-1.Simultaneity requirement < 100 ms


Connections See page 254 for general hookup information.

R


Pending: USCC-2L3MOther approvals in process. Contact Factory.

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273.0 mm(10.75")

25.4 mm(1.00")

12 x ø7.5 mm (0.30")

25.4 mm(1.00")

25.4 mm(1.00")

25.4 mm(1.00") 101.4 mm

(4.00")

260.0 mm(10.24")

85.0 mm(3.35")

295.0 mm(11.62")

BANNER ENGINEERING CORPORATION9714 10th Ave. No.• Minneapolis, MN 55441 •612-544-3164

MODEL NO. USCC-1L2M MICRO-SCREEN® Control Box

LIGHTSCREENDIAGNOSTICDISPLAY

LIGHT SCREEN INDICATORS

STEADY: FLASHING:

BLOCKED LOCKOUTCLEAR BLANKINGRESET ALIGNMENT

SYSTEM INDICATORS

SYSTEMDIAGNOSTICDISPLAY

STEADY: FLASHING:

OVERRIDE LOCKOUTOUTPUT ONRESET WAITING FOR RESET

RATED SUPPLY VOLTAGERATED SUPPLY CURRENTFUSE RATINGRESPONSE TIME (See Manual)ENCLOSURE RATINGTEMPERATURE RATINGFSD1, FSD2, SSD RATINGAUX CONTACTS RATINGBLANKING SETUPPERIODIC CHECK PROCEDUREE-STOP RESPONSE TIME

115V ac, 50/60Hz500 mA ac MAX.1.0 A ac, 250V ac48 msUL / CSA TYPE 13, IP640 - 50 C (32 - 122 F)230V ac, 4A Resistive10 VA, 125V ac/dc, 500 mASee Instruction ManualSee Instruction Manual25 ms

230V ac, 50/60Hz250 mA ac MAX.500 mA ac, 250V ac

24V dc2.5 A dc MAX.Internal Resetable

RUN

LIGHTSCREENRESET

SYSTEMRESET

RUN

For use with USE/R... Series Emitters/Receivers and QDU-5..C cables

Electrical shock hazard exists when Control Box door is open. Use extreme caution. Access to the Control Box interior to be byqualified service personnel only (see instruction manual).Always disconnect all power from the MICRO-SCREEN System and from the machine before making wire connections or before replacing any components.

WARNING

a

2a2b

1a1b

b

abTESTa

ab

3a 1a3b 1b

4a 2a4b 2b

1a 2a1b 2b

– –+ +

LIGHT SCREEN AUX

MUTING DEVICES

OVERRIDE

a

ab

b

MUTE LAMP

MUTE ENABLEMUTE a SYSTEM RESET b

24V dcCOM

abSYSTEM AUX

b+12V dc

COMT / RT / R

DRAIN

LIGHT SCREEN RESET

LIGHTSCREEN

CONNECTIONS

SSD

TB1

TB3

TB7

TB4

TB5

TB6

TB2

TB9

TB8

Relay Pack

SystemController

BoardMonitoring

LightScreen

ControllerBoard

ab

FSD 2

ab

FSD 1

115V acTB11

230V acTB10

LN

Power Select

Fuse

MICRO-SCREEN Muting Metal Box Controller Dimensions

MICRO-SCREEN Muting Metal Box Controller Internal Features



Uninsulated = Drain

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MICRO-SCREEN Muting Metal Box Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit



Output Type:Blank = Trip L = Latch



US K 2 C 24 C5 Y P212MExample:


2 = With

Supply Voltage: C = 115/230V ac

or 24V dc

Muting Function

Beams per foot:24 = Standard series12 = V-Series *NOTE: Other cable length

combinations are possible. Contact factory.

Blank = 2 N.O. FSDs3 = 2 N.O. FSDs & 1 N.C. Aux.

L

MICRO-SCREEN systems may be purchased as a kit which contains a controller, an emitter and receiver ofequal length and beam spacing, standard mounting brackets, and a pair of interconnecting cables.

The resultant model number in this example is: USK2CM2412LC5YP2, which includes the followingcomponents:

• Metal box controller model USCC-2L2M: with fixed blanking



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MICRO-SCREEN® Systems – DIN Module Controllers

MICRO-SCREEN® DIN Module Controllers• Features floating blanking (one- or two-beam), which is easily configured inside the control

module

• Selectable auto power-up mode for applications where a key reset is difficult to perform

• Gray polycarbonate housing designed to bolt directly to enclosure backplate or mount ontostandard 35 mm DIN rail

• Two-digit display provides diagnostic information and indicates number of channels blocked

• Includes input for Emergency Stop function

• Choose models with either trip or latching outputs

• Select models with either two or four FSD output contacts

• Removable plug-in wiring blocks

Models

USDINT-1T2E*

USDINT-1T4

USDINT-2T4

USDINT-1T2

SupplyVoltage

USDINT-1L4

USDINT-2L4

USDINT-2L2

USDINT-1L2

No

No

FixedBlanking

Yes

Yes

No

Yes

No

No

Output Type

FloatingBlanking

4 N.0.

4 N.0.


4 N.0.

4 N.0.

2 N.O.

2 N.O.

2 N.O.

2 N.O.

USDINT-2T2 Yes 2 N.O.

* USDINT-1T2E adds external device monitoring input.

Latch

Trip

Latch

Trip

1- or 2-beam24V dc

MICRO-SCREEN DIN Module Controllers

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MICRO-SCREEN DIN Module Controllers Specifications

FMEA Tested Per requirements IEC 61496-1 (Type 4)

Enclosure Size: See dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, (IP 20)

Certifications

Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

System Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps max.

Status Indicators(on control box and receiver) Red = BLOCKED Flashing red = LOCKOUT

Green = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = Waiting for Power-up Key ResetSingle-flashing yellow = ALIGNMENT. Flash rate increases with the number of sensing beams“made”, solid yellow when aligned and defined area is clear.

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments Keyed Reset of system lockout conditionsFloating Blanking selection switches and Fixed Blanking programming switchesAuto Power-up On-Off switches

Emergency Stop Switch Input Emergency Stop actuator must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and EN 418, Safetycategory 4 per EN 954-1.Simultaneity requirement < 100 ms

AUX Non-safety Output Contact Reed relay; 125V ac or dc max., 500 mA max. (10VA maximum, resistive load)

Output Configuration(FSD1, FSD2, and SSD)

Forced-guided contact relay (resistive load). FSD1 & 2, SSD = 250V ac max., 4 amp max.Mechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 252.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.




Connections See pages 255 to 257 for general hookup information.

IEC 61496-1 &2, Type 4

R


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81.0 mm(3.19")

107.0 mm(4.21")

97.0 mm(3.82")

5.0 mm(0.20")

5.5 mm(0.22")

Slot for Screws (2)M3.5 x 0.6 mm

70.0 mm(2.76")

4.5 mm(0.18")

6.5 mm(0.26")

Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)

(NOTE: #6 hardware can be substitutedfor the metric hardware)

Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs

81 mm(3.19")

115.0 mm(4.53")

4 FSD Outpt Models only:

128 mm(5.0")

MODEL NO. USDINT-xT2 or -xL2WARNING

operation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN

21 22

AUX/ALARM

NON-SAFETYOUTPUTCONTACT

MACHINE CONTROLOUTPUT CONTACTS

EMITTER AND RECEIVERCABLES

a b

24 25

SSDa b

DRAINT/RT/RKEY 2KEY 1TEST 2TEST 1 COM+12Vdc

27 28

FSD2a b

30 31

FSD1a b a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

Diagnostic Chart on Reverse Side

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RCR

LISTEDPresenceSensingDevice10Y8

0466

NOTE: Controllermodel USDINT-1T2E uses

terminals 7 and 8 forexternal device monitoring input.

MICRO-SCREEN DIN Module Controller Dimensions

Hookup and Features for USDINT-..T2 & USDINT-..L2 Models

WARNINGoperation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTION

MICRO-SCREEN


21 22

AUX/ALARM




a b

24 25

SSDa b


27 28

FSD2a b

30 31

FSD1a b a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

41 454442

FSD2c d

FSD1c d

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

MODEL NO. USDINT-xT4 or -xL4 Clear

Blocked or Latched

RCR


0466

Hookup and Features for USDINT-..T4 & USDINT-..L4 Models

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.



Uninsulated = Drain

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MICRO-SCREEN DIN Module Controller Kits Model Numbering Scheme

MICRO-SCREEN

Kit with DIN-style controller



Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs


Output Type:Blank = TripL = Latch


US DK T 12 C5 Y P2

Beams per foot24 = Standard series

12 = V-series

24Example:


2 = With

Supply Voltage: T = 24V dc

E

Options:E = With External Device Monitoring

Blank = Without



The resultant model number in this example is: USDKTE2412C5YP2, which includes the followingcomponents:

• DIN module controller model USDINT-1T2E: with trip output, EDM & 2 FSDs



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MICRO-SCREEN® DIN Module Controllers with DeviceNet™

• Offers all of the features of standard MICRO-SCREEN DIN module controllers (see page 70),plus DeviceNet Bus network communications of non-safety monitoring information

• The following information is available to DeviceNet:- System identification: Product name, manufacturer, model, etc.

- System status- Operating mode: Run, lockout, etc.- Status of defined area: blocked or clear- Output relay status: FSD1, FSD2, SSD, Aux- Status of key reset, test, and E-stop inputs- Noise detected

- Sensor alignment- Number of sensor beams- Number of beams blocked- Location of beams blocked

- Sensor settings- Auto power-up on or off- Floating blanking: 1-, 2-beam, or off- Fixed blanking (model USDINT-2T2D): number and location of blanked

beams, or off

- Diagnostic information- Error code- Problem description (cause of lockout)- Troubleshooting suggestions

Models

USDINT-2T2D

USDINT-1T4D

USDINT-2T4D

USDINT-1T2D

SupplyVoltage

USDINT-1L4D

USDINT-2L4D

USDINT-2L2D

USDINT-1L2D

No

No

FixedBlanking

Yes

Yes

Yes

Yes

No

No

Output Type

FloatingBlanking

4 N.O.

4 N.O.


4 N.O.

4 N.O.

2 N.O.

2 N.O.

2 N.O.

2 N.O.

DeviceNet is a trademark of the Open DeviceNet Vendor Association, Inc.

Trip

Latch

Trip

Latch

1- or 2-beam24V dc

MICRO-SCREEN DIN Module Controllers with DeviceNet™

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MICRO-SCREEN DIN Module Controllers with DeviceNet™ Specifications

DeviceNet Configuration See Manual.


Enclosure Size: see dimensions on next page.Material: gray polycarbonate, clear polycarbonate cover.Rating: NEMA 1, IEC IP20

Certifications

FMEA Tested Per requirements IEC 61496-1

Diagnostic Indicator Two-digit numeric display indicates cause of lockout condition and total number of beams blocked

Controls and Adjustments Keyed RESET of system lockout conditionsFloating blanking selection switches and fixed blanking programming switchesAUTO POWER UP on-off switches

Emergency Stop Switch Input Emergency Stop switch must offer two normally closed contacts and be capable of switching 50 mA@ 30V dc. Total resistance limit of 30 Ω. Functional stop category 0 per NFPA 79 and EN 418, Safetycategory 4 per EN 954-1.Simultaneity requirement < 100 ms

Auxiliary Monitor Relay Reed relay; 125V ac or dc max., 500 mA max. (10 VA maximum, resistive load)

Output Configuration(FSD1, FSD2, and SSD) Forced-guided contact relay (resistive load).

FSD1 & 2, SSD = 250V ac max., 4 amp maxMechanical life: 10,000,000 operations (minimum). Electrical life: 100,000 operations (typical @1.0kVA switching power). Arc suppression is recommended when switching inductive loads. See Warning on page 252.Note: Controllers with model suffix “2” have two FSD output contacts and those with model suffix “4”have four FSD output contacts.


Fuse Rating 2 amp, 250 V (3 AG or 5 x 20 mm slow blow)

DeviceNet Power 11 to 25V dc; 80 mA - supplied by DeviceNet Bus Network

System Power Requirements 24V dc ±15%, 10% maximum ripple, 1.5 amps max.

Status Indicators:(on control module andreceiver)

Red = BLOCKED Flashing red = LOCKOUTGreen = CLEAR Flashing green = BLANKING ONYellow = RESET Double-flashing yellow = waiting for power-up manual key reset

ALIGNMENT Single-flashing yellow = alignment indicator: flash rate increaseswith the number of sensing beams “made”; solid yellow whenaligned and defined area is clear.

Emitter has green status indicator to indicate power ON.Network status indicator - A bi-color (red/green) LED visible on the control module indicates network status:Green Steady On-line, connected to master

Flashing On-line, not connected/allocated to master; if Autobaud isON, address and baud rate OK

Red Steady Critical network fault or duplicate mode address detectedFlashing Connection time-out or no power to light screenOff No network power or off-line

Green/Red/Off Autobaud detecting network baud rate


Connections See pages 255 and 256 for general hookup information.

IEC 61496-1 &2, Type 4

R


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81.0 mm(3.19")

107.0 mm(4.21")

97.0 mm(3.82")

5.0 mm(0.20")

5.5 mm(0.22")

Slot for Screws (2)M3.5 x 0.6 mm

70.0 mm(2.76")

4.5 mm(0.18")

6.5 mm(0.26")

Supplied Hardware:M3.5 0.6 mm (2) Combo Head ScrewsM3.5 mm Washers (2)M3.5 mm x 0.6 mm Nuts (2)

(NOTE: #6 hardware can be substitutedfor the metric hardware)

Recommended TorqueMounting Screws: 16-20 in-lbsTerminal Screws: 5 in-lbs

81 mm(3.19")

115.0 mm(4.53")

4 FSD Outpt Models only:

128 mm(5.0")

MODEL NO. USDINT-xT2D or xL2DWARNING

operation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTIONMICRO-SCREEN


21 22

ALARM




a b

24 25

SSDa b


27 28

FSD2a b

30 31

FSD1a b a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

DEVICENETCONNECTIONS

V–CAN_L

SHIELDCAN_H

V+

D3 D2 D1D5 D4

MAC ID ADDRESSDevice

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RCR


0466

MICRO-SCREEN DIN Module Controller with DeviceNet Dimensions

Features for USDINT-..T2D & USDINT-..L2D Models

MODEL NO. USDINT-xT4D or xL4D

WARNINGoperation always follow theinstructions in the manual.

For control reliableShock hazard may exist.CAUTION

MICRO-SCREEN


21 22

ALARM




a b

24 25

SSDa b


27 28

FSD2a b

30 31

FSD1a b a b

c d

33 34

E-STOPSWITCH

+24Vdc

dcCOM

PE

35 36 38 39 40

18 19 2013 147 8 16 17

DEVICENETCONNECTIONS

V–CAN_L

SHIELDCAN_H

V+

D3 D2 D1D5 D4

MAC ID ADDRESSDevice

41 454442

FSD2c d

FSD1c d

Lockout

Blanking

Alignment

FLASHING

Reset

STEADY

Clear

Blocked or Latched

RC

R


0466

Features for USDINT-..T4D & USDINT-..L4D Models

Wiring blocks may be unplugged from the module, leaving wiring intact for easy module replacement.



Uninsulated = Drain

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MICRO-SCREEN DIN Module Controller with DeviceNet Kits Model Numbering Scheme

MICRO-SCREEN

Kit with DIN-style controller



Number of outputs:Blank = 2 N.0. FSDs4 = 4 N.0. FSDs


Output Type:Blank = TripL = Latch

Sensor Cable Termination:I = Integral 25' cableBlank = Integral QD connector P = Pigtail QD connector

US DK 2 DT 12 C5 Y P2L 4

Beams per foot24 = Standard series

12 = V-series

24Example:


2 = With

Supply Voltage: T = 24V dc

Options:D = With DeviceNet



The resultant model number in this example is: USDK2TD2412L4C5YP2, which includes the followingcomponents:

• Metal box controller model USDINT-2L4D: with latch output, fixed blanking and 4 FSDs and DeviceNet

• Emitter and receiver models USE2412YP2 and USR2412YP2: 610 mm (24") high defined area,31.8 mm (1.25") minimum object detection, yellow housing, and pigtail QD connector


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MICRO-SCREEN® Systems – Cables

MICRO-SCREEN® Cables• Small and flexible 7 mm (0.3") diameter cables with euro-style connectors, for use with

MICRO-SCREEN emitters and receivers with quick-disconnect fitting

• Available either with one end terminated, or as extension cables with both ends terminated in afemale 5-pin euro-style connector

• Cables are shielded and have a “twisted pair” for noise immunity on RS485 datacommunication lines

NOTE: Contact factory for applications assistance when a cable length greater than 15 m (50') per sensor is required.

Wire

20 ga

Termination

QDU-515CQDU-525CQDU-550C

5 m (15')8 m (25')15 m (50')

5-pinEuro-style

Femaleconnector on one end

Dimensions Pinout

Brown

Drain

Black

White

Blue7 mm(0.3")

43 mm max.(1.7")

14.2 mm(0.56")

M12 x 1

20 gaDEU-515CDEU-525C

5 m (15')8 m (25')

5-pinEuro-style

Femaleconnector

on both ends

LengthModel

MICRO-SCREEN Emitter and Receiver Cables

DescriptionModel Suffix Modification

Any MICRO-SCREEN emitter orreceiver may be built with a 305 mm (12") cable pigtail quick-disconnect connector substituted forthe 5-pin integral connector

P2 Pigtail Quick-Disconnect

NESD

(electro-static discharge)resistant design

Any MICRO-SCREEN emitter or receiver may be built with a nickel-plated aluminum housing coatedwith static-dissipative polymer. This design protects nearby components from damaging ESD voltages.Contact factory for model availability.

MICRO-SCREEN Emitter and Receiver Modifications

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MICRO-SCREEN® Systems – Modifications

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USCD-1T2-50663

Base ControllerModel:USCD-1T2 (see page 62)

Added two 5-pinconnectors foremitter and receiver

DEU-5..C(see pg 78)

Banner will quote special MICRO-SCREEN systems or components, including modifications to sensors and/or controllers. Following is one example of a specialMICRO-SCREEN controller.

MBCC-3..(see below)

QDC-8..(see below)

Model ModificationsCableUsed

Added one 3-pinconnector forpower input

Added one 8-pinconnector foroutput connections

Connectors and Features

Model Length Wire DimensionsTermination Pinout

QDC-820QDC-850

7.5 m (20')16 m (50') 16 ga

69 mm max.(2.7")

28 mm(1.1")

1"-16UN

15 mm(0.6")

8-pinFemale

connectoron one end

(3) Green(7) Red

(6) White

( 4) Black

Orange (1)

Blue (2)(5) Red/Black

White/Black (3)

MBCC-306MBCC-312MBCC-330

2 m (6.5')4 m (12')9 m (30')

18 ga

7/8-16UN-2B

ø28 mm max.(1.1")

61 mm max.(2.4")

7 mm(0.3")

3-pinMini-style

Femaleconnectoron one end

Brown Wire (2)(3) Blue Wire

(1) Black Wire

MICRO-SCREEN Controller Modifications

Sensor Connectors Pin # Description

1 +12V dc2 TR3 COM4 TR5 DRAIN

Output Connector

7 61

1 2

5

4 3

23 4

8 5

Pin # Description

1 SSD a2 FSD2 a3 FSD2 b4 FSD1 a5 FSD1 b6 SSD b7 AUX a8 AUX b

SensorConnectors5-pin Euro QD

Input Connector3-pin QD

Output Connector8-pin QDInput Connector

1

2 3

Pin # Description

1 Ground2 L3 N

Cables for Specials

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MICRO-SCREEN® Systems – Accessories

L1

53.8 mm(2.12")

L2

Y

50.8 mm(2.00")

72.9 mm(2.87")

M4 x 12 mm Screw(8 supplied)

L1

L2

Y

101.2 mm(3.98")

100 mm(3.94")

115 mm(4.53")

M6 x 19 mm screw(4 supplied)

M5 x 10 mm screw(4 supplied)

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 56.9 mm (2.24") andmaximum rotation to ±45°.

MSM Series Corner Mirrors

ModelsReflective Area

Y

• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.

• Small and lightweight; two mounting brackets and hardware included.• Once mounted, a unique mirror end cap design allows 360° rotation of the mirror.

191 mm (7.5")

HeightL2

MSM4A 165 mm (6.5") 221 mm (8.7")

MountingL1

MSM8A 267 mm (10.5") 323 mm (12.7")

MSM12A 356 mm (14") 411 mm (16.2")

1295 mm (51")

MSM16A 457 mm (18") 513 mm (20.2")

1194 mm (47")

MSM20A 559 mm (22") 615 mm (24.2")

1092 mm (43")

MSM24A 660 mm (26") 716 mm (28.2")

991 mm (39")

MSM28A 762 mm (30") 818 mm (32.2")

889 mm (35")MSM32A 864 mm (34") 919 mm (36.2")

787 mm (31")

MSM36A 965 mm (38") 1021 mm (40.2")

686 mm (27")

MSM40A 1067 mm (42") 1123 mm (44.2")

584 mm (23")

MSM44A 1168 mm (46") 1224 mm (48.2")

483 mm (19")

MSM48A 1168 mm (46") 1326 mm (52.2")

381 mm (15")

292 mm (11.5")

1675 mm (65.9") 1753 mm (69.0")

1900 mm (74.8")

100 mm (3.9") 178 mm (7.0")

1978 mm (77.9")

1786.4 mm (70.3")

150 mm (5.9") 228 mm (9.0")

1945 mm (76.7”)

SSM-1675

250 mm (9.8") 328 mm (12.9")

SSM-1900

375 mm (14.8") 453 mm (17.8")

361 mm (14.2")

486 mm (19.1")

475 mm (18.7") 553 mm (21.8")

550 mm (21.7") 628 mm (24.7")

675 mm (26.6") 753 mm (29.6")

825 mm (32.5") 903 mm (35.6")

786 mm (31.0")

936 mm (36.9")

586 mm (23.1")

661 mm (26.0")

975 mm (38.4") 1053 mm (41.5")

1175 mm (46.3") 1253 mm (49.3")

211 mm (8.3")

261 mm (10.3")

1275 mm (50.2") 1353 mm (53.3")

1475 mm (58.1") 1553 mm (61.1")

1386.4 mm (54.6")

1586.4 mm (62.5")

1086.4 mm (42.8")

1286.4 mm (50.6")

• Rear-surface glass mirrors rated at 85% efficiency for the guarding of multi-sided applications with oneemitter/receiver pair.

• Robust construction, two mounting brackets and hardware included

SSM-250

SSM-375

SSM-675

SSM-825

SSM-475

SSM-550

SSM-100

SSM-150

SSM-1275

SSM-1475

SSM-975

SSM-1175

SSM Series Corner Mirrors

Reflective AreaY

HeightL2

MountingL1

Mirror Model

Note: Brackets may be inverted from thepositions shown above, decreasingdimension L1 by 58 mm (2.3”)

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102 mm (4")USS4 4.4"

204 mm (8")USS8 8.4"

306 mm (12")USS12 12.4"

406 mm (16")USS16 16.4"

508 mm (20")USS20 20.4"

610 mm (24")USS24 24.4"

711 mm (28")USS28 28.4"

813 mm (32")USS32 32.4"

914 mm (36")USS36 36.4"

1016 mm (40")USS40 40.4"

1118 mm (44")USS44 44.4"

1219 mm (48")USS48 48.4"

1422 mm (56")USS56 56.4"

1626 mm (64")USS64 64.4"

1829 mm (72")USS72 72.4"

MountingStand

Base

40-inch “L” stand (w/o base)

62-inch “L” stand (w/o base)

Stand base

USA-PMS-62

MSA-SB-1

USA-PMS-40

MICRO-SCREENSensor Length

Lens ShieldModel Number

Lens ShieldLength

MICRO-SCREEN Acrylic Lens Shields

DescriptionModel

USA Series Protective Mounting Stands

* Available without a base by adding the suffix “NB” to model number. E.g. MSA-S24-1NB

(4) M10 Bolt

Pole40 mm(1.58") Square

UsableStandHeight

Base

6.4 mm (0.25")

19"MSA-S24-1

UseableStand HeightStand Model

Overall Stand Height

24"

42"37"MSA-S42-1

66"

84"79"MSA-S84-1

61"MSA-S66-1

MSA Series Stands (Base is included)*

DescriptionModel

Clip-on target from MICRO-SCREENUSA-LAT-1

Self-contained visible-beam laser tool for alignment of any MIICRO-SCREEN emitter/receiver pair. Includes retroreflective target material and three mounting clipsLAT-1

LAT-1 Laser Alignment Tool

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24.3 mm(0.96")

ø 15.2 mm(0.60")

ø 23.2 mm(0.92")

3.6 mm(0.14")

2.3 mm(0.09")

45.7 mm(1.80")

31.8 mm(1.25")

20.0 mm(0.79")

7.1 mm(0.28")

3.9 mm(0.15")

31.4 mm(1.24")

25.5 mm(1.00")

2x ø 4.8 mm(0.19")

USMB-5

• Retrofit mounting bracketkit for STI MS42

• 13-gage, black zinc plated,chromate dip finish

• Mounting hardwareincluded

• 1 kit required per sensor

Model Description Dimensions

24.3 mm(0.96")

ø 15.2 mm(0.60")

ø 23.2 mm(0.92")

3.6 mm(0.14")

45.7 mm(1.80")

35.3 mm(1.39")

32.8 mm(1.29")

13.7 mm(0.54")

11.2 mm(0.44")

22.9 mm(0.90")

31.8 mm(1.25")

2.3 mm(0.09")

USMB-4

• Retrofit mounting bracketkit for STI MS43




10.2 mm(0.40")

8.9 mm(0.35")

25.4 mm(1.00")

34.9 mm(1.38")

3x7.1 mm(0.27")

69.9 mm(2.75")

52.1 mm(2.05")

40.3 mm(1.59")

41.9 mm(1.65")

22.0 mm(0.87")

30.6 mm(1.20")

19.0 mm(0.75")

25.4 mm(1.00")

2x 7.0 mm(0.28")

2x 45.0∞

USMB-6

• STI stand mountinghardware kit




MICRO-SCREEN Mounting Brackets

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For 20", 24", or 28" MICRO-SCREEN emitters or receivers.US-XPE-32

DescriptionModel

For 32", 36", or 40" MICRO-SCREEN emitters or receivers.US-XPE-43

Explosion-Proof Enclosures

Model US-XPE-32 shown

Model SSA-ML-W shown

DescriptionModel

Solid-state LED lamp for optical safety systems with muting functionSSA-ML-W

Power Supply Module for DIN Style controllers;90 to 140V ac input; 24V dc @ 2 amp outputPS-DINA-24 R

Miscellaneous Accessories

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MICRO-SCREEN® Systems – Replacement PartsMICRO-SCREEN® Systems – Replacement Parts

Model

USMAL-1 System Control Board USCC-1L2M, USCC-2L2M

Part Name

MGA-KS-1 Key Switch, Pre-wired (includes key)

STP-4 Specified Test Piece (1.25") As specified in instruction manual

54202† MICRO-SCREEN DIN Latch Manual USDINT-1L2/2L2

USAB-1 Controller Board USCD-1T2 and USCC-1L2M

USAB-2 Controller Board USCD-2T2 and USCC-2L2M

USDAB-1 Controller Board USDINT-1T..

USDAB-1D Controller Board USDINT-1T..D

MGA-KSO-1 Key Switch, No wires (includes key) Any DIN control box

USDAB-2D Controller Board USDINT-2T..D

USDAB-2 Controller Board USDINT-2T..


MGA-K-1 Replacement Key for MGA-KS-1 switch Any

Any metal control box

MGA-GS-1 Ground Strap for Control Box Door Any metal control box

MSA-PSD-1 Power Supply/Relay Board (115/230V ac) USCD-1T2

MSA-RM-1 Relay Module USC..-..2 Models

NOTE: Replacement parts apply to controllers only. Emitters and receivers contain no field-replaceable components. If repair isnecessary, return the unit to the factory. Do not attempt to repair an emitter or receiver yourself.

MSA-MH-1 Control Box Mounting Hardware Any metal control box


51699† MICRO-SCREEN DIN w/DeviceNet Supplement USDINT-1T2D/2T2D

USDAL-1 Controller Board USDINT-1L2

51597† MICRO-SCREEN Metal Box Manual USCD-1T2/USCD-2T2


USDAL-1D Controller Board USDINT-1L2D

Controller

48753† MICRO-SCREEN DIN Manual

MSA-PSD-2 Power Supply/Relay Board (115/230V ac) USCD-2T2

USMA-PSC-1 Power Supply USCC-1L2M

MSMA-PSC-2 Power Supply USCC-2L2M


MSA-RM-2 Relay Module with an additional complementarynormally closed output and 6 amp FSDs USC..-..3 Models

58764† MICRO-SCREEN with Muting Manual USCC-1L2M/USCC-2L2M

USDINT-1T2/2T2

†NOTE: Instruction manuals are available at no charge for system evaluation. Visit Banner’s website atwww.bannerengineering.com, or contact your local Banner sales office.

USDA-RM-2 Power Supply/Relay Board, 4 FSDs USDINT-1..4/2..4, USDINT-1..4D/2..4D

USDAL-2D Controller Board USDINT-2L2D

USDAL-2 Controller Board USDINT-2L2

MUSA-TA-1 Transformer USCC-1L2M/2L2M/2L3M

USDA-RM-1 Power Supply/Relay Board, 2 FSDs USDINT-1..2/2..2, USDINT-1..2D/2..2D

MICRO-SCREEN Replacement Parts

USDAB-1E Controller Board, EDM USDINT-1T2E

C

ourte

sy o

f Ste

ven

Eng

inee

ring,

Inc.

2

30 R

yan

Way

, Sou

th S

an F

ranc

isco

, CA

, 940

80-6

370

Mai

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: (65

0) 5

88-9

200

Out

side

Loc

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(800

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com


MICRO-SCREEN® Systems – Replacement Parts

Optic

al S

afet

y Sys

tem

s

Model Part NameUSA-MH-2 Mounting Hardware USCC-1L2M/2L2M

USMB-1 Mounting Hdwe Kit for One Sensor 4" to 36" Any

USCMB-1 Mounting Hdwe Kit for One Sensor 40" to 48" Any

USCMB-2 Mounting Hdwe Kit for One Sensor 56" to 72" Any

USA-PTB-4 Terminal Block, 20 pos/ Output/E-stop/Power Hookup All DIN controllers

Controller

USA-PTB-1 Terminal Block, 20 pos, E/R DIN Controllers without DeviceNet™

USA-PTB-2 Terminal Block, 15 pos, E/R DIN Controllers with DeviceNet™

USA-PTB-3 Terminal Block, 5 pos, DeviceNet DIN Controllers with DeviceNet™

USA-PTB-5 Terminal Blocks for 5 pos, FSD DIN controllers with 4 FSD outputs

MICRO-SCREEN Replacement Parts (Cont’d)

C

ourte

sy o

f Ste

ven

Eng

inee

ring,

Inc.

2

30 R

yan

Way

, Sou

th S

an F

ranc

isco

, CA

, 940

80-6

370

Mai

n O

ffice

: (65

0) 5

88-9

200

Out

side

Loc

al A

rea:

(800

) 258

-920

0

ww

w.s

teve

neng

inee

ring.

com


MICRO-SCREEN® Systems

C

ourte

sy o

f Ste

ven

Eng

inee

ring,

Inc.

2

30 R

yan

Way

, Sou

th S

an F

ranc

isco

, CA

, 940

80-6

370

Mai

n O

ffice

: (65

0) 5

88-9

200

Out

side

Loc

al A

rea:

(800

) 258

-920

0

ww

w.s

teve

neng

inee

ring.

com

Documents

MICRO-SCREEN Systems - Leading Distributor of Electronic