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Confidential. © 2019 IHS MarkitTM. All Rights Reserved.
©2019 IHS Markit. All Rights Reserved.
Confidential. © 2019 IHS MarkitTM. All Rights Reserved.
©2019 IHS Markit. All Rights Reserved.
Micro LED Display Market
Trend & Technology Status
27th June 2019
Son, Seung kyu Richard
孫承圭
Confidential. © 2019 IHS MarkitTM. All Rights Reserved.
©2019 IHS Markit. All Rights Reserved.
Contents
1. Overall of wide color gamut display market
> History of wide color gamut display market
> Wide color gamut display market forecast
2. In-depth analysis for micro LED display industry
> Micro LED display focus on the large display market
> Why are set brands interesting in the micro LED display
> Micro LED display manufacturing process issues
> What are problems of mass transfer technology
> Micro LED display market forecast
2
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History of wide color gamut display market
• Color gamut is measured by an area ratio using the International Commission on Illumination’s (CIE) XY chromaticity coordinates.
• The REC. 2020 with the widest color space has 34% more space than the NTSC 1953. The standard broadcasting signal recommended by
ITU is shining a light on WCG display, which is getting much attention.
• In 2018, WCG display market still represents a small share of the display market
3
Color gamut rate by Technology at NTSC
TVs Color gamut
(NTSC %)
CRT 78% ~ 82%
PDP 90% ~ 95%
OLED 100%↑
LCD (WCG CCFL) 85% ~ 95%
LCD (White LED) 68% ~ 78%
LCD (C/F improvement + LED) 90%
LCD (RGB LED) 90% ~ 95%
LCD (Quantum dot film) 100%
QD color filter + Blue OLED 100%↑
Mini/Micro LED(R,G,B) 100%↑
sRGB / REC.709
NTSC 1953
Adobe RGB
DCI-P3
REC.2020
RGB OLED WOLED QD film Micro LED
LCD – LED/CF
Non-self emission
OLED
Self-emission
QD - LCD
Non-self emission
Blue LED
+ R,G phosphorColor filter
Tuning
Micro LED
Self-emission
• Most use a combination of blue
GaN- or InGaN-LED chips with
YAG phosphors, which emit light
over a wide wavelength range with
FWHM of 100nm, creating a white
spectrum that widely covers the
RGB wavelengths.
• The CF solution adjusts the
thickness of the CF to prevent
some wavelengths from
penetrating each CF, improving
color gamut.
• The on-surface type
refers to a film coated
with red and green QDs.
• This is then placed on
top of the LGP in the
BLU, and then the blue
light spread across the
surface from the LGP is
absorbed by the QD film,
mixing with red and
green light to create
white light
• LGD uses white OLED + oxide
TFT. WOLED requires open
mask evaporation and color filter.
Using color filter can reduce the
brightness of the OLED, so LGD
uses an RGBW color filter,
which has a better brightness
than RGB C/F.
• SDC used RGB OLED + LTPS
TFT. RGB OLED requires a fine
metal mask, and its process did
not need a color filter.
• In general, displays with
microscopic LED chips
smaller than 100
micrometer (μm) are
called micro LEDs.
Definition of Wide color gamut Major technology of Wide color gamut display market by time
2004 20182012 2015
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0%
5%
10%
15%
20%
25%
0
5
10
15
20
25
2015 2016 2017 2018 2019 2020 2021 2022 2023
OLED solutions
QD solutions
Micro LED
WCG penetration rate
© 2019 IHS Markit
Mil
lio
ns
of
sq
uare
mete
rs
All of WCG display must be growing with together
• Various WCG solution will be driving market growth in each target
display market.
> OLED Solution : High-end TV & smartphone
> QD solution : Mid-High end TV
> Micro LED : Small & Ultra Large size display
4
CAGR 22%(2018~2023)
15%
20%
9%
TV74%
Monit…
Notebook…
Tablet1%
Smartphone22%
Others0%
2018
TV83%
Monitor1%
Notebook1%
Tablet0%
Smartphone15%
Others0%
2023
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Micro LED display focusing on large display
market Divider slide subtitle
5
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Display set brands leads the mini/micro LED display technology and product
6
Issues for Micro LED display industry
Major application for
Micro LED display by
companies
Expected target market Smartphone, Smartwatch AR, HUD etc. Signage, TV, etc.
Display size ≤6 inch - Small display Large display
LED chip size <10µm 50~150µm
Market entrance level Need to new LED chip technology and cost competing
with OLED cost
Current LED chip technology, cost issues more free than small size
display
APPLE(LUXVUE)+TSMC SONY(2016)SONY(2012)
LG(2018)Samsung (2018)
Google / glo
ITRISamsung (2019)
Plessey
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Micro(Mini) LED display , Ultra large size display more competing than small size
7
Year 2012 2016 2018 2019
TV brand Sony Samsung Electronics LG Electronics Samsung Electronics TCL Hisense
Items TV TV Signage Signage TV Signage Signage Signage
Size 55” 396” 146” 173” 75” 219” 118” 145”
Resolution 1920x1080 7680x2160 3840x2160 3840x2160 3840x2160 5760x2160 3840x2160 3840x2160
Sony- 396” Samsung - 146”, 219” LG - 173” TCL - 118”
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Why are set brands interesting in the micro LED display
8
OLED
Panel size
Pre
miu
m L
eve
l
Quantum
dot
Micro LED
LCD
: Present
: Future market expansion direction
✓ Limited number of suppliers
✓ Ultra Lager size issues
✓ Chicken game dragging down price
✓ China panel marker’s rise in market
influence
✓ Carries less premium value
✓ Wide color gamut, Rapid
response time, Flexibility in size
designing
✓ Capable to carry super premium
price tags targeting a niche
market
✓ Possible to build stable supply
chains with abundant LED
manufacturing lines
✓ Can penetrate into existing
markets after its manufacturing
technology matures and cost is
down
Position of Micro LED display forecast in the display industry
0
0.5
1
1.5
2
2.5
3Luminance Efficiency
Luminance
Contrast Ratio
Life Span
Water-OxygenReistance
Response TimePower Consumption
OperatingTemperature
Flexibility
Cost Competitiveness
Shock Resistance
LCD OLED Micro LED
Property comparison of LCD and OLED with Micro LED
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Real micro LED TV released the 2019 CES by Samsung electronics
• 75 inch • 146, 219 inch
9
Items Signage
Display
Size 146” 219”
Resolution 3840x2160 5760x2160
Pixel Per Inch 30.18 58.74
Module
Resolution 240xRGBx240 240xRGBx240
Number 16X6_15.9” 18X9_15.9”
Backplane PCB
LED
Pixel Pitch 847μm
Chip Size 125x225μm
Supplier SanAn
Items TV(e)
Display
Size 75”
Resolution 3840x2160
Pixel Per Inch 58.74
Module
Resolution 480xRGBx270
Number 64_(8X8)_9.38”
Backplane LTPS
LED
Pixel Pitch 432.4μm
Chip Size 34x85μm
Supplier Playnitride
9.38”
Module spec.(e)
Module spec.(e)
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Micro LED display technology issues and
market forecast Divider slide subtitle
10
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Actively cooperating with LED chip manufacturers and display set brands
• The existing dominant LED makers are most likely to remain at their position in the micro LED market.
• Display set makers are cooperating with leading LED chip makers and building the supply chain for micro LED display.
11
0.0%
4.0%
8.0%
12.0%
16.0%
LED manufacturer capacity share
Mini RGB Micro RGB
Chip size 100~250um <100um
Chip structureFlip(with/without
sapphire)
Flip, vertical, 3D
without sapphire
Transfer
technology
Die(Chip) bonding/
Mass transferMass transfer
BLU type Self emitting Self emitting
Thickness <5mm <1mm
Power Normal Low
Cost High Ultra High
Technology level Order production Under development
Compare with Mini and Micro LED
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Micro LED display is not impossible, it’s just difficult
12
Epi Wafer
Epi Chip
Mass transfer
Ingot/substrate
Sapphire Silicon
orMaking uniform surface
for growing LED Epi
Making LED structures
on a Epi Wafer
Singulation & Sorting
LED chips
Positioning LED Chips
as RGB pixel orderor
Color Conversion
1
2
3
4
Micro LED
Materials/Components
Micro LED
Module/Mass transfer
LED chip manufacturers
TV set makers
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Cost reduction of micro LED chips is big issues to enter display market
• Large-size substrate to increase productivity per substrate
> 4 → 6 → 8 inch(Major substrate : Sapphire)
> Micro LED chip structure : Vertical type is best
• Epi wafer wavelength uniformity : 5nm → 2nm
> Need to precise control for temperatures on MOCVD process
> Reduce to defect : 100 class clean room
13
4
inch
6
inch
8
inch
X 2.25
X 1.8
N LayerP Layer
Flip Vertical
Micro
LED
N Layer
P Layer
Submount
Sapphire substrate
N Layer
P Layer
Submount
N Layer
P LayerP LayerN Layer
Sapphire substrate
P LayerN Layer
Lateral
Normal
LED
Ex) Length : ½ → Area ¼ → Cost 1/4
Conductive
substrate
2 nm↓
x
x
x
Good
x
Conventional LED chip for BLU Micro LED chip for pixel
→defect
No Good
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Too many mass transfer technology introduced, but it is just concept of technology
14
Mass transfer technology Owner By control method Remarks
Electrostatic Apple(Luxvue) Electrostatic force
R&D stage
(Patent)
Electromagnetic Playnitride Electromagnetic force
Elastomer stamp(PDMS) X-celeprint Van der Waals force
Laser assisted(LLO) Sony, QMAT… Laser
Pressure dependent adhesion KIMM Mechanical deformation
Monolithic LETI Directing bonding to CMOS
Fluidic assembly Foxconn(eLux) Fluidic drag force
Solid printing VueReal Printing
Stretchable transfer Playnitride Stretchable film
Resolution- Subpixel
number
Die bonding
(18,000 UPH)
4K - 24.8 million 2 month
8K - 100 million 7 month ?
Mass transfer technology by companies
Die bonder (1 by 1)
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Speed and accuracy are key function for mass transfer technology
• Stamp method • Laser method
15
Stamp
Micro LED R,G,B chip on carrier
R G B R G B
R G B R G B
R G B R G B
R G B R G B
R G B
R G B
R G B
R G B
R G B R G B
R G B R G B
R G B R G B
R G B R G B
R G B
R G B
R G B
R G B
Q/C passed area
R G B R G B
R G B
Backplane
R G B
R G B
Single or multi laser
Backplane
R
R
1. RED epi chip 2. Green epi chip 3. Blue epi chip
G B
BG
Laser
Micro LED chip
Functional substrate for laser transfer
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Micro LED display to grow high CAGR in near future
• Currently, Infancy stage in term of manufacturing process, supply
chain, and marketing strategy
• The market will likely start off on a small scale, focusing on limited
amounts, and then slowly increase.
• Large display will be the key growth engine for micro LED displays.
• From 2021 to 2026, CAGR will be expected the 100%.
16
Public display
Smartwatch TV
AR
Ultra large display Ultra small display
Micro LED display market forecast
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
2020 2023 2026
Thousands o
f units
Entering
CAGR 100%(2021~2026)
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Report introduction : Micro LED Display Technology & Markit – 2019
17
1. Executive Summary
2. Market Issues
3. Market Forecast
4. Technology Issues
5. Cost Estimation
6. Display Developers Trend
7. LED, Equipment, Component Trend
- 180 Slides in Power-point
Detailed Database in Excel
1. Micro LED Display Market Forecast
2. Micro LED Wafer Market Forecast
3. Micro LED Cost Estimation
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Contents
1.0 EXECUTIVE SUMMARY 4
2.0 MICRO LED DISPLAY MARKET ISSUES 20
Appearance of Micro LED Displays
TV set shipment has been gradually falling
TV set with OLED & QD LCD is still limitedly increasing
Full screen smartphone needs the sensor-integrated display
Real full-screen smartphones will be realized in a few years
LED Manufacturers are looking for new demand
Definition of Micro LED & Micro LED Display
SWOT analysis of Micro LED Display market
3.0 MICRO LED DISPLAY MARKET FORECAST 29
Summary of Micro LED Display market forecast
Micro LED Display shipment forecast
Market Growth Estimation by Application
Micro LED Display shipment forecast by application
Micro LED Display average selling price forecast
Micro LED Display shipment forecast by pixel per inch
Micro LED Display shipment forecast by color expression
Micro LED Display shipment forecast by Chip Type
Micro LED Display shipment forecast by Backplane
Micro LED Display shipment forecast by Mass Transfer
Micro LED Display shipment forecast by LED size
Micro LED Wafer shipment forecast by Wafer Size
Micro LED Wafer shipment forecast by application
Micro LED Display average wafer price forecast
Micro LED Display average wafer expense forecast
4.0 MICRO LED DISPLAY TECHNOLOGY ISSUES 69
Overall of micro LED display technology issues
Technology Roadmap
Competing probability of key technologies
Comparing Micro LED Display with LCD and OLED
Micro LED Display module manufacturing process
Current Micro LED TV manufacturing process
Technical Factors for manufacturing Micro LED Displays
Definition of Micro LED & Micro LED Display
LED chip manufacturing process
Ingot/substrate
Epi wafer/chip
Backplane technology
Mass Transfer technology
Defects and Repair
18
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Contents
5.0 MICRO LED DISPLAY COST ESTIMATION 109
Summary of cost estimation
Cost reducing factor in general case
Cost reducing factor in special case
Assumptions for Cost Estimation
Cost structure analysis #1~2 – AR Device (0.9-inch Monochrome vs. Color
Converted)
Cost structure analysis #3~4 – Smartwatch (1.5-inch CMOS vs. LTPS)
Cost structure analysis #5~6 – Smartphone (6.5-inch Rigid vs. Flexible)
Cost structure analysis #7~8 – Automotive (10-inch RGB LED vs. Color
Converted)
Cost structure analysis #9~10 – Monitor (30-inch LTPS vs. Oxide)
Cost structure analysis #11~12 – TV (75-inch Modular LTPS vs. Modular
Oxide)
6.0 MICRO LED DISPLAY DEVELOPERS TRENDS 138
Apple
AU Optronics
China Star Optoelectronics Technology
glō
Hisense
Jade Bird Display
LG Electronics
Plessy Semiconductors
Samsung Electronics
Sony
TCL
Tianma
7.0 MICRO LED CHIP, EQUIPMENT & COMPONENT TREND 161
Advanced Display Research Center
Aixtron
eLux
EPISTAR
Industrial Technology Research Institute
Jasper Display Corp.
Korea Institute of Machinery and Material
Lumens
Playnitride
Sanan Optoelectronics
Toray Engineering
X-Celeprint
Presentation Name / Month 2018
19
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