Micro Hydro Power Plant at Manipal Falls

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    Micro Hydro Power Plant at

    Manipal Falls A Feasibility Study

    Mr. Adheesh Boratkar, Student, First Year, Manipal Institute

    of Technology, Manipal University

    Mr. R. Sudarshan, Student, First Year, Manipal Institute of

    Technology, Manipal University Dr. K. Balakrishna, Faculty, Dept. of Civil Engg., Manipal

    Institute of Technology

    Wing. Commander A. Bhojraj (retired), Member, Mannu

    Palla Lake Development Committee Mr. K. Shankaranarayana, Faculty, Dept. of Electrical Engg.,

    Manipal Institute of Technology

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    Contents

    ManipalTerrain And Rainfall

    Manipal Falls

    Micro Hydro InstallationAn Overview

    Components

    Intake

    Penstock

    Turbine

    Generator

    Batter Bank and Inverter

    Lighting

    Conclusions

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    Manipal - Terrain and Rainfall

    Manipal - 5 km from Udupi, Karnataka

    Situated on the Western Ghats of India

    First to receive Rainfall from the South-Western Monsoons.

    Rainfall400 cm annually

    Elevation - 73 metres above sea level

    Distance from sea7 km

    Manipal Lake (Rain Fed Lake) - 60 acres in area

    Remains filled for 4-5 months an year

    Average depth - 30 feet Terrain down the Falls - Steep Gradient

    Area 150 feet below FallAccessible by Road

    Bio Diversity Hot Spot

    Bio DiversityIntact even after Implementation

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    Manipal Lake (Mannu Palla Lake)

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    Manipal Falls Manipal Falls - Overflow from the Manipal Lake

    Area: 60 acres

    Average depth: 30 feet

    Fall height: about 35 feet

    Water flows down a steep hilly gradient to ultimately join the

    Arabian Sea.

    Effective head achievable with a penstock: about 150 feet.

    Catchment areas

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    Manipal Falls

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    Micro Hydro

    Micro Hydro: Generation of less than 100 kW of electricity.

    Hilly Areas are suitable for Micro Hydro Installations.

    Trapping rainwater at the highest geographical point possible

    and then channelizing it to a turbine at the bottom using a

    Penstock.

    Turbine connected to a Generator to generate electricity.

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    Components of a Micro Hydro

    Installation

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    A Schematic Diagram of a Micro Hydro Installation

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    Intake

    Place where water enters the Penstock

    Surge Tank in the open area just before the falls

    Actual intake about a feet above the bottom of Surge Tank

    Incase of excess water from lake, overflow from Surge Tank

    will be directed to the fall.

    Bar Screener before Penstock

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    Penstock

    Conveys water from Surge Tank to Turbine

    Runs down the entire length of the Falls (about 150 feet)

    Friction Losses decrease with increasing Diameter of Pipe and

    therefore, Cost

    Most suitable materialUnplastified Polyvinyl Chloride (uPVC)

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    A Penstock involved in a Micro Hydro Installation

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    Comparison of Possible Penstock

    Materials

    Material Friction Weight Resistanceto

    CorrosionResistance

    to PressureCost

    uPVC ***** ***** **** ***** ****

    Mild Steel *** *** *** ***** ****

    Ductile

    Iron**** * **** **** **

    * Means Poor and***** Means Excellent

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    Reaction TurbineKaplan Turbine

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    Impulse Turbine

    Pelton Wheel

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    An impulse Turbine is Suitable in our case as

    Require a minimal water flow volume, ideal for sites where a relatively

    small amount of water runs down a fairly steep hill, like in our case.

    More tolerance to sand and other particles present in the water.

    Easier to fabricate and maintain.

    Parts are more easily accessible.

    Dont require a Pressure Casing like a reaction turbine as they work on the

    basis of the force applied by a jet of water and not on the basis of a

    pressure difference.

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    How much can be generated?

    Diameter Head(Feet) Theoretical Power Efficiency 35% Efficiency 40%(Inches) (Feet) (Kilo Watts) (Kilo Watts) (Kilo Watts)

    6 25 16.6729 5.8355 6.669212 25 66.6917 23.3421 26.676718 25 150.0563 52.5197 60.02256 50 47.1582 16.5054 18.86336 50 47.1582 16.5054 18.8633

    18 50 424.4234 148.5482 169.76946 75 86.6351 30.3223 34.654

    12 75 346.5402 121.2891 138.616118 75 779.7155 272.9004 311.88626 100 133.3834 46.6842 53.3534

    12

    100

    533.5336

    186.7368

    213.4134

    18 100 1200.4506 420.1577 480.18026 125 186.409 65.2432 74.5636

    12 125 745.6359 260.9726 298.254418 125 1677.6807 587.1882 671.07236 150 245.041 85.7644 98.0164

    12 150 980.1638 343.0573 392.065518 150 2205.3686 771.879 882.1474

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    Battery Bank & Inverter

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    Lighting

    TYPE LED Incandescent Lamps CFLLife Span 50,000 hrs 1,200 hrs 8,000 hrsToxic Material None None MercuryTurns on instantly Yes Yes No-Takes time to warm-upLumens Watt Watt Watt450 4-5 40 9-13800 6-8 60 13-15

    1600 16-20 100 23-30Durability Very Durable - LEDs can

    handle jarring and bumpingNot Very Durable - glass or

    filament can break easilyNot Very Durable - glass can

    break easily

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    Conclusions

    Micro hydro power plant at Manipal Falls is highly feasible.

    The effective energy that can be generated after accounting

    for various kinds of losses assuming only a 35% over all

    efficiency will be 85.76 KW.(assuming a head of 150 ft. and a

    6 diameter pipe.) uPVC is the most suitable material for the penstock.

    Due to the available conditions of Head and Rate of Flow, an

    Impulse Type Turbine like a Pelton Wheel would be suitable.

    A Compound wound self excited DC generator would be bestfor the proposed plant.

    This energy would be sufficient to light the periphery of the

    lake.

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    This would generate awareness amongst the people ingeneral and students in particular.

    The project would serve as an inspiration for others to think

    along similar lines and come up with new and innovative

    ways to generate Green Energy.

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    Thank You!