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Michael Lubliner, Senior Building Science SpecialistWSU Energy Program
Funding provided by the Northwest Energy Efficiency Alliance
Technical support provided in Washington:
• Training (in-person, webinars, video)
• Phone and email inquiry hotline support
• Energy code compliance tools
•Website with educational resources
WSU Energy Code website
•Building department site visits
Residential - Spend an hour on our web page!
• WSU Energy Program • 360-956-2042• [email protected]• www.energy.wsu.edu/code• Mike Lubliner, Melinda Spencer,
Carolyn Roos
Non-residential• Evergreen Technology Consulting • Lisa Rosenow• 360-539-5300• [email protected]• http://waenergycodes.com
• Delivered 80 WSEC-R 2015 trainings to 2,100 attendees
• Reply to over 2,000 hotline calls and emails annually
• Participate in SBCC Energy & Mechanical TAGs
• Code change proposals – Spring 2019
• Tech Advisory Groups (TAG) review proposals for SBCC – Summer 2019
• SBCC puts together model codes integrated with proposed changes – Fall 2019
• Public hearings & council vote – Winter 2019
• Council & Legislative Approval – Winter 2020
• Implementation – November 1, 2020 (new permits)
45% energy savings (or 55% of the energy consumption in 2006)
• Residential buildings and associated sites, systems and equipment
• Maximum and minimum for residential construction in each town, city and county
• R3 - Single and townhomes• R2 - Multi-family 3 stories or
less above grade:– Corridor style– “Garden” style
(enter to each from outside)
• Chapter 1 - Scope and Administration
• Chapter 2 - Definitions
• Chapter 3 - General Requirements
• Chapter 4 - Residential Energy Efficiency
• Chapter 5 - Existing Buildings (challenging)
• Chapter 6 - Reference Standards
• Appendix A - Default Heat Loss U-Factors
• Appendix RA/RB - R405 Optional Energy Measures
• Appendix C - Exterior Design Conditions
• R401 - General
• R402 - Building Envelope
• R403 - Systems
• R404 - Electrical Power & Lighting
• R405 - Simulated Performance Alternative
• R406 - Additional Energy Efficiency Credits
• R407 - Certified Passive House (new)
• Air sealing of all joints and seams on all ducts, air handlers and filter boxes (see IMC 603.9 or IRC M1601.4)
• Duct testing performed and permanently documented
Signed affidavit (duct tester’s responsibility)
Test results must be recorded on certificate for new construction (builder’s responsibility)
Use RS-33 Duct Testing Standards
This and other resources are available on our website www.energy.wsu.edu/Documents/Duct Testing Standards modified2015WSEC.pdf
• A permanent certificate shall be completed by the builder or other approved party
• Posted on a wall in the space where the furnace is located - a utility room or an approved location inside
• The certificate shall list the R-values of insulation: ceiling/roof, walls, foundation (slab, below-grade wall, and/or floor) and ducts outside conditioned spaces
• U-factors for fenestration (see glazing worksheet)
.
• Types and efficiencies: – HVAC – DHW service water heating – Appliances– Renewables
• Test results and documentation:– Ductwork air leakage by certified tester (per RS-33)– Envelope air leakage – Ventilation system flow rate testing and commissioning
• The code official may require test documentation including:– An electronic record of the time, date and location of the test, using
a date-stamped smart phone photo or air leakage testing software
.
Duct Testing Test Result Calculator
• Introduction to duct sealing and testing requirements for the WSEC
• Basic understanding of the purpose of duct sealing and testing
• Discussion of benefits of moving ducts inside
• Get you ready to take TEC/RETROTEC training on how to use the testing equipment!
Note: This class does not provide qualification for ENERGY STAR, PTCS, tax credits or other Beyond Code programs
• Leaky and poorly insulated ducts typically raise heating and cooling costs 20% to 40%
• A conservative estimate is ducts waste over $10 billion in energy in residential homes
• HVAC ducts are “low-hanging WSEC-R fruit”
• Design HVAC within the conditioned space?
• Why drive a Tesla on flat tires?
• The hole needs to be connected to the outside
• Heat loss is proportional to temperature and pressure differences
• Holes that see high pressures and high temperature differences are most important for energy savings
In heating climates, this is the supply side near the air handler
In cooling climates this is the return side near the air handler
• Health and safety
• Comfort
• Energy savings
• Building durability
• Reduce greenhouse gases in atmosphere
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Return Air Pathway
Large Hole
Unsealed
Dovetail
Connections
Large hole where down drafting
furnace connects to
supply plenum
Holes
• CFM: Cubic feet per minute
• Pa: Pascals
• Conditioned Floor Area (CFA): Square footage of all heated areas
• Manometer: Digital pressure-reading device
• Duct Tester: Equipment used to pressurize ducts
• Blower Door: Equipment used to pressurize (or depressurize) a structure
• Airflow requires:
Driving force
(pressure or temperature difference)
A hole
• Air moves from high to low pressure areas
P1
+
P2
-
P1- P2= P
Airflow Hole size x P
Perfect Duct
1 cfm
(exfiltration)
1 cfm
(infiltration)
1 c
fm
Perfect
Duct
System
1 cfm
• Airflow in = airflow out, so
flow through fan = flow through leaks in system
• CFM25 is an aggregation of all holes throughout the entire duct system – that’s all!
It does not tell us where to find the holes
It does not tell us how much the ducts leak under normal operating conditions
Without a blower door, it does not tell us how much of the holes are connected to the outside
• Duct leakage to the outdoors measures effective duct leakage to the outside
• Combines a blower door with the duct blower
• Total duct leakage measures leakage to indoors and outdoors
Both tests provide cubic feet per minute (CFM) duct leakage numbers
At rough-in:
• Total leakage ≤ 4 CFM per 100 sf of conditioned floor
area @ 25 Pa for a complete system
• Total leakage ≤ 3 CFM per 100 sf of conditioned floor area @ 25 Pa if air handler has not been installed
Post construction:
• Total leakage test: ≤ 4 CFM per 100 sf
• Leakage to exterior test: ≤ 4 CFM per 100 sf
• Total leakage: ≤ 3 CFM per 100 sf buried duct-2018 code (new)
Based on conditioned floor area @ 25 Pa
Total leakage
• House size: 2,240 sf
• 2,240 x 0.04 = 90 CFM maximum
Leakage to exterior (requires a blower door)
• House size: 2,240 sf
• 2,240 x 0.04 = 90 CFM maximum
Duct Testing Affidavit Test Result Calculator
Exception: Duct tightness test is not required if:
• The air handler and all ducts are located within conditioned space
• 10 feet of return ducts and 5 feet of supply ducts are allowed to be outside of the conditioned space
• Duct tester
• Manometer
• Register blocks or “mask”
fan & rings
• Connect duct tester to furnace cabinet or return grill
• Close/seal outside ventilation air openings
• Block (seal) all registers
• Remove furnace filter
• Insert static pressure tap
• Program manometer
Seal registers
to pressure
test
1. Insert static probe into duct
2. Point toward air flow direction
Airflow
• Meters measure pressures only
• Most meters will convert pressures to flow rate
• Attention to meter details is critical:Garbage in = garbage out
Minneapolis DG-700
Color-coded connections
Step 1: Seal all registers and grills Mask or foam blocks
Integrated freshair duct sealed
Also: integrated fresh air duct sealed
Step 2: Insert in Supply Side(in or near supply plenum)
Step 3: Connect Duct Blower to System
Integrated fresh
air duct sealed
1. Seal all registers and grills
2. Seal fresh air duct and/or HRV
3. Install static pressure tap in supply side
4. Attach duct blower to system
5. Set up pressure gauge
6. Pressurize system to + 25 Pa
7. Record air flow into system @ + 25 Pa
8. Document set-up configurations
9. Consider automated duct testing report with time/GPS
and
Yields duct leakage CFM to the exterior
Seal and pressurize ducts to + 25 PaBlower door pressurizes building to + 25 Pa
Incorporates blower door
1. Seal all registers and grills
2. Seal fresh air duct and/or HRV
3. Install static pressure tap in supply side
4. Attach duct blower to system
5. Install blower door and close up the house
6. Set up pressure gauges
7. Pressurize house to +25 Pa (blower door)
8. Pressurize duct system to +25 Pa (duct blower)
9. Record air flow into system @ +25 Pa
10. Document set-up configurations
All joints, seams and connections shall be fastened and sealed
• See IMC 603.9 or IRC M1601.3 for details
• Closure systems must be installed according to the manufacturer’s listing
• Unlisted duct tape is not permitted as a sealant on any metal ducts
Duct tape may be used if:• Installed in accordance with mfg’s
installation instructions
• Must contain detailed info specific to application on ducts
• Info must contain approved duct materials and surface cleaning requirements
Please let us know if you find this information from any manufacturer!
Mechanically fastened joint using “the right tool for the job” per UL flex duct listing using approved Panduit strapping gun!
• Attics, crawl spaces, garages require R-8
• In slabs or underground require R-10
• On a roof or exterior of a building require R-8 and a weatherproof barrier
• Typical duct liner requires 2.5 inches to meet code
• Most duct liner is R-4 per inch & need additional insulation
• Installation of ducts in exterior walls, floors or ceilings shall not displace required insulation
• Unlined building cavities shall not be used as ducts
• Primary space conditioning systems in each dwelling unit require a programmable thermostat
• Heat pumps with supplemental electric resistance heaters shall have strip heat lockout controls
Max. setting of 40oF Set to 35oF or less at final inspection
Duct testing is required when replacing HVAC equipment.
This includes:
• Air handler replacement
• Outdoor condensing unit (AC or HP)
• Cooling or heating coils
• Furnace heat exchanger
• Testing must be completed by certified technician
• Results provided to homeowner and building official on affidavit
• Ducts with less than 40 lineal feet in unconditioned spaces
• Ducts that have been previously tested
• Ducts containing asbestos
• Ducts in additions less than 750 sf
• Habitat for Humanity
• First WA ENERGY STAR
• All ducts inside
• 1,000 sf
• All electric < $40/month
Ducts between floors High-efficiency furnace inside the structure
For floor/ceiling assemblies only -
not for crawl spaces
Pressure difference
• Stack effect
• Wind effect
• Temperature difference effect
• Duct leakage effect
• HVAC zone balance
44NCAT
Source: Residential Energy
What does the energy code require?
• Prescriptive air sealing
• Testing of the air barrier
• Maximum leakage targets
2015 WSEC maximum = 5 ACH50
new/additions
2018 may need 0.5 credit for 3 ACH50
2018 may want 2.0 ACH50 w/HRV or
ERV 2020 for 1.5 - 2.0 credits
Building envelope must have continuous air barrier
Breaks or joints are sealed
Air-permeable insulation is not an air barrier
VS.
• Air Barrier & Insulation table R402.4.1.1
• Include checklist of each building component with: QA = who, what, when & how? = < ACH50
• Cost-effective measure
• The devil’s in the air barrier QA details
Existing house
Addition
Addition only = 5.0 ACH
Addition + existing house = 7.0 ACH
Duct Sealing for Comfort, Energy and Air Quality http://www.energy.wsu.edu/videos/duct-sealing/
Sealing HVAC system ducts is a cost-effective energy efficiency action that also improves indoor air quality. Learn how ducts move air, where common leaks are, and how to fix leaks.
Air Leakage in Homes: The Invisible Thiefhttp://www.energy.wsu.edu/videos/air-leakage-in-homes_part-01/
(presented in 7 chapters)
• Closed house condition• Blower door creates negative pressure• Measure house pressure + air flow out• Use - 50 Pascals pressure
High air flow @ 50 Pascals = large air leakageLow air flow @ 50 Pascals = small air leakage
Measure the pressure in building
Measure the volume of air out fan
Calculate the leakage area Estimate air exchange
• Blower door Fan Panel Frame
• Manometer Old version New (WiFi) version
w/multiple doors
• Assemble frame, place nylon panel over frame, secure in exterior door frame
• Insert fan in panel
• Connect tubing to manometer, fan and exterior
• Properly program manometer
• Depressurize to -50 Pa and record CFM
Device Configuration
select
“REF” ports
“Input” ports
Device select
Mode select
BD 3 OPEN
PR/ FL
Pa CFM
1
BD = Blower Door
BD 3 OPEN
PR/ FL
Pa CFM
1
BD 3 OPEN
PR/ FL
Pa CFM
1
BD 3 OPEN
PR/ FL
Pa CFM
1
• Close exterior windows and doors
• Close fireplace and stove doors
• Close dampers (depressurizing the house sucks gravity dampers closed)
• Plumbing traps must be filled with water or blocked in some other manner
• Open interior doors
Did I fill the plumbing traps?
• Open access hatches to conditioned attics or crawl spaces
• Exterior ventilation openings closed and sealed
• HVAC ducts and registers not sealed
• HVAC, water heater OFF
Pressure (in Pascals)
Flow rate (CFM)
• Determine leakage rate of house with blower door (CFM @ 50 Pascals)
• Calculate to volume of the house (ft3)
ACH50 = (CFM x 60) ÷ volume
• 2,000 sf house
• Volume = 16,000 ft3 (2,000 x 8)
• Blower door CFM = 1,300 CFM
• ACH50 = (CFM x 60) ÷ volume
• ACH50 = (1,300 x 60) ÷ 16,000
• ACH50 = 78,000 ÷ 16,000
• ACH50 = 4.8
• Now that you understand the testing approaches and requirements for WSEC-R, you need to learn how to use the equipment and become proficient using it
• Spend 1-3 hours on these websites learning how to use the equipment:
https://retrotec.com/
https://energyconservatory.com/
www.energy.wsu.edu/
BuildingEfficiency/EnergyCode