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VERSATILE SHORING SOLUTIONS FORSHALLOW EXCAVATIONS
Supporting our customers to createsafe working environments
MGF GRiPSHORELIGHTWEIGHT SHORING RANGE
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Lightweight, modular GRP shoring equipment that enables rapid creation of a safe working environment in shallow excavations.
Scan to watch ourSafe Installation Guides
or visit youtube.com/MGFLtd
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Providing a shoring solution for 1000mm to 2000mm deep trenches is a standard requirement. The MGF GRiPSHORE range enables safe working through lightweight shoring equipment that can be transported easily, installed manually whilst matching the durability and strength of traditional, heavier aluminium support systems.
Designed and developed in response to our customers safety needs, the product range providesa versatile hire solution for quickly installed, flexible shoring in excavations up to 2000mm deep and 1450mm wide. The product range is fully patent protected and a registered design of MGF (Trench Construction Systems) Ltd.
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Commitment | Innovation | Sustainability
MGF: THE FACTS • Specialist Supplier to the UK Construction Industry for over 30 years.• Nationwide service available from 10 locations.• Award winning safe systems of work guidance.• In-house manufacture, transport and engineering services.• Over 280 directly employed skilled staff.• Developing, training and investing in civil engineering careers.• Leaders in digital engineering.• Dedicated technical sales and after care teams.• Innovation at the heart of our operations. • Online account management, MGF ExtraNET.
Scan to visit our website www.mgf.ltd.ukResearch and Development
trials with Balfour Beatty
www.mgf.ltd.uk
AWARD WINNING INSTALLATION GUIDANCE
Live site demo installation for the Rail Sector
Scan to watch our Safe Installation Guides orvisit youtube.com/MGFLtd
MGF products are provided with a wide range of award winning safe installation and extraction guidance available as printed Site Safety Packs or short animated videos.
View our videos in our media centre at www.mgf.ltd.uk or via our YouTube channel.
mainÊred
PMSÊ1795CC0ÊÊM96ÊÊY90ÊÊK2
YOUTUBEÊLOGOÊSPECS
PRINTgradientÊbottom
PMSÊ1815CC13ÊÊM96ÊÊY81ÊÊK54
onÊdarkÊbackgroundsonÊlightÊbackgrounds
standard
noÊgradients
watermark
stackedÊlogoÊ(forÊsharingÊonly)
standard
noÊgradients
watermark
stackedÊlogoÊ(forÊsharingÊonly)
white
WHITEC0ÊÊM0ÊY0ÊÊK0
black
BLACKC100ÊM100ÊY100ÊK100
Product discussion with HSE at Working Well Together
GRP Trench Box
Commitment | Innovation | Sustainability
MGF GRiPSHOREPRODUCT RANGE
GRP Sheets and Walers: Used for excavations up to 2000mm deep and widths from 620mm to 1420mm.
GRP Vertishore: Used for excavations up to 2000mm deep and widths from 570mm to 1420mm wide.
GRP Trench Box: Used for excavations up to 1500mm deep and widths from 620mm to 1420mm wide.
GRP Modular Box: Used for excavations up to 2000mm deep and widths from 620mm to 1420mm wide.
GRP Sheets and Walers
The range can be supplied with safe access solutions such as MGF WALKSAFE and MGF CROSSSINGSAFE, lightweight temporary crossing plates used to form pedestrian and vehicle access.
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GRP Vertishore
GRP Modular Box
KEY BENEFITS INCLUDE: • Lightweight - UK manufactured from pultruded glass
reinforced plastic (GRP) to BS EN 13706. • Easily handled - Safe manual handling without the need for
an excavator.• Easily transported - Suitable for commercial vehicles with
small payload capacity.• Fast - Efficient installation and extraction with video
guidance available.• Durable - Excellent corrosion resistance and weatherability.• Electrically non conductive• Versatile - Able to cope with restrictive access, service
crossings and obstructions.• Fire retardant - ASTM E84 Class 1.• Competitive hire rates. • Next day delivery available. • Ancillaries for safe access available.
FACT:“MOST INJURIES OCCUR IN AND AROUND EXCAVATIONS LESS THAN 2.4M DEEP WHENEITHER LITTLE OR NO TEMPORARY SHORINGHAS BEEN PROVIDED.”
CPA MANAGEMENT OF SHORINGIN EXCAVATIONS PART 1
www.mgf.ltd.uk
Commitment | Innovation | Sustainability
GRP TRENCH BOX A lightweight shoring solution for excavations up to 1500mm deep with widths from 620mm to 1420mm. The GRP Trench Box panels create a working area of 1500mm wide and a minimum under strut clearance of 570mm to allow services to pass. Due to the soil arch created by the hydraulic struts, GRP Trench Boxes can be set out with a clear space of up to 1500mm between boxes making an efficient solution for longer trench runs.
Designed to withstand a maximum safe working load of 16.5kN/m², for use in made ground such as soft cohesive and loose granular fill which is generally self-supporting in the short term and where no ground water is present. Use in problematic ground such as very soft clays and silt or peat or in excavations where a high volume of services are expected to cross the trench is not recommended.
The lightweight equipment can be rapidly assembled by hand where access is limited, without the need for an excavator. The hydraulic struts allow the full process to be achieved safely without the requirement for operatives to enter an unsupported trench.
www.mgf.ltd.uk
KEY PRODUCT FEATURES: Dimensions 1500mm deep x 1500mm wide
SWL 16.5kN/m2 (based on hydraulic jack and soil arching theory)
Weight* 78kg per unit
Max Trench Height 1500mm
Trench Width Range 620mm to 1420mm
Panel Width 1500mm
Under Strut Clearance 570mm Min.
Strut Spec 2” aluminium, single acting hydraulic rams
Strut SWL 60kN
Strut Weight 550 - 900mm stroke, 5.7kg (empty) 850 - 1375mm stroke, 8kg (empty)
Manufacture UK manufactured from pultruded GRP to BS EN 13706
Safety Features Electrically non-conductive and fire retardant to ASTM E84 Class 1
Ancillaries Handrailing, GRP ladders, Lightweight 10 litre bucket pump, slings, hydraulic
release tools
* Weights are based on 550 – 900 struts
Commitment | Innovation | Sustainability
GRP MODULAR BOX A lightweight, modular shoring solution for excavations up to 2000mm deep with widths from 620mm to 1420mm. GRP Modular Box panels create a working area 1500mm wide and a minimum under strut clearance of 570mm to allow services to pass. Due to the soil arch created by the hydraulic struts, GRP Modular Boxes can be set out with a clear space of up to 1500mm between boxes making an efficient solution for longer trench runs.
Designed to withstand a maximum safe working load of 16.5kN/m², for use in made ground such as soft cohesive and loose granular fill which is generally self-supporting in the short term and where no ground water is present. Use in problematic ground such as very soft clays and silt or peat or in excavations where a high volume of services are expected to cross the trench is not recommended.
The lightweight equipment can be rapidly assembled by hand where access is limited, without the need for an excavator. The hydraulic struts allow the full process to be achieved safely without the requirement for operatives to enter an unsupported trench.
www.mgf.ltd.uk
KEY PRODUCT FEATURES: Dimensions 2000mm deep (top & base) x 1500mm wide
SWL 16.5kN/m2 (based on hydraulic jack and soil arching theory)
Weight* 50kg per unit (100kg top and base)
Max Trench Height 2000mm
Trench Width Range 620mm to 1420mm
Panel Width 1500mm
Under Strut Clearance 570mm Min.
Strut Spec 2” aluminium, single acting hydraulic rams
Strut SWL 60kN
Strut Weight 550 - 900mm stroke, 5.7kg (empty) 850 - 1375mm stroke, 8kg (empty)
Manufacture UK manufactured from pultruded GRP to BS EN 13706
Safety Features Electrically non-conductive and fire retardant to ASTM E84 Class 1
Ancillaries Handrailing, GRP ladders, Lightweight 10 litre bucket pump, slings, hydraulic
release tools
* Weights are based on 550 – 900 struts
Commitment | Innovation | Sustainability
GRP SHEETS AND WALERSA versatile shoring solution designed to horizontally brace trenches for the safe installation of utilities in excavations up to 2000mm deep with widths from 620mm to 1420mm. Frames can be installed continuously for an infinite trench length. The system offers clearance between struts on plan of up to 1800mm to allow access. Subject to design, the clearance below the bottom frame can be up to 600mm to allow services to pass beneath.
Designed to withstand a maximum safe working load of 16.5kN/m², for use in made ground such as soft cohesive and loose granular fill which is generally self-supporting in the short term and where no ground water is present. Use in problematic ground such as very soft clays and silt or peat is not recommended.
The lightweight equipment can be rapidly assembled by hand where access is limited, without the need for an excavator. The hydraulic struts allow the full process to be achieved safely without the requirement for operatives to enter an unsupported trench. ENDSAFE struts are available to close off the ends of a trench providing extra protection from loose materials falling into the excavation.
KEY PRODUCT FEATURES: Waler Lengths 1600mm / 2100mm
Sheet Lengths 1500mm / 2000mm
Sheet Width 500mm
www.mgf.ltd.uk
System SWL 16.5kN/m2 (based on hydraulic jack and soil arching theory)
Sheet Weight 3.34kg per metre
Waler Weight 3.85kg per metre
Strut Spec 2” aluminium, single acting hydraulic rams
Strut SWL 60kN
Strut Range and Weight 550 - 900mm stroke, 5.7kg (empty) 850 - 1375mm stroke, 8kg (empty)
Max Trench Height 2000mm
Trench Width Range 620mm to 1420mm
Under Strut Clearance Max. 600mm
Manufacture UK manufactured from pultruded GRP to BS EN 13706
Safety Features Electrically non-conductive and fire retardant to ASTM E84 Class 1
Ancillaries Handrailing, GRP ladders, Lightweight 10 litre bucket pump, slings, hydraulic
release tools, lifting chains
Commitment | Innovation | Sustainability
GRP VERTISHOREA versatile shoring solution designed to be used in small trenches for the safe installation of utilities in excavations up to 2000mm deep with widths from 570mm to 1420mm. GRP Vertishore is available with or without a 500mm backing board and can be provided in lengths of 500mm, 1600mm and 2100mm.
MGF recommend a minimum of 3 units be installed at 1500mm centres, or up to 2000mm centres if hired with a backing board. The system provides a minimum 570mm of clearance below the bottom strut.
Designed for use in made ground such as soft cohesive and loose granular fill which is generally self-supporting in the short term and where no ground water is present. Use in problematic ground such as very soft clays and silt or peat is not recommended.
The lightweight equipment can be rapidly assembled by hand where access is limited, without the need for an excavator. The hydraulic struts allow the full process to be achieved safely without the requirement for operatives to enter an unsupported trench.
www.mgf.ltd.uk
* Available with or without 500mm wide backing board. ** Weights are based on 550 – 900 struts
KEY PRODUCT FEATURES: System Available in 3 different configurations to
suit site conditions
Vertishore Sizes A) 500mm / B) 1500mm* / C) 2000mm*
Panel Sizes (hybrid) 1500mm long x 500mm wide 2000mm long x 500mm wide
Weight** A) 10kg / B) 24kg (37kg with backing board) C) 28kg (44kg with backing board)
Max Trench Depth 2000mm
Trench Width Range 570mm to 1420mm
Centres 1500mm (without backing board) 2000mm centres (with backing board)
Under Strut Clearance 570mm Min.
Strut Spec 2” aluminium, single acting hydraulic rams
Strut SWL 30kN (60kN with backing board)
Strut Weight 550 - 900mm stroke, 5.7kg (empty) 850 - 1375mm stroke, 8kg (empty)
Manufacture UK manufactured from pultruded GRP to BS EN 13706
Safety Features Electrically non-conductive and fire retardant to ASTM E84 Class 1
Ancillaries Handrailing, GRP ladders, Lightweight 10 litre bucket pump, slings, hydraulic
release tools
Commitment | Innovation | Sustainability
MGF WALKSAFE ANDMGF CROSSINGSAFE
MGF WALKSAFE andMGF CROSSINGSAFE
Safe temporary access solutions manufactured from highly durable plastic, ideal for creating safe environments for the public around excavations and where access is limited on small sites. The crossing plates can be used in a variety of combinations to form temporary walkways and vehicle crossing bridges with edge protection that conforms to highways safety standards.
Benefits: • Lightweight non slip 16kg panels are able to be handled
manually for ease of installation and transportation.• Multifunctional configurations can be used together or with
other MGF products.• Edge protection provided as part of the solution.• Capable of supporting applied point load of 10kN for trenches
up to 1.1m wide.• Available with high visibility barrier planks and kerb ramps to
meet highways safety standards.
www.mgf.ltd.uk
MGF WALKSAFE
MGF CROSSINGSAFE
MGF WALKSAFE• Creates a safe access solution for pedestrians and cyclists in
and around excavation works.
• The system can be linked together for varying lengths and supplied with short, lightweight edgesafe barriers.
MGF CROSSINGSAFE• Creates a safe access solution for light commercial vehicles, up to a weight of 3.5 tonnes, to cross over the excavation works.
• The system can be linked together for varying widths and is supplied with long, lightweight steel edgesafe barriers.
GRP LADDERSOur incredibly lightweight one piece leaning rung ladders are manufactured from E17 Structural Grade Pultruded GRP (glass reinforced plastic) to BS EN 13706. They are available in lengths ranging from 3.0m to 7.0m and comply with BS EN 131 – 150kg SWL. The ladders are supplied with 400mm wide, square, anti-slip rungs and rubber anti-slip end caps on the ends of the stiles as standard.
Commitment | Innovation | Sustainability
KEY PRODUCT FEATURES: Weight (kg)
3m GRP Ladder 11 4m GRP Ladder 14
5m GRP Ladder 18
6m GRP Ladder 22
7m GRP Ladder 25
www.mgf.ltd.uk
ALUMINIUM HYDRAULIC CYLINDER EXTENSIONS Our aluminium strut extensions can be used in conjunction with 550-900mm (Type A) hydraulic struts to allow for trench widths up to 2000mm. This simple addition allows the lightweight GRiPSHORE shoring range to be used on sites where shallow excavations need that extra width.
KEY PRODUCT FEATURES: 800 Extension Weight 7kg
1100 Extension Weight 9kg
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EDGESAFE-MESH A lightweight, coated steel mesh temporary edge protection system, designed to be quickly and easily installed by hand, to be used with all MGF GRiPSHORE R products. The system employs GRP adaptors and vertical box sections which simply slot onto the shoring products with no mechanical fixings to provide edge protection to an excavation.
The system satisfies the requirements of BS EN 13374:2013 Class A Temporary Edge Protection Systems and is designed to be installed and removed by a single operative from a position of safety. Edgesafe-Mesh can be simply overlapped to provide a constant run of edge protection.
Commitment | Innovation | Sustainability
KEY PRODUCT FEATURES: Panel Length 1665mm
Panel Weight 10kg
Adaptor Weight 2kg
Vertical Box Section Weight (Each) 3kg
www.mgf.ltd.uk
EDGESAFE-GRP A lightweight, plastic temporary edge protection system, designed to be quickly and easily installed by hand, to be used with MGF GRiPSHORE R Trench Boxes and Modular Boxes. The system employs GRP adaptors which simply slot onto the shoring products with no mechancial fixings to provide edge protection to an excavation.
The panels are manufactured from GRP and satisfy the requirements of BS EN 13374: 2013 Class A Temporary Edge Protection Systems. The system is designed to be installed and removed by a single operative from a position of safety. Edgesafe-GRP panels can be connected together to provide a constant run of edge protection.
KEY PRODUCT FEATURES: Panel Length 1370mm
Panel Weight 10kg
Adaptor Weight 2kg
T: 01942 402 700 E: [email protected] Wigan | Manchester | Castleford | County Durham
Midlands | East Anglia | Bristol | Exeter | London North | London City
I can see this product becoming the ‘go to’ system for quick limited access works such as utility and service bursts. The lightweight design and efficient installation make this the best new product I have installed for a long time.
Andrew Swan, CITB Construction Instructor MGF GRiPSHORE has been incorporated into CITB training courses since 2014
British Construction Industry Awards 2015Product Design Innovation Award - Civil Engineering
This simple but widely applicable solution will radically improve health and safety in shallower trench excavations. It will potentially instigate a culture change, especially with SME’s and utility operatives.
Effective use of lightweight materials and basic analysis of soil mechanics provides a quick to install and versatile sustainable low cost solution that reduces CO2 emissions and negates the need for plant.
Judges Panel, BCIA Awards 2015
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