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Metso Mining Screens

Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

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Page 1: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Metso Mining Screens

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Page 2: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Announcing the new benchmark for minerals separation...

...the Metso Mining Screen Range

Where we’ve been Where we’re going

Metso has leveraged its deep product knowledge, unequalled industry experience and exceptional design expertise to create a breakthrough product range of vibrating screens for the mining industry.

With its extraordinary pedigree, which includes names like Svedala, Allis-Chalmers, Hewitt-Robins and Nordberg, Metso is in a strong position to engineer customer success with an outstanding value package that includes innovative and proven screening technology.

Metso is launching a mining screen range designed specifically for the mining industry of the future, providing total solutions with:

• Groundbreaking technology• Expert systems• Guaranteed circuits• Machines to fit any application• A global supply chain

In other words – a mining screen range that is good enough to be called Metso.

Range includes the following models:• MF (Multi-Flo) - linear motion curved decks • RF (Ripl-Flo) - circular motion curved decks • LH (Low-Head) - linear motion horizontal decks 3.6 m x 8.2 m DD secondary Multi-Flo screening -7” material

at up to 4,000 tph at copper mine in North America

Mining ScreenS

Page 3: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Mining Screens 1

Mining ScreenSMetso World MapEurope centricGRAYCMYK version

Fill – Metso Dark Gray 20% Line (if needed) – Metso Dark Gray 70%

Testing and Product Centers

Global NetworkMetso’s custom-built proprietary test-ing equipment more accurately pre-dicts customers’ circuits. Through-life service and support, and purpose-built application test labs equal improved efficiency.

Columbia, South Carolina – SSP server network, assembly plant, warehouse, engineering, training center.

MAP KEY Testing Center Product Center

Our exper t ise is conf i rmed by our test ing and produc t centers around the wor ld.

Metso Mining Screen Team

Sorocaba, Brazil – factory, foundry, warehouse, proprietary test equipment, full testing circuit, lab,

engineering, FEA.

Sorocaba, Brazil – test center. Milwaukee, Wisconsin – complete crushing and screening plant, lab.

Newcastle, Australia – full fabrication and machine, engineering/FEA, assembly, warehouse.

Bawal, India – fabrication, machinery, assembly, warehouse, engineering.

Mannheim, Germany – assembly, design, warehouse.

Page 4: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

2 Mining Screens

Perfecting the process with Metso’s exclusive

application and design knowledge.

Expert SystemsMetso leads the industry with these powerful systems.

Bruno crushing and screening flow sheet

Australian sizing program

Mineral process flow sheet

Mining ScreenS

FEA (Finite Element Analysis)

Screen Security Package (SSP)

Page 5: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Mining Screens 3

Circuit Machinery with Matched Performance

Circuit Solutions• Engineering customer success• Optimized body design for SAG mill “super screens” • Packaging capability ensures crushing circuit integrity • One process guarantees “No Risk Circuits”• “Ready to Run” screens with Trellex media and dust enclosures

Screen matched with Trellex media and dust enclosure

Mining ScreenS

Page 6: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

4 Mining Screens

Complete protection:• 24-hour condition monitoring• Online maintenance support• Improves profits and uptime• Increases MTBF• Decreases operating expenses

Innovative technology:• Patent pending stress monitoring• Performance optimization

Monitoring Technology...

Screen Security Package (SSP)

Mining ScreenS

Page 7: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Mining Screens 5

• Bearing condition• Structure analysis• Orbits

• Speed (RPM)• FFT frequency analysis• Cradle-to-grave audit program

Sample frequency test report LSB hand-held device

Monitoring Technology...

Linear Structural Bearing (LSB)Expert field audits:

Mining ScreenS

Sample LSB analysis

Page 8: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

6 Mining Screens

Secondary and Tertiary Applications, Large Tonage

Metso Mining Screens

Low Head:• 2.4 m x 6.0 m DD• Isolation frame• Dust Enclosure

3-D model available for Engineering Layout

ML Exciter:• Two exciter sizes supply the whole range of equipment• Oil lubricated lip seals • Gears optimized• SSP/LSB compatible• Externally adjusted flywheels• Electronic brakes

Standard screen range: • Features a full line of products for any type of application• Single and double deck• From 1.8 m to 4.2 m wide • From 4.8 m to 8.5 m longFor other sizes, consult local office for details.

Mining ScreenS

Page 9: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

Mining Screens 7

V-Series cartridge Ripl-Flo mechanism:• Lower stopping inertia • Easy stroke adjustments

• Dewatering

• SAG mill

• Four bearing

• Fine dry sizing

• Trash screens

• Hot pellet screens

Additional screen types:

Multi-Flo:• 3.6 m x 8.2 m SD Multi-Flo screen set up with SSP system

Ripl-Flo :• New moderate banana incline series screens• Improved performance • No compromise on space• 3.0 x 7.3 double deck incline screen

Mining ScreenS

Page 10: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

8 Mining Screens

Vibrating grizzly feederControl feeding across the width

• Fabricated or cast grizzly bars• Stepped deck configuration• Adjustable openings• Heavy duty side plate reinforcement (bi-duty cycle)• AR sideplate liner protection• AR pan liners (up to 1-1/2” thick) protecting impact areas• Extra heavy duty cross members

Grizzly Scalper

Primary and Scalping Applications, Large Tonnage

Feeders and Grizzlies

Mining ScreenS

Pan Feeder

Page 11: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

* North America only

Trellex:• Screen media• Liners• Dust enclosures

Trellex LS HiPer FloAt least 20% more active screening surface

Trellex LS HiPer CleanPrecision production without interruptions

Replacement Parts:For Nordberg, Svedala, Hewitt-Robins, SECO, Allis-Chalmers, Tyler and more*

Metso workshops around the world offer:• Local part availability and emergency service• Genuine OEM replacement parts• Competitive prices• Thousands of parts in stock• Immediate shipping

Parts

Service products offer:• Field audits• On-site assembly • Rebuild programs

Trellex LS HiPer LifeBuilt tough for maximum load handling

Trellex LS HiPer DrainPrecision and exceptional dewatering

Mining ScreenS

Page 12: Metso Mining Screens · Mining Screens 1 Mining ScreenS Metso World Map Europe centric ... • Patent pending stress monitoring ... Metso Minerals Indústria e Comércio Ltda

oN eruhcorB eciton roirp tuohtiw noitaretla ot tcejbuS . ????-08-09-CBL/Matamata-English © 2009 Metso Printed in New Zealand

tnempiuqe gnihsurc ygolonhceT noitcurtsnoC osteM

Our Nordberg, Barmac* and Lokotrack brand ranges:

stnalp etelpmoC tnempiuqe eliboM srehsurc tinU• C Series jaw crushers • LT Series mobile crushing plants • Complete plants for aggregate production • Primary gyratory crushers • NW Series portable plants • Complete plants for recycling• GP Series cone crushers • HP Series cone crushers• MP Series cone crushers • NP Series horizontal impact crushers• Barmac vertical shaft impact crushers• Laboratory crushers

Metso’s Mining and Construction TechnologyLokomonkatu 3, P.O. Box 30633101 TampereFinlandPhone: +358 204 84 142Fax: +358 204 84 143

e-mail: [email protected]/miningandconstruction

Australia and New ZealandMetso Minerals (Australia) LtdLevel 2, 1110 Hay StreetWest Perth, WA 6005AustraliaPhone: +61 8 9420 5555Fax: +61 8 9320 2500

ChinaMetso Minerals (Beijing) Ltd19/F, The Exchange Beijing, Tower 4,China Merchants Centre,No. 118 Jian Guo Lu Yi Chaoyang District100022 Beijing,ChinaPhone: +86 10 6566 6600Fax: +86 10 6566 2583

cMetso Minerals (India) Pvt Ltd1st Floor, DLF Building No. 10,Tower A, DLF CybercityDLF Phase II, Gurgaon 122002IndiaPhone: +91 124 235 1541Fax: +91 124 235 1601

Europe, Middle East and AfricaMetso Minerals España, S.A.C/ Rivas N° 428032 MadridSpainPhone: +34 91 825 5700Fax: +34 91 825 5740

North and Central AmericaMetso Minerals Industries Inc.240 Arch StreetYork, PA 17403U.S.A.Phone: +1 717 843 8671Fax: +1 717 845 5154

Russia and other CIS countriesZAO Metso Minerals (CIS)V.O. Liniya, 70199178 St. PetersburgRussiaPhone: +7 812 740 3040Fax: + 7 812 740 5775

South AmericaMetso Minerals Indústria e Comércio LtdaAvenida Independência, 2500 - Éden18087-050 SorocabaBrazilPhone: +55 15 2102 1300Fax: +55 15 2102 1696

Metso’s Mining and Construction Technology business line main contacts

* Barmac is a trademark owned by Metso and is registered in many countries around the world.

AsiaMetso Mining and Construction, China19/F The ExchangeBeijing Tower 4, China Merchants Centre, #118District Beijing, 100022 Beijing, ChinaTel: 86 10 6566 6600

Australia

Metso Mining and Construction, PLC45 Hargrave Street Carrington, Newcastle, NSW 2294, AustraliaTel: 61 2 4978 8100

Europe, Middle East & AfricaMetso Minerals (Deutschland) GmbHObere Ried Strasse 111-11568309 Mannheim, GermanyTel: 49 621 72700-520

IndiaMetso Mining and Construction 19A-2 Everest, 46-C Jawaharlal Nehru Road Kolkata 700 071, India Tel: + 91 33 2288 2571 / 2536 North America

Metso Mining and Construction1030 Metso WayColumbia SC 29229 USATel: (803) 699-4227 South AmericaMetso Mining and ConstructionAv. Independencia 2500 EdenSorocaba, SP, Brazil 18087-101Tel: 55 (15) 2102 1300

Metso Corporation, Fabianinkatu 9 A, P.O. Box 1220, FI-00101 Helsinki, Finland, tel. +358 20 484 100, fax +358 20 484 101, www.metso.com

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The information contained herein is a general description only, is not guaranteed and contains no warranties of any kind.