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Sr. No Attibute Variables 1 Standard Cost Variance 2 Manufacturing Cost/unit as a 3 Reportable Health and Safety 1.Material Variance 2. Labour Variance 1. Material Overhead Cost/unit 2. Overhead Cost/unit 3. Resource Cost/unit 4. Outside Processing Cost/unit 1. uncontrolled Occupational hazards 2. Potential Hazards 3. Near misses motion Injuries 2. Machine specific injuries 3. Injuries speccific to handling of hazardous material 4. Injuries qualified as occupational hazards Injuries Qualified for compensation due to Occupational Hazards

Metrics

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Basic Metrics for manufacturing industry

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Page 1: Metrics

Sr. No Attibute Variables Calculation

1 Standard Cost Variance 1+2

2 Manufacturing Cost/unit as a %

3 Reportable Health and Safety Stand 1+2+3

1+2+3+4

N/A

1.Material Variance2. Labour Variance

1. Material Overhead Cost/unit2. Overhead Cost/unit3. Resource Cost/unit4. Outside Processing Cost/unit

1. ((1+2+3+4)/Full Cost)*1002. (1/Full Cost)*1003. (2/Full Cost)*1004. (3/Full Cost)*1005. (4/Full Cost)*100

1. uncontrolled Occupational hazards2. Potential Hazards3. Near misses

1. Repetitive motion Injuries2. Machine specific injuries3. Injuries speccific to handling of hazardous material4. Injuries qualified as occupational hazards

Injuries Qualified for compensation due to Occupational Hazards

Page 2: Metrics

Environmental Incidents Emission Standards

1*21. Waste Qty (Kg)2. Emission Factor

Page 3: Metrics

Metrics

Reported Hazards/period

Reported Injuries/Period

Compensation ($)/period

1.Standard Cost Variance MoM2. Standard Cost variance QoQ3. Standard Cost Variance YoY4. Variance as a % of Standard Cost MoM/QoQ/YoY

1. Total Mfg Cost/unit/period2. Respective cost/unit/period

Page 4: Metrics

Carbon Footprints/annum

Allowable emission (ppm) vs Actual emisssion (ppm)/annum

Page 5: Metrics

Review Level: Plant ManagerStandard Cost VarianceMonth actual cost

Jan-15 $54,000 Feb-15 $57,000 Mar-15 $61,000

Review level: Executive

Reported Injuries/periodYear Injuries Reported

Jan-15 140Feb-15 132Mar-15 97

Review level: Executive

Environmental Emissions (ppm)Year Jan-15Allowable emission 10Actual Emission 19

Page 6: Metrics

Review Level: Plant ManagerManufacturing cost/unit

Standard Cost Variance Year$57,000 $3,000 Jan-15$62,000 $5,000 Feb-15$54,000 ($7,000) Mar-15

Review level: Executive

Injuries due to Occupational Hazard120 Compensation for Occupational Hazard ($)119 Year

87 Jan-15Feb-15Mar-15

Review level: Executive

Feb-15 Mar-1510 1028 23

Page 7: Metrics

Review level: ExecutiveManufacturing cost/unit

Mfg Cost Total Cost mfg cost/Total Cost$5,100 $23,000 22.1739130434783$7,000 $24,000 29.1666666666667

$21,000 $27,900 75.2688172043011

Review level: Executive

Compensation for Occupational Hazard ($)Compensation

$43,000 $23,000 $17,890

Page 8: Metrics

Jan-15 Feb-15 Mar-15

($20,000)

($10,000)

$0

$10,000

$20,000

$30,000

$40,000

$50,000

$60,000

$70,000

Standard Cost Variance

actual cost Standard Cost Variance Jan-15 Feb-15 Mar-150%

10%20%

30%40%

50%

60%70%80%

90%100%

Manufacturing cost/unit

Total Costmfg cost/Total Cost

Jan-15 Feb-15 Mar-15$0

$5,000 $10,000 $15,000 $20,000 $25,000 $30,000 $35,000 $40,000 $45,000 $50,000

Compensation for Occupational Hazard ($)

Compensation

Jan-15 Feb-15 Mar-150

5

10

15

20

25

30

Environmental Emissions (ppm)

Allowable emissionActual Emission

Page 9: Metrics

Jan-15 Feb-15 Mar-150%

10%20%

30%40%

50%

60%70%80%

90%100%

Manufacturing cost/unit

Total Costmfg cost/Total Cost

Jan-15 Feb-15 Mar-150

20

40

60

80

100

120

140

160

Reported Injuries/period

Injuries ReportedInjuries due to Occupa-tional Hazard

Jan-15 Feb-15 Mar-150

5

10

15

20

25

30

Environmental Emissions (ppm)

Allowable emissionActual Emission

Page 10: Metrics

Jan-15 Feb-15 Mar-150

20

40

60

80

100

120

140

160

Reported Injuries/period

Injuries ReportedInjuries due to Occupa-tional Hazard