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© 2010 Doble Engineering Company -77th Annual International Doble Client Conference All Rights Reserved Model of core (Wood that pasted aluminum foil to surface) Enclosure (Steel) Stand (Steel) Windings S(LV) P(HV) Pg Pf axis FL Stabilising winding DIAGNOSTIC METHOD OF DEFORMATION OF WINDING USING SFRA Hiromichi Okumo Tokyo Electric Power Company (Japan) ABSTRACT Tokyo Electric Power Company (TEPCO) carried out a study on the diagnostic method of deformed windings in a transformer using SFRA. Since the SFRA trace changes according to the part of the winding that is deformed and the amount of deformation, the internal state of transformers can be determined by comparing to the SFRA trace that was measured in normal. However, there are various types of problems that can occur in winding and core; therefore it is important to obtain basic data that characterizes the different types of deformation. TEPCO studied the effects on SFRA traces for changes made in the transformer windings under controlled laboratory conditions. The windings of a 66kV, 20MVA distribution transformer were used for the measurements under axial, radial and buckling displacement. This paper reports TEPCO’s study on the measurements and the analysis of SFRA characteristic in these deformed winding states. MEASURING METHOD The test specimen consists of a single phase transformer with high and low windings, a simulated core, a rolling base and a removable metal enclosure (Figure 1). MEASUREMENTS Winding Deformation Figure 2 P S Salient Max 3mm (1 3mm) Reentrant Max 14mm (11 14mm) 20mm,40mm,80mm Pg P S Pf (1) Axial displacement of winding - P, Pg and Pf windings shifted to upper side - By the insertion of spacers to the bottom Winding Model (Single Phase) Figure 1 (2) Radial displacement of winding - S winding shifted to radial direction P S (3) Buckling of inside winding - By making blows from the outside - Insulation cylinder between winding P and S was removed (both before and after deformation of buckling)

Metodos de Diagnostico de Deformaciones Sfra

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  • 2010 Doble Engineering Company -77th Annual International Doble Client Conference

    All Rights Reserved

    Model of core

    (Wood that pasted

    aluminum foil to

    surface)

    Enclosure (Steel)

    Stand (Steel)

    Windings

    S(LV)

    P(HV)

    Pg

    Pf

    axis

    FL

    Stabilising

    winding

    DIAGNOSTIC METHOD OF DEFORMATION OF WINDING USING SFRA

    Hiromichi Okumo

    Tokyo Electric Power Company (Japan)

    ABSTRACT

    Tokyo Electric Power Company (TEPCO) carried out a study on the diagnostic method of deformed

    windings in a transformer using SFRA. Since the SFRA trace changes according to the part of the

    winding that is deformed and the amount of deformation, the internal state of transformers can be

    determined by comparing to the SFRA trace that was measured in normal. However, there are various

    types of problems that can occur in winding and core; therefore it is important to obtain basic data that

    characterizes the different types of deformation.

    TEPCO studied the effects on SFRA traces for changes made in the transformer windings under

    controlled laboratory conditions. The windings of a 66kV, 20MVA distribution transformer were used

    for the measurements under axial, radial and buckling displacement. This paper reports TEPCOs study on the measurements and the analysis of SFRA characteristic in these deformed winding states.

    MEASURING METHOD

    The test specimen consists of a single phase transformer with high and low windings, a simulated core, a

    rolling base and a removable metal enclosure (Figure 1).

    MEASUREMENTS Winding Deformation

    Figure 2

    P

    S

    SalientMax 3mm(13mm)

    ReentrantMax 14mm(1114mm)

    20mm,40mm,80mm

    PgPS Pf(1) Axial displacement of winding - P, Pg and Pf windings shifted to upper

    side - By the insertion of spacers to

    the bottom

    Winding Model (Single Phase)

    Figure 1

    (2) Radial displacement of winding - S winding shifted to radial direction

    PS

    8mm

    15mm

    (3) Buckling of inside winding - By making blows from the outside - Insulation cylinder between winding P and S was

    removed (both before and after deformation of buckling)

  • 2010 Doble Engineering Company -77th Annual International Doble Client Conference

    All Rights Reserved

    2

    (1) Axial Displacement

    To simulate the axial displacement 20, 40 and 80 mm spacers were fitted under the high voltage winding

    to raise the winding in relation to the low voltage winding (Figure 2). As the axial displacement

    increased the amplitude of the SFRA traces decreased in the 50-70 kHz and increased in the 600-700 kHz

    ranges. Displacement of 20mm can be within normal operating limits and the SFRA response at the

    20mm displacement in the high voltage windings is significant (Figure 3).

    (2) Radial Displacement

    Measurements at low voltage windings, for a radial displacement of 15mm, had a significant shift in the

    traces to lower frequencies (Figure 4). Responses shifted left slightly at the frequencies higher than the

    first resonance which is at 56 kHz.

    (3) Buckling

    Buckling damage was also provided in the low voltage winding of the specimen (Figure 2). The outer

    conductors of the low voltage winding were moved into the center by about 11-14 mm between two sets

    of radial supports by impacts with a hammer. The movement of the conductors outward in this winding

    did not exceed 3 mm. Responses from high voltage winding tests for deformation in the secondary

    windings had a tendency to shift the traces to a lower frequency. The shift was very evident greater than

    500 kHz (Figure 5).

    SFRA Traces by Buckling of Winding

    Figure 5

    SFRA Traces by Axial Displacement of Winding

    Figure 3

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    1E+4 1E+5 1E+6Frequency [Hz]

    Magnitude [dB]

    0mm20mm40mm80mm

    Primary (HV) winding

    20mm,40mm,80mm

    PgPS Pf

    From large one sequentially

    0mm 20mm 40mm 80mm

    80mm 40mm 20mm 0mm

    SFRA Traces by Radial Displacement of Winding

    Figure 4

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    1E+4 1E+5 1E+6

    Frequency [Hz]

    Magnitude [dB]

    Normal

    Buckling

    Primary (HV) winding P

    S

    SalientMax 3mm(13mm)

    ReentrantMax 14mm(1114mm)

    Buckling Normal

    Shift to low frequency side

    -70

    -60

    -50

    -40

    -30

    -20

    1E+5 1E+6

    Frequency A

    mplit

    ude

    dB

    Normal

    Radial displacement 15mm

    PS

    8mm

    15mm

    Primary (HV) winding

  • 2010 Doble Engineering Company -77th Annual International Doble Client Conference

    All Rights Reserved

    3

    ANALYSIS OF EFFECTS OF CONNECTED BUS AND CABLE

    The SFRA study also has included simulations of tests of transformers with bus or cables connected or

    not connected. As many transformers in Japan are connected to serial equipment by ducts or cables that

    are difficult to separate, the transformers cannot be easily measured without connections. TEPCO

    simulated the influence of SFRA by using electrical constant data that is connected with serial ducts and

    cables (Figure 6, Figure 7). We simulated the case of duct connections and cable connections with 66kV

    GIS at the high voltage windings.

    One set of transformers in the study have connections of ducts at the high voltage bushings at 66 kV. The

    capacitance between phases is large at 65 to 90 pF. These ducts when connected have a large effect on

    the test compared to the transformer tests without the connections at the frequencies higher than 40 kHz

    (Figure 8). The responses among phases differ from each other.

    The responses from low voltage windings are not significantly affected by the connected ducts on the

    high side windings.

    Location of Conductor

    Spacer

    Tra

    nsfo

    rmer

    (Hig

    h V

    olta

    ge

    )

    Bushing (Gas - Oil)

    Conductor

    Shield

    Earthing switch Measuring point

    (GIS)

    Location of Conductor

    Conductor

    Duct Connections with 66kV GIS

    Figure 6

    Analysis of Serial Equipment at HV Windings

    Figure 8

    Cable Connections with 66kV GIS

    Figure 7

    -90

    -80

    -70

    -60

    -50

    -40

    -30

    -20

    -10

    1.E+03 1.E+04 1.E+05 1.E+06 1.E+07

    More than 40kHz

    215kHz 500k1MHz

    Frequency (Hz)

    Am

    plitude

    (dB)

    No Connection

    Ducts only

    Cables only

    Earthing switch Measuring point

    (GIS)

    Cable Connections to Transformer

    (High Voltage)

    Primary (HV) winding

  • 2010 Doble Engineering Company -77th Annual International Doble Client Conference

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    4

    Another set of transformers in the study have connections of cables at the high voltage bushings at 66 kV.

    The capacitances between phases are very large. Due to the large capacitance of the cables the response

    is different from those with connected ducts at low frequencies (2kHz to 15kHz) and high frequencies

    (500kHz to 1MHz). The high voltage short circuit SFRA traces for cable connected to the transformer are

    also shown in Figure 8.

    The responses from low voltage windings are not significantly affected by the connected cables on the

    high side windings.

    CONCLUSION

    20MVA distribution transformer models were measured by single phase not immersed in oil, and the

    responses in axial, radial displacement and buckling were measured.

    The response in axial displacement became large when the displacement size was large, but the shift is

    very slight (20mm) when the transformer is in operation. The response in radial displacement showed the

    characteristic left shift at the frequencies higher than the first resonance. The response in buckling

    showed a distinctive feature, and shifting left at high frequencies. Therefore we can diagnose transformer

    buckling by measuring responses at high frequencies.

    Moreover, we simulated the influence of FRA by using electrical constant data that is connected with

    serial equipment (ducts and cables).

    BIOGRAPHY

    H. Okumo joined Tokyo Electric Power Company in 1999, and currently works as a researcher in

    Research & Development Center. He received both B.S. and M.S. degrees in electrical engineering from

    Keio University, Japan.