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2010 Doble Engineering Company -77th Annual International Doble Client Conference
All Rights Reserved
Model of core
(Wood that pasted
aluminum foil to
surface)
Enclosure (Steel)
Stand (Steel)
Windings
S(LV)
P(HV)
Pg
Pf
axis
FL
Stabilising
winding
DIAGNOSTIC METHOD OF DEFORMATION OF WINDING USING SFRA
Hiromichi Okumo
Tokyo Electric Power Company (Japan)
ABSTRACT
Tokyo Electric Power Company (TEPCO) carried out a study on the diagnostic method of deformed
windings in a transformer using SFRA. Since the SFRA trace changes according to the part of the
winding that is deformed and the amount of deformation, the internal state of transformers can be
determined by comparing to the SFRA trace that was measured in normal. However, there are various
types of problems that can occur in winding and core; therefore it is important to obtain basic data that
characterizes the different types of deformation.
TEPCO studied the effects on SFRA traces for changes made in the transformer windings under
controlled laboratory conditions. The windings of a 66kV, 20MVA distribution transformer were used
for the measurements under axial, radial and buckling displacement. This paper reports TEPCOs study on the measurements and the analysis of SFRA characteristic in these deformed winding states.
MEASURING METHOD
The test specimen consists of a single phase transformer with high and low windings, a simulated core, a
rolling base and a removable metal enclosure (Figure 1).
MEASUREMENTS Winding Deformation
Figure 2
P
S
SalientMax 3mm(13mm)
ReentrantMax 14mm(1114mm)
20mm,40mm,80mm
PgPS Pf(1) Axial displacement of winding - P, Pg and Pf windings shifted to upper
side - By the insertion of spacers to
the bottom
Winding Model (Single Phase)
Figure 1
(2) Radial displacement of winding - S winding shifted to radial direction
PS
8mm
15mm
(3) Buckling of inside winding - By making blows from the outside - Insulation cylinder between winding P and S was
removed (both before and after deformation of buckling)
2010 Doble Engineering Company -77th Annual International Doble Client Conference
All Rights Reserved
2
(1) Axial Displacement
To simulate the axial displacement 20, 40 and 80 mm spacers were fitted under the high voltage winding
to raise the winding in relation to the low voltage winding (Figure 2). As the axial displacement
increased the amplitude of the SFRA traces decreased in the 50-70 kHz and increased in the 600-700 kHz
ranges. Displacement of 20mm can be within normal operating limits and the SFRA response at the
20mm displacement in the high voltage windings is significant (Figure 3).
(2) Radial Displacement
Measurements at low voltage windings, for a radial displacement of 15mm, had a significant shift in the
traces to lower frequencies (Figure 4). Responses shifted left slightly at the frequencies higher than the
first resonance which is at 56 kHz.
(3) Buckling
Buckling damage was also provided in the low voltage winding of the specimen (Figure 2). The outer
conductors of the low voltage winding were moved into the center by about 11-14 mm between two sets
of radial supports by impacts with a hammer. The movement of the conductors outward in this winding
did not exceed 3 mm. Responses from high voltage winding tests for deformation in the secondary
windings had a tendency to shift the traces to a lower frequency. The shift was very evident greater than
500 kHz (Figure 5).
SFRA Traces by Buckling of Winding
Figure 5
SFRA Traces by Axial Displacement of Winding
Figure 3
-70
-60
-50
-40
-30
-20
-10
1E+4 1E+5 1E+6Frequency [Hz]
Magnitude [dB]
0mm20mm40mm80mm
Primary (HV) winding
20mm,40mm,80mm
PgPS Pf
From large one sequentially
0mm 20mm 40mm 80mm
80mm 40mm 20mm 0mm
SFRA Traces by Radial Displacement of Winding
Figure 4
-70
-60
-50
-40
-30
-20
-10
1E+4 1E+5 1E+6
Frequency [Hz]
Magnitude [dB]
Normal
Buckling
Primary (HV) winding P
S
SalientMax 3mm(13mm)
ReentrantMax 14mm(1114mm)
Buckling Normal
Shift to low frequency side
-70
-60
-50
-40
-30
-20
1E+5 1E+6
Frequency A
mplit
ude
dB
Normal
Radial displacement 15mm
PS
8mm
15mm
Primary (HV) winding
2010 Doble Engineering Company -77th Annual International Doble Client Conference
All Rights Reserved
3
ANALYSIS OF EFFECTS OF CONNECTED BUS AND CABLE
The SFRA study also has included simulations of tests of transformers with bus or cables connected or
not connected. As many transformers in Japan are connected to serial equipment by ducts or cables that
are difficult to separate, the transformers cannot be easily measured without connections. TEPCO
simulated the influence of SFRA by using electrical constant data that is connected with serial ducts and
cables (Figure 6, Figure 7). We simulated the case of duct connections and cable connections with 66kV
GIS at the high voltage windings.
One set of transformers in the study have connections of ducts at the high voltage bushings at 66 kV. The
capacitance between phases is large at 65 to 90 pF. These ducts when connected have a large effect on
the test compared to the transformer tests without the connections at the frequencies higher than 40 kHz
(Figure 8). The responses among phases differ from each other.
The responses from low voltage windings are not significantly affected by the connected ducts on the
high side windings.
Location of Conductor
Spacer
Tra
nsfo
rmer
(Hig
h V
olta
ge
)
Bushing (Gas - Oil)
Conductor
Shield
Earthing switch Measuring point
(GIS)
Location of Conductor
Conductor
Duct Connections with 66kV GIS
Figure 6
Analysis of Serial Equipment at HV Windings
Figure 8
Cable Connections with 66kV GIS
Figure 7
-90
-80
-70
-60
-50
-40
-30
-20
-10
1.E+03 1.E+04 1.E+05 1.E+06 1.E+07
More than 40kHz
215kHz 500k1MHz
Frequency (Hz)
Am
plitude
(dB)
No Connection
Ducts only
Cables only
Earthing switch Measuring point
(GIS)
Cable Connections to Transformer
(High Voltage)
Primary (HV) winding
2010 Doble Engineering Company -77th Annual International Doble Client Conference
All Rights Reserved
4
Another set of transformers in the study have connections of cables at the high voltage bushings at 66 kV.
The capacitances between phases are very large. Due to the large capacitance of the cables the response
is different from those with connected ducts at low frequencies (2kHz to 15kHz) and high frequencies
(500kHz to 1MHz). The high voltage short circuit SFRA traces for cable connected to the transformer are
also shown in Figure 8.
The responses from low voltage windings are not significantly affected by the connected cables on the
high side windings.
CONCLUSION
20MVA distribution transformer models were measured by single phase not immersed in oil, and the
responses in axial, radial displacement and buckling were measured.
The response in axial displacement became large when the displacement size was large, but the shift is
very slight (20mm) when the transformer is in operation. The response in radial displacement showed the
characteristic left shift at the frequencies higher than the first resonance. The response in buckling
showed a distinctive feature, and shifting left at high frequencies. Therefore we can diagnose transformer
buckling by measuring responses at high frequencies.
Moreover, we simulated the influence of FRA by using electrical constant data that is connected with
serial equipment (ducts and cables).
BIOGRAPHY
H. Okumo joined Tokyo Electric Power Company in 1999, and currently works as a researcher in
Research & Development Center. He received both B.S. and M.S. degrees in electrical engineering from
Keio University, Japan.