Metal detector - scanamcorp.comscanamcorp.com/wp-content/uploads/2017/11/M_Pulse2_Inline_Inflex... · Type M-Pulse2 InFlex 65 Mechanical data ... Devices from the M-Pulse InLine series

ANLAGENTECHNIK

Metal detectorpipe systems

Pulsotronic-Anlagentechnik GmbH

Neue Schichtstraße 7D-09366 Niederdorf

info@pulsotronic-anlagentechnik.dewww.pulsotronic-anlagentechnik.de

Tel.: 037296 9383-500Fax: 037296 9383-501

Infle

x

Application

This type of detectors especially is used for the manufacture of sausage meat in filling machines. Other high-viscosity products of the food industry, e.g. marzipan, can also be detected on finest metallic resi-dua. The high-strength product tubes resist to pressures of maximum 80 bar. The connection is realised by RD80 screwings. The device is height-adjustable and mobile. By this it can be connected to all com-mon filling machines (e.g. Handtmann; Frey; Vemag, Risco, Rex). On request we provide devices with linking engine for direct connection of wring-off units. To your requirements adapted ejection valves for the separation of metal are available.

Function

• design in stainless steel• height adjustable and mobile• protection class IP65• fade-out of product effect• available with wring-off engine• ejection valves optionally available• control of filling at the detection of metal

Specific characteristics

The test material passing through the product tube is detected on metallic contamination by the sensor. If metal is detected, this is identified by the operation electronics. Metal is separated via the ejection valves (optional). The electronics also is able to interrupt the filler in order to remo-ve the contamination manually.

Pipe detector

M-Pulse2 Inflex


Tel.: 037296 9383-500Fax: 037296 9383-501



Inflex

1 The actual sensitivity depends on various factors. Unfavourable environmental conditions or vibrations can reduce the sensitivity.Conductive test material can also influence the sensitivity. For obliging information please contact our service or sales department. Our service includes product tests in our headquarters. 2 Compressed air only necessary in combination with ejection valves.

Data sheet

Type M-Pulse2 InFlex 65

Mechanical dataInlet heigth 850 .. 1,200 mm (Stand adjustable in heigth with gas pressure spring)Material-ejection unit stainless steel / POMMaterial-base frame stainless steelMaterial-product tube POMmax. delivery pressure 80 barPipe connection RD 80 x 1/4“Free pipe diameter 60.5 mmWeigth ~50 kg

Conditions of useStorage temperature -10 .. 60°COperating temperature 0 .. 50°CProtection class IP65Control cable for filling ma-chine

including cable and connector (When ordering please specify your filling machine)

Electrical connection 230 VAC; 50-60 Hz; 40 WPneumatic connection2 6-8 bar, filtered, free of water and oil; self-sealing-coupling - fitting NW 7,2

Sensitivity1

Material - test pieces ferrous stainless steelsmallest detectable piece 0.5 mm 1.0 mm

Order informationconnection kit Handtmann VF 80 ... 300connection kit Handtmann VF 6xxconnection kit Vemagconnection kit for linking gearbox Handtmann connection kit for linking gearbox Vemagsafe optional




Tel.: 037296 9383-500Fax: 037296 9383-501

Inlin

e

Pipe detector

M-Pulse2 InlineDevices from the M-Pulse InLine series particularly are used in the food industry for the detection of fluid products and commodities on metallic contamination. Nevertheless they can also be applied in other industrial branches. The detector can be equipped with different ejection valves. Tubes are available in diameters from 40 mm to 150 mm. The connection to the tubes is either realised with Tri-Clamp binders or with milk thread. Thus the detectors can be installed subsequently with little time and effort. The elec-tronics is connected via a 3 m connecting cable. For this reason the device can alway be operated easily even when the sensor is used in places that are difficult to access.

Function

• design in stainless steel• protection class IP65• fade-out of product-effect• different ejection valves available• separate control unit• stable base frame• individual construction

Specific characteristics

The test material passing through the product tube is detected on metallic contamination by the sensor. If metal is detected, this is identified and analysed by the operating electronics. The electronics identifies in real time if there really is metal or if it is just the product effect. Metal is separated via the ejection valve.

Application


Tel.: 037296 9383-500Fax: 037296 9383-501



Inline

1 The actual sensitivity depends on various factors. Unfavourable environmental conditions or vibrations can reduce the sensitivity.Conductive test material can also influence the sensitivity. For obliging information please contact our service or sales department. Our service includes product tests in our headquarters. 2 Depends on equipment.3 FE → Ferrous / SS → Stainless steel

Data sheet

Type InLine 40

InLine 50

InLine 65

InLine 80

InLine 100

InLine 125

InLine 150

Mechanical dataMaterial - ejection outlet stainless steel / POMMaterial - base frame stainless steelMaterial - product tube PVDFPipe connection tri-clamp or milk thread (When ordering please specify!)Free pipe diameter 60.5 mmWeigth2 50 kg 52 kg 55 kg 60 kg 63 kg 68 kg 70 kg

Conditions of useStorage temperature -10 .. 60°COperating temperature 0 .. 50°CProtection class IP 65 oder IP 67 (higher on request)Electrical connection 230 VAC; 50-60 Hz; 40 WPneumatic connection 6-8 bar, filtered, free of water and oil; self-sealing-coupling - fitting NW 7,2

Sensitivity1

Material - test pieces3 Fe SS Fe SS Fe SS Fe SS Fe SS Fe SS Fe SS

M-Pulse2 0.4 1.0 0.5 1.2 0.5 1.2 0.8 1.5 1.0 1.8 1.2 2.0 1.4 2.2

Order informationEjection valves EX - PWC (spool valve)Ejection valves EX - MH (rotary valve with constriction)Ejection valves EX - FD ( rotary valve without constriction)




Tel.: 037296 9383-500Fax: 037296 9383-501

Con

trol

uni

t

Function

Application

Modern receiver technology paired with effective signal evaluation collects all sensor data with the highest pre-cision. In the process, the resolution of the data logging with up to 31 bits is an absolute first. Completely main-tenance-free operation by means of automatic drift compensation and a continuous internal self-diagnosis are standard features. All sensors from the Pulsotronic product range are supported. For special applications, sensors with multiple-frequency technology can also be equipped. A quartz accurate signal generation and the modern receiver technology completely replace calibration measures. Downtimes and production losses are a thing of the past. A multitude of different interfaces enable seamless integration into any production environment. Like the previous version, the M-Pulse2 it is also available with Ethernet. In the process, all events can be logged and evaluated in accordance with HACCP, ISO or IFS.

The control and evaluation electronics M-Pulse2 combines highest metal sensitivity with reliability and an easy handling. Due to the latest electronics in it´s inside the M-Pulse2 provides an effecient fade-out of the product ef-fect and adapting digital filters. A variety of connectivity and expansion options allow great flexibility for the control of perpheral units or other equipment as well as for processing commands. The comprehensive user management and documentation of all data make the M-Pulse2 to first choice in quality control - for example in the food industry.

Control unit M-Pulse2


Tel.: 037296 9383-500Fax: 037296 9383-501



Control unit

Equipment & specific characteristics

The use of a colour TFT display with touch makes the operation of the device very easy. A familiar user interface with intuitive input elements will quickly lead even inexperienced personnel to their destination. For the best pos-sible user convenience, the language settings are continuously adapted on the basis of the user settings. In this manner, every user can individually select his/her language theme.

User friendly

QuickLearn

In addition to the familiar possibilities of compensating for the inherent effects of products, the M-Pulse2 offers a safe and fast way of learning these effects. With just a turn of the hand, this procedure can be performed in a matter of seconds, thanks to QuickLearn.

Digital signal analysis

The signal evaluation is already initiated on the electronic detection of the signals by the digital measurement re-ceiver. This is recorded in real time and with the highest 31-bit precision, which is a novelty and unique to the entire market of metal detection. The reprocessing of the signals with a fast multiprocessor system is a standard feature which offers powerful algorithms for fault signal and product effect fade-out. For special applications, changes in the product effect can be updated by means of product tracking.

Networking

The device has a 10/100 MBit Ethernet interface as an integral component. It can be used to transfer all device and process data to a PC. An internal memory buffers the last 10,000 messages, if the network is offline. The device also has its own HTTP server. In the process, the device can be managed without additional software! In particular, that means the possibility of remote maintenance and transmission of updates. An additional serial interface and multiple IO ports offer the possibility the control to fully integrate in any automa-tion environment.

Modern electronics

A number of innovations, addition to the multiple-frequency technology, have been implemented in the electronics of the M-Pulse2. Special emphasis was placed on interference resistance (EMC) and stability. Quartz-based signal generators eliminate the phenomena of drift and ageing. The multi-processor system can even be updated at all times using remote maintenance. The entire electronic system has a modular design and can be modified to meet elevated requirements or a change in tasks.Despite the improved scope of output, the power consumption is around just 15 watts (typical).




Tel.: 037296 9383-500Fax: 037296 9383-501

Tech

nica

l dat

a

Mechanical dataDimensions B x H x T: 250 x 330 x 160 mm

Weigth ca. 4,600 g

HandlingDisplay & Keyboard 320 x 240 TFT (65,536 colors) incl. touch + multifunctions- and arrow keys

Conditions of useStorage temperature -10°C .. 60°C

Operating temperature 0°C .. 50°C

Protection class IP 65

Supply voltage 85 - 264 VAC; 50/60 Hz alternativ: 24 VDC

Power consumption typ. 15 W; max. 40 W

Electrical connection 3 m cable; L1,N,PE; 1,5 mm²

(see sensor or device)Sensitivity

InterfaceSensor - transmitter 50 Ohm; overload- & short-circuit proof (50 .. 1,000 kHz)

Sensor - receiver HDC-IQ - Digital receiver (31 Bit) with sensor-readjustment and monitoringmulti-frequency technology (max. 4 frequency)

Digital inputs

8 Stk.; optical isolated; VIL = -5 .. 1,5V; VIH = 6 .. 50Vmultifunction-key (function selectable)

motor errorejection and level guard

product triggerexternal start; external enable; external error

Analog inputs 1 Stk.; 0 .. 10 V; resolution 10 Bitspeed

Digital outputs 7 outputs.; PNP-open-collector; max. 1,000 mA; overload- & short circuit proof 2x device state, 2x ejection, 2x signal, belt run

Analog outputs 1 output.; 0 ..10 V; resolution 12 Bit; max. 10 mA overload- & short circuit proof desired speed

Relay 2x change-over contact; max. 230 V / 2 A

Network Ethernet; RJ45; 10/100 MBit

Serial interface RS232 (all types and formats)

Technical data


Tel.: 037296 9383-500Fax: 037296 9383-501



Accessories

Order information & accessories

Designation Order number

M-Pulse2 control unit (Hygenic Design) 16730000035

M-Pulse2 control unit (standard) 16730000037

M-Pulse2 connecting kit Ethernet with 10 m cable: 08900000025

Software UniControl 08900200006

OPC-Server UA for software UniControl 08900200004

additional user license for software UniControl 08900200002

Beyond the components listed above many other optional components are available depending on the type of device. Exact informations is given in the particular data sheets.

Software UniControl

The modern network concept of the new M-Pulse2 metal detectors is entirely Ethernet based (optional WLAN). The UniControl software packages handles the archiving and evaluation of all recorded data. These are quickly and securely saved on an SQL server. In addition, device settings can be displayed and changed from the PC. Thanks to the versatility of the UniControl, all other devices, such a Checkweigher, are also supported. The multi-user architecture enables access to these functions and data for multiple users from anywhere in your network at the same time!Feel free to contact us for a free demo version.




Tel.: 037296 9383-500Fax: 037296 9383-501

Softw

are

• central data capture and analysis• any number of users• data stored in an SQL server database• connection to BDE or PP system• networking via WLAN or ethernet• software package brings together all functions for logging, device diagnostics, device for

management and data backup• generation of reports according to HACCP / IFS• UniControl server implemented as a Windows service• enhanced statistics function

Functions

Software UniControl

centralized data management and control

data export for additional processing or for adding to the BDE system

connection to the BDE or PP system via an integrated OPC server

SQL Server

UniControlServer

TCP-Interface OPC-Interface

BDE-Systemor

PP-System

Client 1

HACCP

IFS

Client 2

Client n


Tel.: 037296 9383-500Fax: 037296 9383-501



Software

• OPC Server

• Statistics module

• Remote maintenance

• Integration from external devices

• Multi-user system (unlimited user)

Highlights




Tel.: 037296 9383-500Fax: 037296 9383-501

Equi

pmen

t acq

uisi

ton

leaf

Equipment acquisition leaf „Inflex“

linking gear (filler):q ejector EX-PWC 65

q Handtmann

q Vemag

running in- / running out height:

q 1,000 + 150 (standard)

type ...................................

type ...................................

q another (on request)

type ...................................

q ......... + 150 (on request)

optional safe:

q yes

q guide roller with stop (standard)

q stand feet

attention to disturbing parts in the connection area

q linking gear (see right)

(Attention! A combination ejector / linking gear is not possible!)

runn

ing

in h

eigh

t / ru

nnin

g ou

t hei

ght


Tel.: 037296 9383-500Fax: 037296 9383-501



Equipment acquisiton leaf

flash lamp (1): networking:

q red q ethernet

q

q

blue

red / blue

q data management softwarenumber of workplace licenses

q no

user software: connection thread (input side):

q german q milk thread DN .......................

q english q inside / q outside

q round thread RD .......................

q inside / q outsidepin assignment: q aseptic thread DN ......................

number of pin: ...................... q inside / q outsidepin assignment: ...................... q other ......................

make: ...................... q inside / q outside

product: product viscosity:

product diameter: ...................... q lowly (like water)

product temperature: ...................... q medium (like honey)

product sensitivity (2)(customer idea)

...................... q high (like sausage meat)

product pipe:

product test: q yes q no max. work pressure .......... bar(compression strength of the pipeline 80 barat 50° C product temperature)

cleaning:

product pipe: q CIP (clean in process) q hand cleaning (dismantling product pipe)

washable: q without pressure q washable with high pressure

max. cleaning temperature: ..........° C

(1) The enclosures of the flash lamps are IP67 rated. The minimal mounting height is 2.20 m. They must not be cleared with high pressure.

(2) Due to interfering material and production influences, incorrect settings and erroneons installation the re-achable sensitivity can be lesser than, the values given above. Please follow the instruction in the manuel and let the initial operation be done by one of our service technicans.

.............




Tel.: 037296 9383-500Fax: 037296 9383-501

Equi

pmen

t acq

uisi

ton

leaf

Equipment acquisition leaf „Inline“

connection thread (input side): networking:

q milk thread DN ............................ q ethernet

q

q input / q output

round thread RD ............................

q data management softwarenumber of workplace licenses .............

q input / q output

q aseptic thread DN ............................ Blitzleuchte (1):

q input / q output q red

q other ............................ q blue

q input / q output q red / blue

q no

user software:

miscellaneos:q german

q english q ATEX

product: product viscosity:

product caliber: ...................... q lowly (like water)

product temperature: ...................... q medium (like honey)

product sensititivity (2)(customer idea)

...................... q high (like sausage meat)

product pipe:

product test: q yes q no max. work pressure .......... bar(compression strength of the pipeline 80 barat 50° C product temperature)

cleaning:

product pipe: q CIP (clean in process) q hand cleaning (dismantling product pipe)

washable: q without pressure q high pressure

max. cleaning temperature: ..........° C

(1) The enclosures of the flash lamps are IP67 rated. The minimal mounting height is 2.20 m. They must not be cleared with high pressure.

(2) Due to interfering material and production influences, incorrect settings and erroneons installation the re-achable sensitivity can be lesser than, the values given above. Please follow the instruction in the manuel and let the initial operation be done by one of our service technicans.


Tel.: 037296 9383-500Fax: 037296 9383-501



Equipment acquisiton leaf

ejection valve:

q

q

q

q

EX-PWC valve (standard)- till DN 125

Consistency of ejection products:- pasty- containing solids (in pieces)

EX-MH valve - till DN 100

Consistency of ejection products:- liquid

EX-FD valve- till DN 100

Consistency of ejection products:- pasty- liquid- containing solids (in pieces)

without ejection valve

Headquarters Niederdorf

Pulsotronic-Anlagentechnik GmbHNeue Schichtstraße 7D-09366 NiederdorfTel.: +49 37296 9383-500Fax: +49 37296 9383-501info@pulsotronic-anlagentechnik.dewww.pulsotronic-anlagentechnik.de

[email protected]

www.pulsotronic-anlagentechnik.deinfo@pulsotronic-anlagentechnik.de

Group of Companies

[email protected]

• metal detection / -separation• weighing technology • packaging systems• conveyor technique• stainless steel special machinery • industrial image processing• complete solutions

• industrial proximity switches• electronic development and production• EMC product analysis• 2D- / 3D X-ray analysis• automotive measurment technology

• connection technology• engineering• tool construction• plastic injection moulding• punching technique • custom cable preparation and assembly• Measurement Hirschmann

[email protected] • speedometer

• tachometer• gauges

v1

50

1

Documents

Metal detector - scanamcorp.comscanamcorp.com/wp-content/uploads/2017/11/M_Pulse2_Inline_Inflex... · Type M-Pulse2 InFlex 65 Mechanical data ... Devices from the M-Pulse InLine series