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MESOPOROUS MCM-48 SYNTHESIZED FROM RICE HUSK ASH SILICA:
PHYSICOCHEMICAL PROPERTIES AND ITS CATALYTIC ACTIVITY IN
ACYLATION REACTION
LAU CHIN GUAN
UNIVERSITI TEKNOLOGI MALAYSIA
MESOPOROUS MCM-48 SYNTHESIZED FROM RICE HUSK ASH SILICA:
PHYSICOCHEMICAL PROPERTIES AND ITS CATALYTIC ACTIVITY IN
ACYLATION REACTION
LAU CHIN GUAN
A thesis submitted in fulfilment of the
requirements for the award of the degree of
Master of Science (Chemistry)
Faculty of Science
Universiti Teknologi Malaysia
MARCH 2005
iv
ACKNOWLEDGEMENTS
Halleluyah! All praise, glory and thanks to almighty God for His amazing
grace that led me throughout the whole process of completing this research.
Heartfelt thanks to my project supervisor, Assoc. Prof. Dr. Salasiah Endud,
who introduced me to the field of mesomorphous materials. Her patience,
understanding, supervision and thoughtful guidance throughout this study is greatly
appreciated. I am particularly grateful to MOSTI for financial support in this study
through IRPA funding 09-02-06-0057-SR0005/09-04.
I wish to express my special appreciation to Dr. Hadi Nur, the lecturer of
Ibnu Sina Institute for Fundamental Science Studies, Universiti Teknologi Malaysia,
for giving me worthy advices, valuable suggestions and constructive discussions
particularly in the vision of scientific ethics for conducting a research. I would also
like to thank Lim Kheng Wei for helping me to carry out the 27Al MAS NMR
measurements. My appreciation is also extended to Norizah bt. Abdul Rahman who
help me recorded field emission SEM images in University of Yamagata, Yonezawa,
Japan. Not forgetting all of the laboratory staffs of Faculty Science and the member
of Zeolite and Porous Materials Group (ZPMG), who have in many ways contributed
and gave me moral support to the success of my study.
I am grateful for my family’s ceaseless love and support whenever I need.
My heartfelt thanks and gratitude to the church members of Inter-Vasity Christian
Centre (IVCC) for their endless prayer and encouragement throughout the whole
duration of this research.
The holistic life during this research is unable to be achieved without the
companion of everyone mentioned. Kudos to all of you!!
v
PREFACE
This thesis is the result of my work carried out in the Department of Chemistry,
Universiti Teknologi Malaysia between Jun 2002 to September 2004 under supervision
of Assoc. Prof. Dr. Salasiah Endud. Part of my work described in this thesis has been
reported in the following publications:
1. Lau, C.G. and Endud, S. (2002). “Sintesis Bahan Mesoliang MCM-48
Menggunakan Campuran Templat Surfaktan Kationik dan Neutral.” Proceedings
of the Fifth UKM-ITB Joint Seminar on Chemistry. Bandar Hilir, Melaka. 16-17
July. 425-432.
2. Lim, K.W., Lau, C.G. and Endud, S. (2002). “High Surface Area Catalysts for
Alkylation and Oxidation Reactions”. Poster presentation at the 15th Simposium
Kimia Analisis Kebangsaan (SKAM-15). Universiti Sains Malaysia, Minden,
Pulau Pinang. 10-12 September. P 90.
3. Lau, C.G. and Endud, S. (2003). “Optimization of Synthesis of Mesoporous
Materials from Carbonaceous Rice Husk Ash”. Report for Post-Graduate Study
1st Assessment. Pusat Pengajian Siswazah, Universiti Teknologi Malaysia.
4. Lau, C.G. and Endud, S. (2003). “Synthesis of Mesoporous Materials from
Carbonaceous Rice Husk Ash (RHA) and Its Application As Catalyst In Friedel-
Crafts Reaction” Annual Meeting of Zeolite and Porous Materials Group. A
Farmosa, Melaka.
vi
5. Lau, C.G. and Endud, S. (2003). “Hydrothermal Stability of MCM-48
Mesoporous Molecular Sieves: Effect of Aluminium Content”. Proceedings of
Annual Fundamental Science Studies. Johor Bahru, Johor. 20-21 May. 115-120.
6. Lau, C.G. and Endud, S. (2003). “Phase Transformation of Mesoporous
Molecular Sieves: Effect of Sodium Hydroxide.” Oral presentation at the 16th
Simposium Kimia Analisis Kebangsaan (SKAM-16), Universiti Malaysia
Sarawak, Kuching, Sarawak. 9-11 September 2003. 2C-01.
7. Nur, H., Lau, C.G., Endud, S. and Hamdan, H. (2004). “Quantitative
Measurement of A Mixture of Mesophases Cubic MCM-48 and Hexagonal
MCM-41 by 13C CP/MAS NMR” Materials Letters. 58. 1971-1974.
8. Lau, C.G., Nur, H. and Endud, S. (2004). “Preparation of MCM-48 with A
Bimodal Pore Size Structure by Post-Synthesis Alumination”. Oral presentation
at the Regional Symposium on Membrane Science & Technology 2004. Johor
Bahru, Johor. 21-25 April.
9. Lau, C.G., Nur, H. and Endud, S. (2004). “Highly Effective Cubic Aluminated
Mesoporous Catalyst in Friedel-Crafts Acylation”. Proceedings of 2004 Annual
Fundamental Science Seminar 2004. Skudai, Johor. 14-15 June.
10. Lau, C. G., Nur, H. and Endud S. (2005). “Bimodal Pore Size Mesoporous
MCM-48 Materials Prepared by Post-Synthesis Alumination”. J. Phys. Sci.
(accepted ).
vii
ABSTRACT
The cubic structural mesoporous molecular sieves Si-MCM-48 has been successfully controlled by optimizing the gel compositions via a mixed surfactant templating route using cationic cetyltrimethylammonium bromide (CTABr) and neutral Triton X-100 (TX-100) surfactants. Rice husk ash, an agricultural waste obtained from an open burning site with high silica content (93 % SiO2) has been utilized as active silica reagent in the synthesis process. The Si-MCM-48 mesoporous materials were structurally characterized by X-Ray Powder Diffraction (XRD), and Fourier Transform Infrared Spectroscopy (FTIR). The results show that the crystallinity and phases of the products depend on the compositions of Na2O, surfactants, H2O and pH values. Moreover, 13C CP/MAS NMR technique had been developed to quantify a mixture of cubic MCM-48 and hexagonal MCM-41 mesophases by means of interpretation of their surfactant organization, which cannot be determined by XRD technique. In order to generate active sites for catalytic applications, alumino-mesoporous materials Al-MCM-48 were prepared by post-synthesis alumination of mesoporous Si-MCM-48 and post-synthesis alumination of Si-MCM-48 mesophase using sodium aluminate as the aluminium reagent. The aluminated MCM-48 materials were characterized using XRD, 27Al MAS NMR, FTIR and nitrogen adsorption-desorption measurements. The results reveal that unimodal Al-MCM-48, which possesses narrow pore size distribution around 26Å, had been synthesized from post-synthesis alumination of mesoporous Si-MCM-48. Whereas, bimodal Al-MCM-48, which possesses dual narrow pore size distributions around 26 Å and 38 Å had been generated by post-synthesis alumination of uncalcined Si-MCM-48 mesophase. 27Al MAS NMR results depict that aluminium had been tetrahedrally incorporated into the framework structure of MCM-48. The nature and the concentration of acid sites of Al-MCM-48 materials have been monitored by IR spectroscopy using pyridine as the probe molecule and temperature-programmed desorption of ammonia (TPDA). Acidity studies on the samples demonstrated that the acidity strength of samples prepared via post-synthesis alumination of mesoporous Si-MCM-48 is greater than samples prepared via post-synthesis alumination of Si-MCM-48 mesophase. Aluminated MCM-48 materials have been employed in the acylation of bulky aromatic compound, 2-methoxynaphthalene with acetic chloride to produce 2-acetyl-6-methoxynaphthalene, which is intermediate for preparing naproxen, a non-steroidal anti inflammation drug. Catalytic activities have been investigated in solvents with different polarity and the results illustrate that the conversion and selectivities of products rely on the polarity of solvent. The conversion of the 2-methoxynaphthalene can be as high as 42 % with 86 % selectivities towards the desired 2-acetyl-6-methoxynaphthalene in polar solvent, nitrobenzene. Whereas, the conversion of the 2-methoxynaphthalene is 30 % with 56 % selectivity of 2-acetyl-6-methoxynaphthalene in non-polar solvent, cyclohexane.
viii
ABSTRAK
Penapis molekul mesoliang Si-MCM-48 yang berbentuk kiub telah berjaya disintesis dengan mengoptimumkan komposisi gel melalui kaedah campuran surfaktan kationik setiltrimetilammonium bromida (CTABr) dan surfaktan neutral Triton X-100 (TX-100). Abu sekam padi yang mempunyai kandungan silika yang tinggi (93 % SiO2), di mana ia diambil daripada kawasan pembakaran terbuka telah digunakan sebagai sumber silika yang aktif dalam proses sintesis ini. Struktur penapis molekul mesoliang Si-MCM-48 ini dicirikan dengan kaedah pembelauan sinar-X (XRD) dan spektroskopi inframerah transformasi Fourier (FTIR). Keputusan menunjukkan darjah kehabluran dan ketulenan fasa bahan mesoliang adalah bergantung kepada komposisi Na2O,surfaktan, H2O dan nilai pH. Di samping itu, teknik 13C CP/PSA RMN telah digunakan untuk mengkaji ketulenan fasa campuran MCM-48 yang berfasa kiub dan MCM-41 yang berfasa heksagon secara kuantitatif, di mana ia tidak dapat dilakukan dengan menggunakan kaedah XRD. Aluminium MCM-48 (Al-MCM-48) telah disintesis dengan menggunakan dua kaedah pasca-sintesis untuk menghasilkan tapak aktif pemangkinan, iaitu, penyelitan aluminium ke dalam bingkaian Si-MCM-48 dan penyelitan aluminium ke dalam fasa meso Si-MCM-48 dengan menggunakan natrium aluminat sebagai sumber aluminium. Sampel Al-MCM-48 dicirikan dengan kaedah XRD, 27Al PSA RMN, FTIR dan penjerapan dan nyahjerapan nitrogen. Analisis penjerapan nitrogen menunjukkan liang Al-MCM-48 yang bersebar secara seragam dengan purata liang disekitar taburan 26 Å telah dihasilkan dengan menggunakan kaedah penyelitan aluminium ke dalam bingkaian bahan mesoliang Si-MCM-48. Di samping itu, Al-MCM-48 yang memiliki taburan dua jenis mesoliang yang tertabur di antara 26 Å dan 38 Å telah dihasilkan melalui kaedah penyelitan aluminium ke dalam fasa meso Si-MCM-48 tanpa kalsin. Keputusan 27Al PSA RMN menunjukkan aluminium bingkaian berkordinatan tetrahedral telah dihasilkan melalui kedua-dua kaedah tersebut. Jenis dan kepekatan tapak asid yang terdapat pada permukaan Al-MCM-48 telah ditentukan dengan menggunakan kaedah spektroskopi inframerah menggunakan piridina sebagai molekul prob dan kaedah nyahjerapan ammonia pada suhu terkawal (TPDA). Hasil kajian keasidan menunjukkan sampel yang disediakan melalui penyelitan aluminium ke dalam bingkaian bahan mesoliang Si-MCM-48 adalah lebih kuat daripada sampel yang disediakan melalui penyelitan aluminium ke dalam fasa meso Si-MCM-48 tanpa kalsin. Potensi bahan Al-MCM-48 sebagai mangkin Friedel-Crafts telah diuji dengan menggunakan tindak balas pengasilan sebatian 2-metoksinaftalena dengan asetil klorida untuk menghasilkan 2-asetil-6-metoksinaftalena, bahantara untuk menyediakan naproxen, ubat anti-keradangan yang non-steroid. Kajian aktiviti pemangkinan dengan menggunakan pelarut yang berlainan kepolaran menunjukkan peratus pertukaran dan kepilihan produk adalah bergantung kepada kepolaran pelarut. Peratus pertukaran 2-metoksinaftalena boleh mencapai setinggi 42 % dengan 86 % kepilihan kepada 2-asetil-6-metoksinaftalena di dalam pelarut polar (nitrobenzena). Di samping itu, peratus pertukaran 2-metoksinaftalena hanya sebanyak 30 % dengan 56 % kepilihan kepada 2-asetil-6-metoksinaftalena di dalam pelarut yang tidak polar (sikloheksana).
ix
TABLE OF CONTENTS
CHAPTER TITLE PAGE
TITLE
STATEMENT
DEDICATION
ACKNOWLEDGEMENTS
PREFACE
ABSTRACT
ABSTRAK
TABLE OF CONTENTS
LIST OF TABLES
LIST OF FIGURES
LIST OF SYMBOLS
LIST OF APPENDICES
i
ii
iii
iv
v
vii
viii
ix
xiv
xvi
xxiii
xxv
1 INTRODUCTION
1.1 Green Chemistry for Sustainable Development
1.2 Heterogeneous Catalysts
1.3 Research Background and Problem Statement
1.4 Research Objectives
1.5 Scope of the Study
1.6 Outline of the Thesis
1
2
4
6
6
7
x
2 EXPERIMENTAL
2.1 Chemical Analysis of Rice Husk Ash (RHA)
2.1.1 Determination of LOI (Loss of Ignition)
2.1.2 Determination of Silica
2.2 Synthesis of Purely Siliceous Si-MCM-48
Materials Via A Mixed Cationic-Neutral
Templating Route
2.3 Removal of Organic Templates
2.4 Synthesis of Aluminated Cubic Mesoporous
Materials (Al-MCM-48)
2.5 Preparation of Protonated Al-MCM-48 (H-Al-
MCM-48)
2.6 Charaterization of MCM-48 Molecular Sieves
2.6.1 Powder X-Ray Diffraction (XRD)
2.6.2 Fourier Transform Infrared Spectroscopy
(FTIR)
2.6.3 Magic Angle Spinning Nuclear Magnetic
Resonance (MAS NMR)
2.6.4 Nitrogen Adsorption Measurements
2.6.5 Field Emission Scanning Electron
Microscopy (FESEM)
2.6.6 Acidity Measurement
2.7 Catalytic Testing
2.7.1 Activation of H-Al-MCM-48
2.7.2 Acylation of 2-Methoxynapthalene with
Acetyl Chloride over H-Al-MCM-48
9
9
9
10
11
12
14
15
15
16
16
17
18
18
19
19
21
3 OPTIMIZATION OF SYNTHESIS AND
CHARACTERIZATION OF PURELY SILICEOUS
MESOPOROUS MOLECULAR SIEVES MCM-48
3.1 Introduction 23
xi
3.2 Proposed Formation Mechanisms and the
Evolution of Synthesis Routes for the M41S
Mesoporous Materials
3.3 Synthesis of MCM-48 Materials
3.4 Results and Discussion
3.4.1 Characterization of Rice Husk Ash (RHA)
3.4.2 Synthesis of Purely Siliceous Mesoporous
Materials
3.4.2.1 Effect of pH Value
3.4.2.2 Effect of Sodium Oxide/Silica
(Na2O/SiO2) Ratio
3.4.2.3 Effect of Surfactant/Silica
(Sur/SiO2) Ratio
3.4.2.4 Effect of Water/Silica (H2O/SiO2)
Ratio
3.5 Conclusion
26
29
32
32
33
35
40
44
46
49
4 QUANTITATIVE MEASUREMENT OF PHASE
COMPOSITION OF CUBIC MCM-48 AND
HEXAGONAL MCM-41 PHASE MIXTURES BY
USING 13C CP/MAS NMR
4.1 Introduction
4.2 Results and Discussion
4.3 Conclusion
50
52
59
5 TAILORING THE ALUMINOSILICATE
Al-MCM-48 MESOPOROUS MOLECULAR SIEVES
AS CATALYSTS FOR FRIEDEL-CRAFTS
REACTION
5.1 Introduction 60
xii
5.2 Post-Synthesis Route to Mesoporous Al-MCM-48
Materials
5.3 Results and discussion
5.3.1 Post-Synthesis Alumination of Mesoporous
Si-MCM-48
5.3.2 Post-Synthesis Alumination of Si-MCM-48
Mesophase
5.3.3 Proposed Mechanism
5.4 Conclusion
61
62
62
73
84
87
6 CATALYTIC ACTIVITY OF ALUMINATED
MCM-48 MOLECULAR SIEVES IN THE FRIEDEL-
CRAFTS ACYLATION OF
2-METHOXYNAPHTHALENE WITH ACETYL
CHLORIDE
6.1 Introduction
6.2 Generation of Active Sites in Al-MCM-48
6.3 Characterizationof Acidity
6.4 Friedel-Crafts Acylation
6.5 Results and Discussion
6.5.1 Characterization of Acidity of Al-MCM-48
6.5.1.1 Temperature-Programmed
Desorption of Ammonia (NH3-
TPD)
6.5.1.2 Infrared Spectroscopy (IR) of
Adsorbed Pyridine
6.5.2 Acylation of 2-Methoxynapthalene with
Acetyl Chloride
6.5.2.1 The Effect of Various Catalysts
6.5.2.2 The Effect of Solvent
6.6 Conclusion
88
89
93
94
97
97
97
100
109
111
114
120
xiii
7 GENERAL CONCLUSION AND
RECOMMENDATIONS
7.1 Main Results 121
7.2 Recommendations 124
REFERENCES 125
APPENDICES 141
xiv
LIST OF TABLES
TABLE NO.
2.1
2.2
2.3
3.1
5.1
5.2
TITLE
Summary of synthesis conditions for Si-MCM-48 materials.
Sample codes for Al-MCM-48 with different concentration
of sodium aluminate prepared by post-synthesis alumination
of mesoporous Si-MCM-48.
Sample codes for Al-MCM-48 with different Si/Al ratio
prepared by post synthesis alumination of Si-MCM-48
mesophase.
Surfactant packing parameter g, expected structure and
examples for such structures.
Unit cell parameters of Al-MCM-48 prepared from the
purely siliceous Si-MCM-48 with different concentrations of
NaAlO2 aqueous solution. The unit cell parameter has been
calculated from the interplanar spacing using the formula
ao=d211√6.
Sorption properties of the parent Si-MCM-48 and the
aluminated samples prepared via post-synthesis alumination
of mesoporous Si-MCM-48.
PAGE
12
13
14
31
66
73
xv
5.3
5.4
6.1
6.2
6.3
6.4
Unit cell parameters of Si-MCM-48 and Al-MCM-48
prepared from post-synthesis alumination. The unit cell
parameter has been calculated from the interplanar spacing
using the formula ao=d211√6.
Sorption properties of Si-MCM-48 and Al-MCM-48.
Total acid amount of H-Al-MCM-48 materials determined by
NH3-TPD.
Number of Brönsted and Lewis acid sites in the samples.
GC Data for the Acylation Products.
Catalytic Activities of Various Catalysts for the Acylation of
2-Methoxynaphthalene with Acetyl Chloride.
75
82
100
110
111
112
xvi
LIST OF FIGURES
FIGURE NO.
1.1
1.2
2.1
2.2
3.1
3.2
3.3
3.4
3.5
TITLE
Development of publications on ordered mesoporous
materials since 1990.
Flowchart of the research design.
Experimental setup for acidity study .
GC-FID and GC-MS oven-programme setup.
Schematic structural illustrations of M41S family (a)
hexagonal MCM-41; (b) cubic MCM-48; (c) lamellar
MCM-50.
Schematic of possible mechanistic pathways for the
formation of MCM-41: (1) Liquid crystal phase initiated
and (2) silicate anion initiated.
Schematic diagram of the transformation mechanism from
lamellar to hexagonal mesophase.
Schematic showing of interfacial interactions for surfactant
micelles in cooperatively assembly.
Illustration of the regions of generic surfactant.
PAGE
3
8
20
21
24
26
27
28
30
xvii
3.6
3.7
3.8
3.9
3.10
3.11
4.1
4.2
XRD diffractogram of RHA obtained from an open burning
site.
FTIR spectrum of RHA obtained from open burning site.
XRD diffractograms of (a) as-synthesized mesoporous
materials; (b) calcined mesoporous materials with various
pH value.
XRD diffractograms of (a) as-synthesized mesoporous
materials; (b) calcined mesoporous materials with various
Na2O/SiO2 ratios.
XRD diffractograms of (a) as-synthesized mesoporous
materials; (b) calcined mesoporous materials with various
Sur/SiO2 ratios.
XRD diffractograms of (a) as-synthesized mesoporous
materials; (b) calcined mesoporous materials with various
H2O/SiO2 ratios.
X-ray diffraction (XRD) patterns of mesophases MCM-48
and/or MCM-41 prepared by difference of the Na2O/SiO2
ratio; (a) 0.20, (b) 0.25, (c) 0.30, (d) 0.35 and (e) 0.40.
XRD pattern (f) was obtained by mixing samples (a) and
(e) with the composition of 50:50.
13C CP/MAS NMR spectra of mesophases MCM-48 and/or
MCM-41 prepared with various Na2O/SiO2 ratios; (a) 0.20,
(b) 0.25, (c) 0.30, (d) 0.35 and (e) 0.40. A contact time of 1
ms was applied.
34
34
37
41
45
47
53
55
xviii
4.3
4.4
4.5
5.1
5.2
5.3
5.4
5.5
Integrated intensity ratio of the C5–C14 and C1 peaks
(normalized to percentage of mesophases MCM-48 and
MCM-41), calculated from Figure 4.2, of MCM-48 and/or
MCM-41 prepared with various Na2O/SiO2 ratios; (a) 0.20,
(b) 0.25, (c) 0.30, (d) 0.35 and (e) 0.40.
X-Ray diffraction (XRD) patterns of mesoporous (a)
MCM-48 and (b) MCM-41 after reinsertion of CTABr.
13C CP/MAS NMR spectra of mesoporous (a) MCM-48
and (b) MCM-41 after reinsertion of CTABr. A contact
time of 1 ms was applied.
XRD patterns of the parent Si-MCM-48 and its aluminated
samples through secondary synthesis with different
concentrations of NaAlO2.
Mechanism of post-synthesis alumination of mesoporous
MCM-41.
FTIR spectra of the parent and samples prepared via post-
synthesis of mesoporous Si-MCM-48 with different
concentrations of NaAlO2; (a) purely siliceous Si-MCM-48
(MP-5), (b) 0.10 M, (c) 0.25 M, and (d) 0.50 M.
27Al MAS NMR spectra of Al-MCM-48 prepared via post-
synthesis alumination of mesoporous Si-MCM-48 with
different concentrations of NaAlO2.
N2 adsorption-desorption isotherms and its BJH pore size
distribution curve (inset) of the parent Si-MCM-48 and its
aluminated samples through post-synthesis alumination of
mesoporous Si-MCM-48 with different concentrations of
NaAlO2; (a) purely siliceous Si-MCM-48 (MP-5),
56
57
58
63
65
67
68
70
xix
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
5.15
(b) 0.10M, (c) 0.25 M, and (d) 0.50 M.
The αs plots of (a) Si-MCM-48, (b) 010Al-MCM-48, (c)
025Al-MCM-48, and (d) 050Al-MCM-48.
XRD patterns of the (a) as-synthesized and (b) calcined Al-
MCM-48 via post-synthesis alumination.
FTIR spectra of aluminosilicates Al-MCM-48 samples
prepared by post-synthesis alumination with various Si/Al
ratios; (a) 20, (b) 30, (c) 50, and (d) 100.
27Al MAS NMR spectra of the calcined aluminosilicate Al-
MCM-48 samples prepared by post-synthesis alumination
with various Si/Al ratios; (a) 20, (b) 30, (c) 50, and (d) 100.
N2 adsorption-desorption isotherms and their corresponding
pore size distribution curve (inset) of aluminosilicate Al-
MCM-48 samples prepared by post-synthesis alumination
with various Si/Al ratios; (a) 20, (b) 30, (c) 50, and (d) 100.
The αs plots of aluminosilicate Al-MCM-48 samples
prepared through post-synthesis alumination with different
Si/Al ratios; (a) 20, (b) 30, (c) 50, and (d) 100.
FESEM micrograph of Si-MCM-48.
FESEM micrograph of Al-MCM-48-50.
Proposed mechanism of post-synthesis alumination of
Si-MCM-48 mesophase.
Schematic illustration of formation mechanism of
secondary mesopores.
72
74
77
78
79
81
83
83
85
86
xx
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
(a) Framework of Si-MCM-48, and (b) Framework of
Al-MCM-48.
Generation of Brönsted acid sites.
Generation of Lewis acid sites; (a) Lewis acidity due to
framework tricoordinated aluminium, and (b) Lewis acidity
associated with both octahedral and tetrahedral EFAL.
Mechanism of acylation of aromatics in the presence of
aluminium chloride.
The active positions of 2-methoxynaphthalene.
NH3-TPD spectra of samples prepared through post-
synthesis alumination of Si-MCM-48 mesoporous materials
with different concentration of NaAlO2.
NH3-TPD spectra of samples prepared through post-
synthesis alumination of Si-MCM-48 mesophase with
different Si/Al gel ratios.
FTIR spectra in the hydroxyl region of (a) Si-MCM-48, (b)
010AlMCM-48, (c) 025AlMCM-48, and (d) 050AlMCM-
48 recorded at 400 oC under 10-5 mbar pressure.
FTIR spectra in the hydroxyl region of (a) Si-MCM-48, (b)
Al-MCM-48-20, (c) Al-MCM-48-30, (d) Al-MCM-48-50,
and (e) Al-MCM-48-100 recorded at 400 oC under 10-5
mbar pressure.
FTIR spectra in the hydroxyl region after pyridine
desorption at 150 oC; (a) Si-MCM-48, (b) 010Al-MCM-48,
(c) 025Al-MCM-48, and (d) 050Al-MCM-48.
90
91
92
95
97
98
99
102
103
104
xxi
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
FTIR spectra in the hydroxyl region after pyridine
desorption at 150 oC (a) Si-MCM-48, (b) Al-MCM-48-20,
(c) Al-MCM-48-30, (d) Al-MCM-48-50, and
(e) Al-MCM-48-100.
Structures showing interaction of (a) silanols with Lewis
acid sites and (b) Al-OH groups by H-bonding (represented
by arrows).
FTIR spectra of adsorbed pyridine on Si-MCM-48 and
samples prepared through post-synthesis alumination
mesoporous Si-MCM-48 evacuated at 25 oC, 150 oC, 250 oC, and 400 oC. (H, Hydrogen bonded pyridine; B,
Brönsted bound pyridine; L, Lewis bound pyridine).
FTIR spectra of adsorbed pyridine on samples prepared
through post-synthesis alumination Si-MCM-48 mesophase
evacuated at 25 oC, 150 oC, 250 oC, and 400 oC. (H,
Hydrogen bonded pyridine; B, Brönsted bound pyridine; L,
Lewis bound pyridine).
Effect of solvents on conversion of 2-methoxynaphthalene
over Al-MCM-48-20.
Effect of solvents on selectivity of the products from
acylation of 2-methoxynaphthalene over Al-MCM-48-20
catalyst.
Products of acylation of 2-methoxynaphthalene catalysed
by H-Al-MCM-48.
Proposed mechanism of the Acylation of
2-methoxynaphthalene with acetyl chloride over Brönsted
acid sites in Al-MCM-48.
105
106
107
108
116
116
117
118
xxii
6.19 Proposed mechanism of the acylation of
2-methoxynaphthalene with acetyl chloride over Lewis
acid sites in Al-MCM-48.
119
xxiii
LIST OF SYMBOLS
RHA
LOI
L
mLoC
K
g
min
h
MCM
M
Si/Al
Si-MCM-48
Al-MCM-48
XRD
FTIR27Al MAS NMR13C CP/MAS NMR
TPD
FESEM
d
Cu-Kα
λ
kV
mA
2θ
rice husk ash
loss of ignition
litre
millilitre
Celsius
Kelvin
gram
minute
hour
Mobile Composition Material
molar
silicon-to-aluminium ratio
purely siliceous MCM-48
aluminosilicate MCM-48
X-Ray diffraction
Fourier Transform Infrared27Al magic-angle-spinning nuclear-magnetic-resonance13C cross-polarization magic-angle-spinning nuclear-
magnetic-resonance
temperature-programmed desorption
field emission scanning electron microscopy
inter-planar spacing
X-ray diffraction from copper Kα energy levels
wavelength
kilovolt
milliampere
Braggs angle
xxiv
KBr
TMS
s
Hz
CaF2
I.D.
GC
GC-MS
FID
IUPAC
AlO4
SiO4
TEM
LCT
g
BET
Si-OH
EFAL
ao
N2
P/Po
PSD
BJH
αs
Rt
TON
ms
kalium bromide
tetramethylsilane
second
Hertz
calcium fluoride
internal diameter
gas chromatrography
gas chromatrograpy-mass spectrometry
flame ionization detector
International Union of Pure and Applied Chemistry
aluminate, framework aluminium in zeolite
siliceous; framework silicon in zeolite
transmission electron microscopy
liquid crystal templating
surfactant packing parameter
Brunauer, Emmett and Teller
silanol group
extra framework aluminium
unit cell parameter
nitrogen
relative pressure; obtained by forming the ratio of the
equilibrium pressure and the vapor pressure Po of the
adsorbate at the temperature where the isotherm is
measured.
pore size distribution
Barrett, Joyner and Halenda
alfa-S
retention time
turnover number
millisecond
xxv
LIST OF APPENDICES
APPENDIX
A
B
C
D
E
F
TITLE
Calculation of the amount of pyridine adsorbed on
the sample in the acidity study of secondary
aluminated Al-MCM-48 samples.
Quantitative gas chromatography calibration plot
of 2-methoxynaphthalene by using naphthalene as
internal standard.
Calculation of % conversion, % selectivity, and
turnover number (TON).
An example of chromatogram for liquid products
of conversion of 2-metoxynaphthalene in
nitrobenzene.
An example of chromatogram for liquid products
of conversion of 2-metoxynaphthalene in
dichloroethane.
An example of chromatogram for liquid products
of conversion of 2-metoxynaphthalene in
cyclohexane.
PAGE
141
142
143
144
145
146
xxvi
G
H
Mass spectra of (a) 2-acetyl-6-
methoxynaphthalene and (b) 1-acetyl-7-
methoxynaphthalene.
Quantitative calculation of phase composition via
integrated intensity ratio of the C5–C14 and C1
peaks of 13C CP/MAS NMR spectra of
mesophases.
147
148
CHAPTER 1
INTRODUCTION
1.1 Green Chemistry for Sustainable Development
In the 21st century, building a sustainable future has been the greatest
challenge of the global society. The development of science and technology has
become the crucial role in order to fulfilling current need and to preserve a well
living environment for the future generations. Therefore, the public, legislative, and
environmentalists are urging the development of cleaner technologies to serve
mankind. Hence, it has stimulated the exciting opportunities for catalysis and
catalytic processes.
Catalyst is a substance, which accelerates the rate of a chemical reaction
whilst it may be recovered chemically unchanged at the end of the reaction [1]. The
presence of the catalyst is essential for (i) obtaining new structures, (ii) increasing the
productivity, (iii) decreasing the raw materials and energy consumption, (iv)
minimizing the waste production and getting a better environment [2].
Catalysis is a privileged way to a clean and powerful chemistry. Today,
catalysts play a vital role in the chemicals industry, with a total contribution of ca.
20% of the world GNP in the 20th century [3]. In addition, 80% of the industrial
reactions use catalysts. The British agency Frost and Sullivan, which published a
study in 1998 [4] evaluated the catalysts European market to $ 3.7 billions turnover
in 1998. With about 4% growth per year, it should increase to $ 5 billions in 2005.
2
1.2 Heterogeneous Catalysts
Catalysts can be classified into two categories, homogenous and
heterogeneous. Homogenous catalyst is the catalyst, which presents in the same
phase as the reagents. Sulfuric acid has been widely used as homogenous catalyst in
the alkylations or isomerizations of hydrocarbon [5]. Whereas, catalysts are
heterogeneous if they are present in a different phase from the reactants. One of the
prominent heterogeneous catalysts is zeolites which are extensively employed in
petroleum refinery processes [6].
Heterogeneous catalysis is the backbone of the modern chemical industry,
because of the necessity to achieve environmental benign processes in the industry.
In addition, heterogeneous catalysts offer numerous potential advantages over
homogenous catalysts, such as easier working up procedures, easy catalyst separation
from the reaction mixture, reduction of environmental pollutant, avoidance of salt
formation and waste disposals [7].
Since 1960s, zeolites catalysts have conquered the petroleum refining and
petrochemical industries. This is due to the zeolites that have excellent thermal and
chemical stability. Moreover, zeolites provide great acid strength, which are
comparable to homogeneous acid catalysts [7]. The most important of these
processes are hydrocracking of heavy petroleum distillates, octane number
enhancement of light gasoline by isomerization, the isomerization of xylenes (to
produce para-xylene, the precursor chemical for terephthalic acid), and etc [6].
However, the utilization of zeolites in the areas of specialty and fine chemicals
synthesis is still limited, even though their potential is considered to be very high in
this area as well. The small pore opening of zeolites, in the range of ca. 0.2-1 nm, is
a major restriction for it to utilize in organic reactions [6]. The reactants with sizes
exceeding the dimensions of the pore are not able to process via zeolites. Therefore,
numerous attempts have been devoted to increasing the pore size of crystalline
molecular sieves [8].
In 1992, a novel family of ordered silicate mesoporous molecular sieves,
designated as M41S has been discovered by researchers at Mobil R & D Corporation
3
[9]. The most important member among these materials is MCM-41 and MCM-48,
which possesses hexagonal and cubic symmetry, respectively. The uniqueness of
M41S mesoporous materials are the pore size are uniform and tunable in the range
between 1.6-10 nm. Furthermore, these mesoporous materials also possess high
thermal stability and have extremely high surface areas. This innovative discovery
has greatly expanded the area of microporous molecular sieves (zeolites) into the
mesopore range and has created new opportunities beyond catalysis. The ordered
mesoporous materials have been found as promising materials in optics and
electronics, as nano size template, and as adsorbents for heavy metals [10]. The
rapid growing of publications in mesoporous materials since 1990 is shown in Figure
1.1 [10].
Figure 1.1 Development of publications on ordered mesoporous materials since
1990 [10].
4
1.3 Research Background and Problem Statement
Malaysia has been found as one of the major rice production country,
whereby 425,080 hectares (3.21 % of the total land in peninsular Malayisia) of the
land have been used for paddy plantation [11]. Therefore, it generates abundance of
waste namely rice husk, a thin but abrasive skin in nature covering the edible rice
kernel. It has been reported that Malaysia produces a ca. 18 million tons of paddy in
which about one fifth of it is the husk [12]. This means that the annual production of
rice leaves behind about 3.6 million tons of husk as waste product, usually disposed
by combustion. Unfortunately, the 20 % of the rice husk ash (RHA) residues left
after the combustion constitute environmental problems due to severe air and water
pollution problems. However, RHA can be considered as a potential feature of the
rice husk, which the RHA residues can be employed as raw materials in a variety of
applications.
Previous research had shown that the rice husk ash containing 96-99% SiO2
can exist either in amorphous phase or in crystalline phases such as, α-cristobalite
and tridymite [13-14]. In fact, the amorphous silica is the most active silica
precursor in the synthesis of zeolites. Hence, the large amount of silica freely
obtained from this source provides abundant and cheap alternatives of silica for
many industrial uses. From the previous report, MCM-41 has been successfully
synthesized by using the silica extracted from RHA [15]. However, no report has
been found on the synthesis of MCM-48 directly from RHA, since the synthesis of
MCM-48 mesoporous materials seems to be more challenging than the synthesis of
MCM-41. By using rice husk ash as the silica source in the synthesis of MCM-48,
the production costs can be reduced subsequently besides helping to overcome
environmental pollution. Indeed, it should be noticed that RHA is considered
slightly impure silica. The content of silica and all impurities in RHA vary
depending on the variety, climate and geographic location [16]. Therefore, in order
to transform the RHA to valuable mesoporous materials, modification and
optimization of the synthesis condition should be carried out.
The three-dimensional cubic porous system of MCM-48 mesoporous
materials has more advantageous than one-dimensional hexagonal porous system.
5
However, it is particularly difficult to synthesize MCM-48 mesoporous materials,
since cubic MCM-48 mesophase are obtained as an intermediate between the
transformation from a hexagonal or disordered mesophase to a more stable lamellar
mesophase [17]. Hence, instead of pure phase, the mixtures of different phases are
frequently obtained during the synthesis. It is a great challenge to characterize the
mesoporous materials, since the XRD is not capable to distinguish the phases in the
state of mixtures of different ordered mesophases.
Friedel–Crafts acylation of aromatic compounds is one of the prominent
processess in the synthesis of aromatic ketones that has been widely used as an
intermediate to obtain fine, specialty and pharmaceutical chemicals. However, the
majority of these manufacturing processes still rely on homogeneous reagents and
catalysts. Many of these processes are developed simply to maximize product yield,
disregarding the environmental impact of inorganic waste and toxic byproducts
formed during the reaction. Among the Lewis acid catalysts, anhydrous aluminium
chloride was the most widely employed reagent to trigger the Friedel-Crafts reaction
in the liquid phase in the laboratory as well as in the industry. However, the use of
standard Lewis acid catalyst is faced with several problems, such as non-regenerable,
requires further treatment after reaction, produces large amounts of hazardous
corrosive waste, catalyzes undesirable reaction, and also uses more than the
stoichiometric amount. Therefore, the demand for less pollutant and more effective
chemical processes has become the current concern. Zeolites have been found to be
less useful in these chemicals processes due to the limitation of its pore opening for
bulky organic molecules. Conversely, the emergence of mesoporous materials has
breakthrough the restriction of zeolites, since the larger pore size of these materials
allows bulky organic molecules to diffuse through the pores to reach the active sites.
Moreover, utilization of mesoporous materials such as MCM-48 in the production of
fine chemicals is still being studied and developed but is yet to be available
commercially.
6
1.4 Research Objectives
The objectives of this research are:
(1) to establish and optimize a new synthetic mesoporous Si-MCM-48
molecular sieves by using rice husk ash as silica source.
(2) to develop a novel characterization technique for measurement of
mesophases composition.
(3) to synthesis and tailor the unimodal and bimodal of Al-MCM-48 via
post synthesis route.
(4) to characterize the physicochemical properties of Al-MCM-48.
(5) to investigate the catalytic properties of the Al-MCM-48 in the
Friedel-Crafts acylation of 2-methoxynaphthalene with acetyl
chloride.
1.5 Scope of the Study
In this research, syntheses of purely siliceous mesoporous Si-MCM-48
molecular sieves via mixed cationic-neutral templating route have been optimized by
means of varying the initial condition of original gel compositions proposed by Ryoo
et al. [17], such as pH value, Na2O/ SiO2, surfactant/SiO2, and H2O/SiO2.
Cetyltrimethylammonium bromide (CTABr) has been used as cationic surfactant,
whereas Triton X-100 (TX-100) as neutral surfactants. Rice husk ash (RHA) which
were obtained from open burning site will be used as silica source. Moreover, a
novel approach for quantification of mesophase purity by using 13C CP/MAS NMR
has been developed in order to verify the mesophases compositions from hexagonal
MCM-41 to cubic MCM-48.
Modification of MCM-48 is devoted by introducing the aluminium into the
Si-MCM-48 by two post synthesis approaches. Both mesoporous and mesophase of
Si-MCM-48 will be employed as parent materials in post-synthesis alumination.
Acidity of the samples are investigated by using temperature-programmed desorption
(TPD) of ammonia and pyridine adsorption methods.
7
Appropriate techniques are utilized to characterize the physicochemical
properties of the mesoporous materials which include powder X-ray diffraction
(XRD), Fourier Transform Infrared Spectroscopy (FTIR), nitrogen adsorption-
desorption measurement, 27Al magic angle spinning nuclear magnetic resonance
spectroscopy (27Al MAS NMR), and field emission scanning electron microscopy
(FESEM).
Finally, the mesoporous catalysts will be tested as potential catalysts in
laboratory scale. Investigation of its catalytic activity will be conducted using
Friedel-Crafts acylation of bulky aromatic compound, 2-methoxynaphthalene with
acetyl chloride. Solvents with various polarities such as cyclohexane,
dichloroethane, and nitrobenzene will be used in this study. The research design is
schematically illustrated in Figure 1.2.
1.6 Outline of the Thesis
This thesis illustrates the information concerning the synthesis,
characterization and the potential catalytic application of mesoporous MCM-48
molecular sieves. Chapter 1 elucidates the research background and the strategies to
respond the current issue. Chapter 2 describes the experimental methodology.
Whereas, Chapter 3 covers the chemistry and fundamental aspects of mesoporous
MCM-48 molecular sieves. The results of the optimization of synthesis of
mesoporous MCM-48 molecular sieves are also present in this chapter. Chapter 4
explains the novel technique for quantification of mesophases compositions by using13C CP/MAS NMR. Chapter 5 contains the studies in tailoring the unimodal and
bimodal of Al-MCM-48 by using different post-synthesis alumination approaches.
Chapter 6 reveals the discussion of the acidity studies of Al-MCM-48 by using NH3-
TPD and pyridine adsorption. In addition, the catalytic activity of Al-MCM-48
catalysts, which is tested by Friedel-Crafts acylation is presented in this chapter too.
Finally, Chapter 7 summarizes the results obtained with recommendation for future
work.
8
Figure 1.2 Flowchart of the research design.
Characterization of Its Physicochemical Properties
XRD, FTIR, nitrogen adsorption-desorption measurement, 27Al MAS NMR,
FESEM, NH3-TPD, and pyridine adsorption.
Catalytic Testing
Friedel-Crafts acylation
Product
Analysis
Gas Chromatrography (GC)
Gas Chromatrography-Mass Spectrometry (GC-MS)
Modification of Si-MCM-48
Post-Synthesis Alumination of
Mesoporous Si-MCM-48
Post-Synthesis Alumination of
Si-MCM-48 Mesophase
Optimization of Synthesis of Purely
Siliceous Mesoporous Materials
from Rice Husk Ash
Develop A Novel Characterization
Technique for Measurement of
Mesophases Composition by Using 13C CP/ MAS NMR
125
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