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THE ART OF TECHNOLOGY
IKEGAI MACHINE TOOLS IKEGAI MACHINE TOOLS FOR CUSTOMIZED USEFOR CUSTOMIZED USE
1CM0E110616HP
CONTENTS
SUMMARY P.3 Cylinder liner In./Ex. Machining lathe P.15 Vertical lathe for turbine casing VT4500 P.28
Crank journal lathe CJL150 P.16 Turbine rotor lathe TNC165S P.29
TurbCrank journal lathe CJL140 P.17 ine rotor lathe RNC160 P.30For railway industry P.4
Crank journal lathe CJL210 P.18For shipbuilding industry P.5
Crank pin lathe CPL800 P.19For steel industry P.6 Honing center HC4 P.31
Crank pin lathe CPL880 P.20For power generation industry P.7 Horizontal U-axis center THS 3 P.32
Crank shaft Landmultiple lathe CJP120 P.21For hydraulic equipment P.8 ing gear machining center NB130P P.33
Others for customized use P.9Please click slide title.
Knurling machine KN56 P.22
Train wheel shaft hole lathe P.10 Heavy duty roll lathe TNC56 P.23
Train wheel break disc lathe P.11 Heavy duty roll lathe TNC100S P.24
Train wheel thread lathe P.12 Heavy duty roll lathe TNC125S P.25
Motor armature turn./notch. lathe P.13 Roll both ends machining center P.26
Piston p Large size in hole boring machine P.14 conventional lathe ANC100S P.27
2CM0J110616HP
USER + IKEGAI = SPECIALIZED MACHINES~ IKEGAI as specialized machine “player” in the manufacturing industry ~
Original Needs of End User
IKEGAI starts from scratch
Cost performance ratioCost performance ratio
Desired price, delivery time,and man-hour calculations
Machine tools for Machine tools for customized applicationscustomized applications
-- Lower production costsLower production costs
-- Meet the needs of the Meet the needs of the manufacturing fieldmanufacturing field
-- Distinguish your products Distinguish your products from those of your from those of your competitorscompetitors
4S of Equipment4S of EquipmentSimple SmallSmooth Slim
WorkpiecesWorkpiecesHigh accuracy is needed for setting up and cutting odd shaped or difficult to cut workpieces.
Best machining proposals Best machining proposals
120 years of machining knowhow
Accumulated since 1889
DesignDesignFull customization For all projects
AssemblyAssemblyCraftsmanlike technique ensures high accuracy
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Machine Tools for Railway Industry
WHEEL SHAFT HOLE MACHINING LATHE WHEEL BREAK DISK LATHE
WHEEL THREAD TURNING LATHEWL1100
For turning of train wheel face and boss hole
Honing of boss hole is also available.
For turning of break disk
Turning of all 4 diskfaces simultaneouslycan be achieved by using 2 saddles.
For fine boring of pin hole
With U-axis tool various borings are available.
For turning of wheel thread
Simultaneous machine threading of both L/R wheels is available.
PISTON PIN HOLE BORING MACHINE TPM400
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Machine Tools for Shipbuilding Industry
CYLINDER LINER IN. & EX. TURNING LATHECLL125
CRANK JOURNAL LATHE CJL150CRANK PIN LATHE CPL800
CRANK JOURNAL & PIN MULTIPLE LATHECJP120
For semi & finishing of cylinder liner
For semi & finishing of crank journalSwing over bed is 3000mm
For semi & finishing of crank pin
For machining crankjournal & pin with onetime set-up
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Machine Tools for Steel Industry
KNURLING MACHINE KN56 HEAVY DUTY ROLL LATHE TNC56
ROLL BOTH ENDS MACHINING CENTER
For notching and lettering of rebar roll
Turning function is also available
For semi & finishing of middle size roll
Turning center is also available.
For semi & finishing of large size roll
Turning center is also available.
HEAVY DUTY ROLL LATHE TNC100S
HEAVY DUTY ROLL LATHE TNC125S
For milling & center hole machining of roll end face
Simultaneous machining of L/R faces by double headstock is available.
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Machine tools for Power Generation Industry
VERTICAL LATHE FOR TURBINE CASING VT4500 TURBINE ROTOR LATHE TNC165S
For semi & finishing of turbine rotor
Swing over bed 3300mmCenter distance 8000mm
For in. & ex. turning of turbine casing
Table diameter is 4500 mm
TURBINE ROTOR LATHE RNC160For semi & finishing of turbine rotor
Swing over bed 3200mmCenter distance 18000mm
RNC160×18000mm
7CM0E110616HP → CONTENTS
HONING CENTER HC4 In addition to machining functions and axis machining, inner. & outer. honing are available.
Space saving, one time work setting and high accuracy are available.
ATC enables storage of several tools in the tool magazine.
Several workpieces can be set on the table simultaneously.
Machine tool for Hydraulic Equipment
CYLINDER BLOCK OF PISTON MOTOR (CONSTRUCTION MACHINE)
8CM0E110616HP → CONTENTS
LANDING GEAR MACHINING CENTER NB130P HORIZONTAL U-AXIS CENTER THS3
Other Machine Tools for Customized Use
Concentrates together IKEGAI’s boring techniques
With U-axis face plate, various borings are available
Pipe comes through headstock (from back side) ↑It is chucked at head stock ↓ and tailstock (inner chucking) ↓
STEEL PIPE END THREADING MACHINE
Workpiece fixation + U axis tool can eliminate lathes, save space, and concentrate the machining process.
CM0E110616HP 9→ CONTENTS
TRAIN WHEEL SHAFT HOLE MACHINING LATHE VT1100
TABLE DIAM. φ1,250 mmX-STROKE (LEFT-RIGHT) -100~+1,100 mmZ-STROKE 700 mmRAM SECTION 250×230 mmDISTANCE, FLOOR TO TABLE SURFACE 880 mmMAX. TABLE LOAD 4,000 kgDISTANCE, TABLE SURFACE TO RAM (If table thickness is 1500 mm) 850 / 1,050 / 1,300 mm
Turning of wheel face & boss hole (also honing) is available.Space saving design & superior operation is available.
CM0E110616HP 10→ CONTENTS
TRAIN WHEEL BREAK DISK LATHE
SWING OVER BED φ1, 500 mm
SWING OVER SADDLE φ1, 050 mm
CENTER DISTANCE 2,150 mm
SUPPORTABLE WEIGH 7,000 kg
MAIN SPINDLE SPEED 1 RANGE 5 ~ 500 min⁻¹
MAIN MOTOR AC 18.5/22 kW
Machining of disk faces and shaft part is available.Turning of all 4 disk faces simultaneously can be achieved by using 2 saddles.
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TRAIN WHEEL THREAD TURNING LATHE WL1100
WHEEL TREAD DIAMETER (FINISHING) φ600 ~ 1,130 mm
WHEEL GAUGE 1,067 / 1,435 / 1,676 mm
RIM THICKNESS 125~140 mm
SHAFT LENGTH 1,280~2,280 / 1,650~2,650 / 1,890~2,890 mm
CENTER HEIGHT ABOVE FLOOR 690 mm
FACE PLATE DISTANCE 2,280~3,700 mm
FACE PLATE REVOLUTION 6 ~70 min⁻¹
MAIN MOTOR OUTPUT AC 45/37 kW × 2
This machine is for turning of wheel threads.Machining of both R / L wheel threads at one time is available by using 2 saddles.
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MOTOR ARMATURE TURNING / NOTCHING MACHINE
COMMUTATOR DIAM. 220~420 mmCOMMUTATOR SHAFT LENGTH 550~1,600 mmSWING OVER BED 730 mmNOTCHING DIMENSION
WIDTH 0.6~1.2mm / LENGTH 24~140 mm DEPTH 0.7~1.2 mm / CHAMFERING 0.5 ± 0.1 mm
SPINDLE SPEEDTURNING STEPLESS 10~400 min⁻¹
NOTCHING STEPLESS 0.05~0.1 min⁻¹
This machine is for turning & notching of motor armature (for train).Each groove’s strain can be detected by optical detector.
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DIESEL LOCOMOTION ENGINES PISTON PIN HOLE FINE BORING MACHINETPM 400
MAIN SPINDLE HEAD TO TABLE UPPER FACE 450 mmMAIN SPINDLE HEAD TO TAIL STOCK HEAD 800~1,650mmWORK PISTON RANK φ200~380 mmX-STROKE (TABLE FRONT-REAR) 200 mmZ-STROKE (TABLE RIGHT-LEFT) 900 mmU-STROKE (AS PER TOOL LENGTH) MAX. 5 mm
For fine boring of piston pin hole Straight, taper and radius machining are available by eccentric type U-axis tool.
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CYLINDER LINER IN.& EX. MACHINING LATHE CLL 125
WORK MAX. DIAM. 1,800 mmWORK LENGTH 4,800 mmWORK MAX. WEIGHT 20,000 kgBORING BAR STROKE 4,000 mmFINE BORING DIAM. 700~1,080 mm
For turning cylinder liner inner. & outer. diam.Long stroke, highly rigid & accurate boring is available.
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CRANK JOURNAL LATHE CJL150
SWING OVER BED φ3,000 mm
CENTER DISTANCE 10,000 mm
MAX. WORK DIAM. φ2,800 mm
WORK LENGTH 9,000 mm
WORK WEIGHT 60,000 kg
Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of heavy, large and odd shaped workpiece is available.
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CRANK JOURNAL LATHE CJL140
SWING OVER BED φ2,800 mm
CENTER DISTANCE 8,200 mm
WORK TURNING RADIUS φ860~1,330 mm
WORK LENGTH 8,050 mm
WORK WEIGHT 50,000 kg
Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of heavy, large and odd shaped workpiece is available.
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CRANK JOURNAL LATHE CJL210
MAX. JOURNAL DIAM. φ 800 mm
MAX. JOURNAL PIN DIAM. φ 730 mm
MAX. WORK DIAM. φ 3,200 mm
WORK LENGTH 12,000 mm
MAX. WORK WEIGHT 150,000 kg
( W/STEADY RESTS)
Heavy lathe for semi & finishing of crank shaft journals.Accurate cutting of super heavy, large and odd shaped workpiece is available.
CM0E110616HP 18→ CONTENTS
CRANK PIN LATHE CPL800
TURNING DIAM. φ2,300 mm
CENTER HIGHT OVER SADDLE 1,780 mm
TURNING RING INNER DIAM. φ800 mm
MACHINING RANGE OF CRANK PIN φ392~520 mm
X-AXIS STROKE 500 mm
Z-AXIS STROKE 1,000 mm
This machine is for semi & finishing of crank pins. Space saving design & flexible machine for middle size crank shafts.
19→ CONTENTSCM0E110616HP
CRANK PIN LATHE CPL880
TURNING DIAM. φ2,660 mm
CENTER HIGHT OVER SADDLE 1,850 mm
TURNING RING INNER DIAM. φ880 mm
MAX. CRANK PIN DIAM. φ380~600 mm
X-AXIS STROKE 1,100 mm
Z-AXIS STROKE 8,000 mm
This machine is for semi & finishing of crank pins. Flexible machine for large size crank shafts.
20→ CONTENTSCM0E110616HP
CRANK SHAFT JOURNAL & PIN MULTIPLE LATHE CJP120
SWING OVER BED φ2,150 mm
CENTER HIGHT 1,450 mm
CENTER DISTANCE 8,000 mm
MAX. WEIGHT BETWEEN CENTERS 25,000 kg
MAX. CRANK JOURNAL DIAM. φ300~450 mm
MAX. CRANK PIN DIAM. φ315~455 mm
TURNING RING SPEED 0.5~40 min⁻¹
(Adopts Hydrostatic bearing for main spindle)
This machine can cut both crank journals and pins.Only one time set-up can cut the machining process in half.
21CM0E110616HP→ CONTENTS
KNURLING MACHINE KN56
CENTER HIGHT 560 mm
CENTER DISTANCE 2,000 mm
X-STROKE 360 mm
Z-STROKE 1,700 mm
NO. OF CONTROL AXES 5 (ALL AXIS)
BED SIZE W650×H500×L4,300 mm
This machine is for notching of rebar roll. Straight, incline, screw, and other various types of notching and lettering are available.
22→ CONTENTSCM0E110616HP
HEAVY DUTY ROLL LATHE TNC56
SWING OVER BED 1,220 mmCENTER HEIGHT 610 mmCENTER DISTANCE 3,500 mmMAX. SUPPORTABLE WEIGHT 7,000 kgCUTTING FORCE 34,300 N (3,500 kg)
High accuracy CNC roll lathe with a rigid 3 guide-ways bedTurning center is also available.
23→ CONTENTSCM0E110616HP
SWING OVER BED 2,100 mmCENTER DISTANCE 6,000 mmMAX. SUPPORTABLE WEIGHT 45,000 kgCUTTING FORCE 68,600 N (7,000 kg)
High accuracy CNC roll lathe with a rigid 4 guide-ways bedFor semi & finishing of rolls
HEAVY DUTY ROLL LATHE TNC100S
24→ CONTENTSCM0E110616HP
SWING OVER BED φ2,600 mm
CENTER HEIGHT 1,300 mm
CENTER DISTANCE 10,000 mm
MAX SUPPORTABLE WEIGHT 70,000 kg
CUTTING FORCE
12 STATIONS DRUM TYPE TURRET 68,600 N (7,000 kg)
DOUBLE STAY TYPE TOOL POST 98,000 N (10,000 kg)
HEAVY DUTY ROLL LATHE TNC125SHigh accuracy CNC roll lathe with a rigid 4 guide-ways bed.Turning center is also available.
25→ CONTENTSCM0E110616HP
CENTER HEIGHT OVER BED 745mm
when SUPPORT DIAM. φ450 mm
CENTER DISTANCE 6,700 mm
X-AXIS STROKE 525 mm
Z-AXIS STROKE 2,250 mm
Y-AXIS STROKE 450 mm
ROLL LENGTH 2,000~6,000 mm
ROLL BOTH ENDS MACHINING CENTERFor milling & center hole machining of roll end facesSimultaneous machining of L/R faces by double headstock is available.
26→ CONTENTSCM0E110616HP
LARGE SIZE CONVENTIONAL LATHE ANC100S
TURN. DIAM. OVER BED φ2,600 mm
CENTER DISTANCE 10,000 mm
X-AXIS STROKE 1,025 mm
Z-AXIS STROKE 10,100 mm
MAX. SUPPORT.WEIGHT 30,000 kg
This CNC lathe is for roll and general accurate & rigid shaft work use. Various options are available as per user’s requests.
27→ CONTENTSCM0E110616HP
TABLE DIAM. φ4,500 mm
MAX.TURNING DIAM. φ5,000 mm
MAX.TURNING HEIGHT 4,000 mm
MIN.BORING DIAM. φ425 mm
RAM SECTION 300×300 mm
MAX. TABLE LOAD 40,000 kg
MAX. CUTTING POWER 4,500 kg
(WHEN RAM COMES OUT 800 mm)
For turning power station turbine casing inner. & outer. diam.Digital CCD camera at tool, Capt. tool & holder comb. management, etc. are adopted for easy operation.
VERTICAL LATHE FOR TURBINE CASING VT4500
28→ CONTENTSCM0E110616HP
SWING OVER BED φ3,300 mm
CENTER DISTANCE 8,000 mm
X-AXIS STROKE 800 mm
Z-AXIS STROKE 8,000 mm
MAX. SUPPORTABLE WEIGHT 70,000 kg
TURBINE ROTOR LATHE TNC165SFor semi & finishing of turbine rotorsHigh accurate turning of large & heavy workpiece is available.
29→ CONTENTSCM0E110616HP
SWING OVER BED φ3,200 mm
CENTER DISTANCE 18,000 mm
CUTTING FORCE 100 kN
MAX. SUPPORT. WEIGHT 120,000 kg
(W/STEADY RESTS 210,000 kg)
TURBINE ROTOR LATHE RNC160For semi & finishing of turbine rotors High accurate turning of large & heavy workpiece is available.
30→ CONTENTSCM0E110616HP
HONING CENTER HC4
MACHINING RANGE φ15~40 mm
TABLE LOADABLE WEIGHT 300 kg
TABLE SIZE 420 × 700 mm
ATC MAGAZINE CAPACITY 16
Z-AXIS HONING SPEED
Max. 15,000 mm / min
In addition general machining processing, inner. & outer. honing is also available.Enables high accuracy and reduction of the machining process.
31→ CONTENTSCM0E110616HP
HORIZONTAL U‐AXIS CENTER THS 3
TABLE LOADABLE WEIGHT 300~400 kg
TABLE SIZE 400 × 400 mm
ATC MAGAZINE CAPACITY 6 ~
U-AXIS STROKE(RADIUS) Max. 50 mm
X-AXIS STROKE(SPINDLE L/R) 800 mm
Z-AXIS STROKE(SPINDLE B/F) 290 mm
SPINDLE REVOLUTION Max. 6000 min⁻¹
32
Workpiece fixation + U axis tool enables lathe elimination, space saving and concentration of machining process.
CM0E110616HP→ CONTENTS
LANDING GEAR MACHINING CENTER NB130P
TABLE SIZE 1,600×1,800 mm
MAX. LOADBLE WEIGHT 10,000 kg
X-AXIS STROKE 3,000 mm
Y-AXIS STROKE 2,000 mm
Z-AXIS STROKE 16,000 mm
Concentrates together IKEGAI’s boring techniques With U-axis face plate, various borings are available.
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Variety + 1889= Only One
First Japanese lathe Made by IKEGAI (1889)
IKEGAI CORPORATION
920-52 Serizawa, Namegata, Ibaraki, 311-3501 JAPAN
Tel:+81-299-55-3111 Fax:+81-299-55-3119
http://www.ikegai.co.jp/
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