MESA workshop IT/OT Convergence: people, organization and ......Supplier Mgt Engineering Procurement Tooling Mgt Operations Quality Mgt Facilities Accounting Services SSO GPS BI Apps

MESA workshopIT/OT Convergence: people,

organization and governance

Valentijn de LeeuwVice President

ARC Advisory Group

[email protected]

AIOTIALLIANCE FOR INTERNET OF THINGS INNOVATION

Michel DevosIndependent consultant

MESA EMEA Board member

[email protected]

The power of knowing what MESAKNOWS

Smart Manufacturing Challenges

• Supply Chain Collaboration

(c) MESA International - ARC EIF 2016



• Manufacturing complexity


MTS MTO, ETO

Regulations

Collaborative Robotics

Mechatronics

Agility

Mass Production - Customization



• Lack of visibilityCombine business transactional data with operational data

• Lack of flexibilityEnable the quick change of the processes to fit with

business needs

• Lack of interoperability & root cause analysisCreate correlation of real-time data from closed,

proprietary systems and equipment



Impacts on IT/OT

• « Big Data »More and more data to be collected and stored over long

periods

Keep a high level of integrity and availability of data

• Demand on IT/OT resourcesEscalation of demand for applications, resources and

budget

Deployment of applications on mobile devices

• IT/OT convergenceOrganizational and technical implications


The power of knowing what MESA KNOWS

The Demand-Driven Manufacturing Applications Gap

Manufacturing2.0

DD

SN M

atu

rity

Su

pp

ly N

etw

ork

Dyn

amis

m

Product/Mfg Complexity

Dynamic Multi TierCollaboration

Multi-Site(Owned)

Single Site(Owned)

Dynamic Single Supply ChainCollaboration

StaticInternalCollaboration

Local Execution

Global Coordination

1

2ISA

Degree of Contract Mfg,Rate of NPDI

Product Mix,# of Mfg StylesMTS ETO

3

Multi-Site(Owned & Contracted)

© 2010 Gartner, Inc. and/or its Affiliates. All Rights Reserved.


Smart Manufacturing


Old Tiers of IT and OT

ERP

Enterprise Information Technology

Manufacturing Operations Technology

PLM MES

GPS

SSO

BI

SCADAEnergy

MgtOEE

PLC

Sensors

Meters

Need for convergence !



New IT Platforms for Smart Manufacturing

Smart Machines

RobotsRFID

Sensors3D

Printers

Workforce Roles

Supplier Mgt

Engineering

Procurement

Tooling Mgt

Operations

Quality Mgt

Facilities

Accounting

Services

GPSSSO BI

Apps

MakePlan Source

Energy Mgt

MgtDash

Design Receive

Sustain Plant

PrevMaint

Data Collect

Schedule Purchase

M2M+ A2A + B2B



Align Four Domains to Achieve Manufacturing Strategy

• IT must enable business in achieving its goals

• Instead of managing IT projects in isolation, always manage projects towards these business strategies and operations capabilities

• Take into ALL roles in account ALL 4 domains Processes, Structure, People, IT

• Each Domain in context must be be taken into account as it shapes the manufacturing strategy

© 2011 Atos Origin. All Rights Reserved.



Before and After MES/MOM

”Bridging the Gap”?!

Misalignment Gap



Governance: Align IT,Operations and Business



Organization and Alignment of Corporate & Plant Priorities

Corporate Plant

IT

•System Integration,

Infrastructure Support &

Standards Compliance

•Rationalize Equipment

Data for Data Integrity

•Consolidates disparate

plant floor systems

•Minimizes shadow-IT

projects & resources

MFG

•Exceed Quality, Production, Waste and Cost targets

•Revenue improvementsDaily Production Schedule

Attainment

Expanded Capacity

•Cost improvementsIncreased labor productivityLower plant expenses

•Cash generationReduced inventoryHigher return on assets

Manufacturing

Systems

CoE

Group



CoE members from All Levels:Business to Shop Floor

• Grounded in manufacturing work process requirements

• Integrated with national teams

• Understanding of unique business and plant features

• Distributed and central

• Aware of international and national trends

• Connected with partner groups

• Skilled in target areas



CoE System Scope Responsibility

• Finite capacity scheduling (FCS)• Manufacturing metrics and reporting System• Enterprise manufacturing intelligence (EMI) System• Mfg operations work process management• Plant warehouse management system (WMS)• Enterprise recipe management system• Enterprise batch execution system• Total productive maintenance and predictive maintenance system • Quality management system (QMS, nonconformance) • Track & trace system• SCADA and process control systems• Plant information and industrial networks• Plant data historians and archives


VISION, EXPERIENCE, ANSWERS FOR INDUSTRY © ARC Advisory Group • 15

ORGANIZATION AND GOVERNANCE


Organizational view of governance

• Organization Practitioners

Support and expertise

Decision making

Asset ManagementCoE & Support

Services

Services andSupport

functions

Engineering

BU

Maintenance

Security

Enterprise /division

Business Committee

Technical Committee

Risk & Compliance

OT

Finance, HR, ..

AssetManagementInvestment

Central Security

Experts &Practitioners

Engineering support

IT/OT

IT

Contractor

Engineering

IT/OT

Mgt Committee Board


Process view of governance

• IT/OT Performance

• Update Needs and Requirements

Technical strategy

Business input

• Technical validation

• Business validation Negotiation

Prioritization

Performance steering

Resource availability

• Strategic plan

• Execution Planning

Resources assignment

TC

BC+TC

CoE

Support

Strategic Plan

Monitoring

Measurement

Evaluation

TechnologyStrategyApproval

PrioritizationPlanningResources

PrioritizationPlanningResourcesPolicy

BU

Update

IT/OT

strategy

Short

term

planning

ExpertiseBest PracticesRisk assessment

Performance

ManagementCorporate Planand objectivesBusiness needsneeds

Clients

Society

Legislation

Requirements

Management

StrategicPlanProposal

Performance

ShortTermPlan

PolicyProposal

Policy

Collection

Business

Needs

Support

Experts

Practitioners

BU project

Implementation

processes

Systems

AssetsFinance

Investment

planning

Documents

MESA workshop IT/OT Convergence: people, organization and ......Supplier Mgt Engineering Procurement Tooling Mgt Operations Quality Mgt Facilities Accounting Services SSO GPS BI Apps