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4
D
ELECTRICAL SYSTEMS
WIRING DIAGRAMS
4D-0 - WIRING DIAGRAMS 90-806535960 396
Table of ContentsPage
Wiring Colors for MerCruiser 4D-1. . . . . . . . . . . . . . . Wiring Diagrams 4D-2. . . . . . . . . . . . . . . . . . . . . . . . .
MCM 3.0LX 4D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . MCM V-6 Alpha Thunderbolt IV 4D-3. . . . . . . . . . MCM V-6 Gen + Alpha Thunderbolt V Without Knock Sensor 4D-4. . . . . . . . . . . . . . . . . MCM V-6 Gen + Bravo Thunderbolt V WithKnock Sensor 4D-5. . . . . . . . . . . . . . . . . . . . . . . . . MCM V-8 Alpha Thunderbolt V With Knock Sensor 4D-6. . . . . . . . . . . . . . . . . . . . . . . . MCM V-8 Alpha Thunderbolt V Without Knock Sensor 4D-7. . . . . . . . . . . . . . . . . . . . . . . . MCM V-8 Bravo Thunderbolt V With Knock Sensor 4D-8. . . . . . . . . . . . . . . . . . . . . . . . MCM V-8 Bravo Thunderbolt V Without Knock Sensor 4D-9. . . . . . . . . . . . . . . . . . . . . . . . MIE V-8 (Bluewater) Thunderbolt V Without Knock Sensor 4D-10. . . . . . . . . . . . . . . . MIE (Bluewater) V-8 Thunderbolt V With Knock Sensor 4D-11. . . . . . . . . . . . . . . . . . . . . . . MIE (Ski) V-8 Thunderbolt V Without Knock Sensor 4D-12. . . . . . . . . . . . . . . . . . . . . . . MCM V-8 Alpha and Bravo EFI and MPI (Including Gen +) Engines 4D-13. . . . . . . . . . . . . MCM 262 Magnum EFI Gen + Alpha and Bravo 4D-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
PageAll EFI and MPI Inboard and Ski Engines (Except 350 Magnum MPI Gen + Tournament Ski [Black Scorpion]) 4D-15. . . . . . MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion) 4D-16. . . . . . . MCM 262 Magnum EFI Gen + Alpha 4D-17. . . . MCM 262 Magnum EFI Gen + Bravo 4D-18. . . . MCM 5.7L EFI Bravo 4D-19. . . . . . . . . . . . . . . . . . MCM 5.7L EFI Alpha 4D-20. . . . . . . . . . . . . . . . . . MCM 350 MPI Bravo (Including Gen + Engines) 4D-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion) 4D-22. . . . . . . MCM 7.4LX EFI / MIE 350 Magnum EFI Gen + Tournament Ski / 7.4L EFI Bluewater Inboard 4D-23. . . . . . . . . . . . . . . . . . . . MCM 7.4LX MPI / 454 / 502 MPI Magnum / MIE 454/502 Magnum MPI 4D-24. . . . . . . . . . . MCM Quicksilver Instrumentation 4D-25. . . . . . . MIE Quicksilver Instrumentation 4D-26. . . . . . . . Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control) 4D-27. . . . Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls) 4D-28. . . . . . . Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness) 4D-29. . . . . . MPI Wiring Diagram 4D-30. . . . . . . . . . . . . . . . . . EFI Wiring Diagram 4D-34. . . . . . . . . . . . . . . . . . .
4D - WIRING DIAGRAMS
WIRING DIAGRAMS - 4D-190-806535960 396
Wiring Colors for MerCruiserNOTE: Color codes listed below DO NOT apply to EFI and MPI system harnesses.
BIA COLOR CODE AND ABBREVIATIONS WHERE USED
BLACK (BLK) All Grounds
BROWN (BLU) Reference Electrode - MerCathode
ORANGE (ORN) Anode Electrode-MerCathode
LT. BLUE/WHITE (LT BLU/WHT) Trim - ”Up” Switch
GRAY (GRY) Tachometer Signal
GREEN/WHITE (GRN/WHT) Trim - ”Down” Switch
TAN (TAN) Water Temperature Sender to Gauge
LIGHT BLUE (LIT BLU) Oil Pressure Sender to Gauge
PINK (PNK) Fuel Gauge Sender to Gauge
BROWN/WHITE (BRN/WHT) Trim Sender to Trim Gauge
PURPLE/WHITE (PUR/WHT) Trim - ”Trailer” Switch
RED (RED) Unprotected Wires from Battery
RED/PURPLE (RED/PUR) Protected (Fused) Wires from Battery
RED/PURPLE (RED/PUR) Protected (+12V) to Trim Panel
ORANGE (ORN) Alternator Output
PURPLE/YELLOW (PUR/YEL) Ballast Bypass
PURPLE (PUR) Ignition Switch (+12V)
YELLOW/RED (YEL/RED) Starter Switch to Starter Solenoid to Neutral StartSwitch
4D-2 - WIRING DIAGRAMS 90-806535960 396
Wiring DiagramsMCM 3.0LX
1
2
3
2
3
4
5
6
32
1
1
3
1
4
C
B
D
A2
NOTE : GRAY lead for use with service tachometer.A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Filter4 -Ignition Coil
B -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure Switch
D -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-390-806535960 396
MCM V-6 Alpha Thunderbolt IV
71877
C
B
D
A
1 2
3
12
3
12
3
1
2
3
45
6
78
A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Electric Fuel Pump8 -Oil Pressure Cut-Off Switch
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
4D-4 - WIRING DIAGRAMS 90-806535960 396
MCM V-6 Gen + Alpha Thunderbolt V Without Knock Sensor
1
2
3
1
2
3
4 5
6
12
3
1
3
A
B
2
8 774813
NOTE
C
D
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Shift Cutout Switch3 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Electric Fuel Pump8 -Oil Pressure Cut-Off Switch
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-590-806535960 396
MCM V-6 Gen + Bravo Thunderbolt V Without Knock Sensor
1
1
23
45
6
12
3
1
3
A
2
8 7
2
74814
NOTE
C
B
D
A
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke (2 BBL Only)3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Fuel Pump8 -Oil Pressure Cut-Off Switch
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
4D-6 - WIRING DIAGRAMS 90-806535960 396
MCM V-8 Alpha Thunderbolt V With Knock Sensor
74593
1 2
3
1
23
45
6
12
3
1 23
4
NOTE
C
B
D
A
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Ignition Coil3 -Shift Cut-Out Switch4 -Knock SensorB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-790-806535960 396
MCM V-8 Alpha Thunderbolt V Without Knock Sensor
74593
2
1
2 3
45
6
12
3
12
33
NOTE
C
B
D
A
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Ignition Coil3 -Shift Cut-Out SwitchB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
4D-8 - WIRING DIAGRAMS 90-806535960 396
MCM V-8 Bravo Thunderbolt V With Knock Sensor
2
1
2 3
4 5
6
1
2
3
12
3
3
1
73996
NOTE 1
C
B
D
A
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Ignition Coil3 -Knock SensorB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-990-806535960 396
MCM V-8 Bravo Thunderbolt V Without Knock Sensor
2
6
1
2
3
12
3
1
74592
1
2 3
45
NOTE 1
C
B
D
A
NOTE: TAN/BLU wire is not used at distributor.A -Ignition System1 -Distributor2 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid
C-Audio Warning System1 -Water Temperature2 -Drive Unit Oil Level (If Equipped)3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
4D-10 - WIRING DIAGRAMS 90-806535960 396
MIE V-8 (Bluewater) Thunderbolt V Without Knock Sensor
2
6
1
1 2
1
74592
1
2 3
45
2
3
NOTE 1
NOTE 2
7
C
B
D
A
NOTE 3
NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
NOTE 2: Taped back TAN/BLUE wire not used.
NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.A -Ignition System1 -Distributor2 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Neutral Safety Switch
C-Audio Warning System1 -Water Temperature Switch2-Transmission Fluid Temperature Switch3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-1190-806535960 396
MIE (Bluewater) V-8 Thunderbolt V With Knock Sensor
2
6
1
12
1
74160
1
2 3
4 5
2
3
NOTE 1
3
7
NOTE 2
C
B
D
A
NOTE 3
NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
NOTE 2: Taped back TAN/BLUE wire not used.
NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.A -Ignition System1 -Distributor2 -Ignition Coil3 -Knock SensorB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Neutral Safety Switch
C-Audio Warning System1 -Water Temperature Switch2-Transmission Fluid Temperature Switch3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
4D-12 - WIRING DIAGRAMS 90-806535960 396
MIE (Ski) V-8 Thunderbolt V Without Knock Sensor
2
6
1
12
1
74160
1
2 3
45
23
NOTE 1
NOTE 2
7
C
B
D
A
NOTE 3
NOTE 1: Taped back BROWN/WHITE wire may be used for an accessory. LOAD MUST NOT EXCEED 5 AMPS.
NOTE 2: Taped back TAN/BLUE wire not used.
NOTE 3: 5.7L Models will have WHITE/GREEN wire and 7.4L / 8.2L Models will have BLACK wire.A -Ignition System1 -Distributor2 -Ignition CoilB -Starting System1 -Alternator2 -Electric Choke3 -Ground Bolt4 -Starter5 -Circuit Breaker6 -Starter Slave Solenoid7 -Neutral Safety Switch
C-Audio Warning System1 -Water Temperature Switch2-Transmission Fluid Temperature Switch3 -Oil Pressure SwitchD -Instrumentation System1 -Oil Pressure Sender2 -Water Temperature Sender3 -Trim Sender
WIRING DIAGRAMS - 4D-1390-806535960 396
MCM V-8 Alpha and Bravo EFI and MPI (Including Gen +) Engines
71693
b
c
a
1
2
32
1
1
23
4
5
dC
B
A
A– Audio Warning System1 - Drive Unit Oil Level2 - Oil Pressure SwitchB– Instrumentation System1 - Trim Sender2 - Water Temperature Sender3 - Oil Pressure SenderC - Charging and Starting System1 - Starter Slave Solenoid2 - Circuit Breaker3 - Starter4 - Ground Stud5 - Alternator
a - Harness Connector to EFI System Harnessb - Positive (+) Power Wire to EFI System Harnessc - Auxiliary Tachometer Leadd -90 Amp Fuse (DO NOT Remove)
4D-14 - WIRING DIAGRAMS 90-806535960 396
MCM 262 Magnum EFI Gen + Alpha and Bravo
74925
b
c
a
1
2
32
1
1
2
3
4
5
d
C
B
A
76
A– Audio Warning System1 - Drive Unit Oil Level2 - Oil Pressure SwitchB– Instrumentation System1 - Trim Sender2 - Water Temperature Sender3 - Oil Pressure SenderC - Charging and Starting System1 - Starter Slave Solenoid2 - Circuit Breaker
3 - Starter4 - Ground Stud5 - Alternator6 - Oil Pressure Cut-Off Switch7 - Fuel Pump
a - Harness Connector to EFI System Harnessb - Positive (+) Power Wire to EFI System Harnessc - Auxiliary Tachometer Leadd -90 Amp Fuse (DO NOT Remove)
WIRING DIAGRAMS - 4D-1590-806535960 396
All EFI and MPI Inboard and Ski Engines Except 350 Magnum MPI Gen +Tournament Ski ”Black Scorpion”
2
b
c
a
1
3
5
4
6
12
1
2
C
B
A
NOTE 1
d
NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5AMPSA - Audio Warning System1 - Oil Pressure Switch2 - Transmission Fluid Temperature
Switch
B - Instrumentation System1 - Oil Pressure Sender2 - Water Temperature Sender
C - Charging and Starting System1 - Alternator 2 - Ground Stud3 - Starter4 - Circuit Breaker5 - Starter Slave Solenoid6 - Neutral Safety Switch
a - Positive Power Wire To EFI System Harnessb - Harness Connector To EFI System Harnessc - Auxiliary Tachometer Leadd - 90 Amp. System Fuse
4D-16 - WIRING DIAGRAMS 90-806535960 396
MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)
2
b
c
a
1
3
5
4 6
12
1
2
C
B
A
7
NOTE 1
74892
8
NOTE 1: Taped back BROWN and BLACK wire may be used for an accessory. LOAD MUST NOT EXCEED 5AMPSA - Audio Warning System1 - Oil Pressure Switch2 - Transmission Fluid Temperature
Switch
B - Instrumentation System1 - Oil Pressure Sender2 - Water Temperature Sender
C - Charging and Starting System1 - Alternator 2 - Ground Stud3 - Starter4 - Circuit Breaker5 - Starter Slave Solenoid6 - Neutral Safety Switch7 - 90 Amp. System Fuse8 - Knock Sensor
a - Positive Power Wire To EFI System Harnessb - Harness Connector To EFI System Harnessc - Auxiliary Tachometer Lead
WIRING DIAGRAMS - 4D-1790-806535960 396
MCM 262 Magnum EFI Gen + Alpha
74929
2
3
4
5
6
7
8
9
10
11
1
12
13
14
15
16
17
18
19
20
21
NOTE 1
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
NOTE 1: As a mid year (96-1/2) model change, the EFI (Throttle Body Injection) models have the lanyard stopconnector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to theData Link Connector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor
11- Engine Coolant Temperature Sensor (ECT)12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuel Pump Fuse16- ECM/Ignition Feed/KS Module/Injectors Fuse17- ECM/DLC/Battery Fuse18- Harness Connector To Starting/Charging Harness19- Shift Cutout Switch20- Lanyard Stop Switch21- Positive Power Wire To Engine Circuit Breaker
4D-18 - WIRING DIAGRAMS 90-806535960 396
MCM 262 Magnum EFI Gen + Bravo
74928
2
3
4
5
6
7
8
9
10
11
1
12
13
14
15
16
17
18
19
NOTE 1
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
NOTE 1: As a mid year (96-1/2) change, the EFI (Throttle Body Injection) models have the lanyard stop connectorremoved from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data LinkConnector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor
11- Engine Coolant Temperature Sensor (ECT)12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuel Pump Fuse16- ECM/Ignition Feed/KS Module/Injectors Fuse17- ECM/DLC/Battery Fuse18- Harness Connector To Starting/Charging Harness19- Positive (+) Power Lead To Engine Circuit Breaker
WIRING DIAGRAMS - 4D-1990-806535960 396
MCM 5.7L EFI Bravo
73717
2
3
4
5
6
7
8
9
10
11
1
12
13
14
15
16
17
18
19
20
21
NOTE 1
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
NOTE 1: As a mid year (96-1/2) change, the EFI (Throttle Body Injection) models have the lanyard stop connectorremoved from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the Data LinkConnector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor11- Engine Coolant Temperature Sensor (ECT)
12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuel Pump Fuse16- ECM/Ignition Feed/KS Module/Injectors Fuse17- ECM/DLC/Battery Fuse18- Harness Connector To Starting/Charging Harness19- Harness Connector To Lanyard Stop Switch (Optional)20- Harness Connector For Dual Engine Data Link Cable21- Positive (+) Power Wire To Engine Circuit Breaker
4D-20 - WIRING DIAGRAMS 90-806535960 396
MCM 5.7L EFI Alpha
2
3
4
5
6
7
8
9
10
11
1
12
13
14
15
16
17
18
19
20
21
22
NOTE 1
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
NOTE 1: As a mid year (96-1/2) model change, the EFI (Throttle Body Injection) models have the lanyard stopconnector removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to theData Link Connector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor11- Engine Coolant Temperature Sensor (ECT)
12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuel Pump Fuse16- ECM/Ignition Feed/KS Module/Injectors Fuse17- ECM/DLC/Battery Fuse18- Harness Connector To Starting/Charging Harness19- Harness Connector To Lanyard Stop Switch (Optional)20- Harness Connector For Dual Engine Data Link Cable21- Positive (+) Power Wire To Engine Circuit Breaker22- Shift Cutout Switch
WIRING DIAGRAMS - 4D-2190-806535960 396
MCM 350 MPI Bravo (Including Gen + Engines)
74182
1
2
3
4
5
6
7
8
910
11
12
13
14
15
16
17
18
19
20
21
GRY
NOTE 1
Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness.
NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connec-tor and dual engine data link connector removed from the wiring harness. The dual engine capability is relocatedby routing the YEL wire to the Data Link Connector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Electronic Spark Control (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor11- Engine Coolant Temperature (ECT) Sensor
12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuse (15 Amp) Fuel Pump16- Fuse (15 Amp) ECM/DLC/Battery17- Fuse (10 Amp) ECM/Injector/Ignition/Knock Module18- -Harness Connector To Starting/Charging Harness19- Harness Connector To Lanyard Stop Switch (Optional)20- Harness Connector For Dual Engine Data Link Cable21- Positive (+) Power Wire To Engine Circuit Breaker
4D-22 - WIRING DIAGRAMS 90-806535960 396
MIE 350 Magnum MPI Gen + Tournament Ski (Black Scorpion)
74893
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
8
9
NOTE 1
Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness.
NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connec-tor removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the DataLink Connector (DLC).1 - Fuel Pump2 - Distributor3 - Coil4 - Electronic Spark Control (KS) Module5 - Data Link Connector (DLC)6 - Manifold Absolute Pressure (MAP) Sensor7 - Idle Air Control (IAC)8 - Throttle Position (TP) Sensor9 - Engine Coolant Temperature (ECT) Sensor
10- Electronic Control Module (ECM)11- Fuel Pump Relay12- Ignition/System Relay13- Fuse (15 Amp) Fuel Pump14- Fuse (15 Amp) ECM/DLC/Battery15- Fuse (10 Amp) ECM/Injector/Ignition/Knock Module16- Harness Connector To Starting/Charging Harness17- Harness Connector To Lanyard Stop Switch (Optional)18- Positive (+) Power Wire To Engine Circuit Breaker
WIRING DIAGRAMS - 4D-2390-806535960 396
MCM 7.4LX EFI / MIE 350 Magnum EFI Gen + Tournament Ski / 7.4L EFI BluewaterInboard
75001
2
3
4
5
6
7
8
9
10
11
1
12
13
14
15
16
17
18
19
NOTE 1
Note: All BLACK Wires With A Ground Symbol Are Interconnected Within The EFI System Harness.
NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connec-tor removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the DataLink Connector (DLC).1 - Fuel Pump2 - Throttle Body3 - Distributor4 - Coil5 - Electronic Spark Control (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Knock Sensor9 - Idle Air Control (IAC)10- Throttle Position (TP) Sensor
11- Engine Coolant Temperature (ECT) Sensor12- Electronic Control Module (ECM)13- Fuel Pump Relay14- Ignition/System Relay15- Fuse (15 Amp) Fuel Pump16- Fuse (15 Amp) ECM/DLC/Battery17- Fuse (10 Amp) ECM/Injector/Ignition/Knock Module18- -Harness Connector To Starting/Charging Harness19- Positive (+) Power Wire To Engine Circuit Breaker
4D-24 - WIRING DIAGRAMS 90-806535960 396
MCM 7.4LX MPI / 454 / 502 Magnum MPI / MIE 454 / 502 Magnum MPI
71692
1
2
3
4
5
6
7
8
9
1011
12
13
14
15
16
17
18
19
20
21
22
NOTE 1
NOTE: All BLACK wires with a ground symbol are interconnected within the EFI system harness.
NOTE 1: As a mid year (96-1/2) model change, the MPI (Multi Port Injection) models have the lanyard stop connec-tor removed from the wiring harness. The dual engine capability is relocated by routing the YEL wire to the DataLink Connector (DLC).1 - Vapor Separator Tank (VST)2 - Throttle Body3 - Distributor4 - Coil5 - Knock Sensor (KS) Module6 - Data Link Connector (DLC)7 - Manifold Absolute Pressure (MAP) Sensor8 - Intake Air Temperature (IAT) Sensor9 - Knock Sensor10- Idle Air Control (IAC)11- Throttle Position (TP) Sensor
12- Engine Coolant Temperature (ECT) Sensor13- Electronic Control Module (ECM)14- Fuel Pump Relay15- Ignition Relay16- Fuel Pump Fuse (15 Amp)17- Injector Fuse (15 Amp) ECM, DLC, Battery18- ECM Fuse (10 Amp) ECM/Ignition/Injector/Knock Sensor
Module19- Harness Connector to Starting/Charging Harness20- Harness Connector to Lanyard Stop Switch (Optional)21- Harness Connector for Dual Engine Data Link Cable22- Positive (+) Power Wire to Engine Circuit Breaker
WIRING DIAGRAMS - 4D-2590-806535960 396
MCM Quicksilver Instrumentation
To E
ngin
e H
arne
ss
NOTE 1
NOTE 1
NOTE 1
NOTE 2
74046
2
5
6
7
8
9
13 4
NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (ground)harness wire connected to it.1 - Tachometer2 - Audio Warning Buzzer (if Equipped)3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - Ignition Switch7 - Trim Indicator8 - To 12 Volt Source (PURPLE wire connection)9 - 20 Ampere Fuse
4D-26 - WIRING DIAGRAMS 90-806535960 396
MIE Quicksilver Instrumentation
74274
BS
I
1
2
3 4 5
6
8
7
NOTE 1: Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.NOTE 2: Power for a second fused accessory panel may be taken from this connection. Load MUST NOT exceed35-40 amps. Panel ground wire MUST BE connected to instrument terminal that has an 8 gauge BLACK (ground)harness wire connected to it.1 - Tachometer2 - Audio Warning Buzzer (if Equipped)3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - Ignition Switch7 - To 12 Volt Source (PURPLE wire connection)8 - 20 Ampere Fuse
WIRING DIAGRAMS - 4D-2790-806535960 396
Dual Station Wiring (Using a Neutral Safety Switch in Only One Remote Control)
72940
BRN/WHT
PUR
GRY
BLK
YE
L/R
ED
NOTE 3
PU
R
PU
R
GR
Y
BLK
BLK
LT. B
LU
BLK
PU
R
TAN
PU
R
BLK
RED/PUR
ORN
PUR
PU
R
GR
Y BLK
BLK
PU
R
LT. B
LU
BLK
PU
R
TAN
OR
N
RE
D/P
UR
PU
R
BLK NOTE 2
NOTE 3
NOTE 1
YEL/RED
YE
L/R
ED
NOTE 3
NOTE 3BRN/WHTNOTE 1
YEL/RED
YEL/RED
YEL/RED
BS I
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
3 4 51 2
A
B
1 2 3 4 5
6
7
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruis-er stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard,BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primarystation and secondary station MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.
A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter
B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse
4D-28 - WIRING DIAGRAMS 90-806535960 396
Dual Station Wiring (Using A Neutral Safety Switch In Both Remote Controls)
72941
BRN/WHT
PUR
GRY
BLK
YE
L/R
ED
NOTE 3
PU
R
PU
R
GR
Y
BLK
BLK
LT. B
LU
BLK
PU
R
TAN
PU
R
BLK
RED/PUR
ORN
PUR
PU
R
GR
Y
BLK B
LK
PU
R
LT. B
LU
BLK
PU
R
TAN
OR
N
RE
D/P
UR
PU
R
BLK
NOTE 2
NOTE 3
NOTE 1
YEL/RED
YE
L/R
ED
NOTE 3 BRN/WHTNOTE 1
YEL/RED
YEL/RED
YEL/RED NOTE 3
NOTE 3
YE
L/R
ED
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
BS
I
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
3 4 51 2
1 2 3 4 5
7
6
YEL/RED
A
B
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruis-er stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard,BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primarystation and secondary station MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.
A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter
B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse
WIRING DIAGRAMS - 4D-2990-806535960 396
Dual Station Wiring (Using a Neutral Safety Switch in Engine Wiring Harness)
72942
BRN/WHT
PUR
GRY
BLK
YE
L/R
ED
NOTE 3
PU
R
PU
R
GR
Y
BLK
BLK
LT. B
LU
BLK
PU
R
TAN
PU
R
BLK
RED/PUR
ORN
PUR PU
R
GR
Y
BLK
BLK
PU
R
LT. B
LU
BLK
PU
R
TAN
OR
N
RE
D/P
UR
PU
R
BLK NOTE 2
NOTE 3
NOTE 1
YEL/RED
YE
L/R
ED
NOTE 3
NOTE 3BRN/WHTNOTE 1 YEL/RED
YEL/RED
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
BS
I
SEND SEND SEND
LT
LT
LT
LT
SW
12V12V 12V 12V
GND
UNSW
SIG
GND GND GND
3 4 51 2
1 2 3 4 5
7
6
A
B
NOTE 1: BROWN/WHITE wire is taped back at instrument end. If installing on boat that is equipped with MerCruis-er stern drive, BROWN/WHITE wire is connected to trim sender terminal block. If installing on MerCruiser Inboard,BROWN/WHITE wire is taped back at engine end, or it may be used for an accessory (limit 5 amperes)NOTE 2 : An accessory fuse panel may be connected at this location. The combined current draw of the primarystation and secondary station MUST NOT exceed 35 amperes.NOTE 3 : Connect wires together with screw and hex nut. Apply Quicksilver Liquid Neoprene to connection andslide rubber sleeve over connection.A - Secondary Station1 - Stop -Start Panel2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter
B - Primary Station1 - Ignition Switch2 - Tachometer3 - Oil Pressure4 - Water Temperature5 - Battery Meter6 - To Engine7 - 20 Ampere Fuse
MPI Wiring Diagram (1 of 4)
MPI Wiring Diagram
INJECTORS 2, 3, 5, 8
INJECTORS 1, 4, 6, 7
467 DK BLU
15A
15A87a 30 85 86 87
IDLE AIRCONTROL(IAC) VALVE
C
B
A
DUAL ENGINE DATA LINK(MULTIPLE ENGINEAPPLICATION SOME MODELS)
BLK
916 YEL J1-5 MASTER/SLAVE
461 ORN/BLK
TO ECM/BATFUSE15A
440 ORN
441 BLU/WHT
442 BLU/BLK
443 GRN/WHT444 GRN/BLK
10A
MALFUNCTION INDICATOR LAMP
DK GRN
DLC
R
BLK
PORT FUEL JUMPER ISCONNECTED ONLY IN MPI
APPLICATIONS
SOME MODELSWILL HAVE THEDUAL ENGINEDATA LINKMOVED TO THEDLC
916 YELBLK
4D-30 - WIRING DIAGRAMS 90-806535960 396
MPI Wiring Diagram (2 of 4)
(TP)
ENGINE COOLANTTEMPERATURE(ECT)
ENGINE COOLANTTEMPERATURE(ECT) SENSORSIGNAL
INTAKE AIRTEMPERATURE(IAT)
INTAKE AIR TEMPERATURE(IAT) SENSOR SIGNAL (THISSENSOR IS NOT ON 5.7L /350 CID ENGINES)
A
B
C
WIRING DIAGRAMS - 4D-3190-806535960 396
MPI Wiring Diagram (3 of 4)
EST MODULE
ELECTRONIC SPARK TIMING (EST)
DIST. REFERENCE “HIGH”
B A
BYPASS
DIST. REFERENCE “LOW”
TO BUZZER
TO IGN
TO AUDIO WARNINGSWITCHES
TO TACH
TAN/BLU
BLU/TAN
PUR
GRY
3 PNK
121 TAN
121 WHT
931 BRN
COOLANT OVERTEMP(TO BUZZER)
LOW OIL PRESSURE/LOWI/O FLUID (TO BUZZER)
J1-6 TO LOW OIL PRESSURE ANDGEAR LUBE SWITCHES ORTRANS. TEMPERATURE
D
C
B
A
IGNITION CONTROL
IC MODULE
86
430 PUR/WHT
E
FROM KNOCK SENSORMODULE (BLACKSCORPION ONLY)
BLUTO KNOCK SEN-
SOR (BLACKSCORPION ONLY)
4D-32 - WIRING DIAGRAMS 90-806535960 396
86 85
87
ECM BAT FUSE/DLC 15A
TO IGN COIL TERM B
TO FUEL PUMP RELAY FUSE 15A
TO INJECTORS
10A
B
A
BLK
LANYARD STOPSWITCH CIRCUIT(OPTIONAL)
SYSTEM/IGNITION RELAY
TO DLC CONNECTOR
KNOCKSENSOR (KS)MODULE
KNOCKSENSOR (KS)
439 PNK/BLK
MPI Wiring Diagram (4 of 4)
TO HARNESS CONNECTOR(BLACK SCORPION ONLY)
CONNECTOR NOT PRESENTON SOME MPI MODELS
WIRING DIAGRAMS - 4D-3390-806535960 396
EFI Wiring Diagram (1 of 4)
EFI Wiring Diagram
467 DK BLU
15A
15A87a 30 85 86 87
IDLE AIRCONTROL(IAC) VALVE
C
B
A
DUAL ENGINE DATA LINK(MULTIPLE ENGINEAPPLICATION SOME MODELS)
BLK
916 YEL J1-5 MASTER/SLAVE
461 ORN/BLK
TO ECM/BATFUSE15A
440 ORN
441 BLU/WHT
442 BLU/BLK
443 GRN/WHT444 GRN/BLK
10A
MALFUNCTION INDICATOR LAMP
DK GRN
DLC
R
BLK
SOME MODELSWILL HAVE THEDUAL ENGINEDATA LINKMOVED TO THEDLC
INJECTOR
INJECTOR
916 YELBLK
4D-34 - WIRING DIAGRAMS 90-806535960 396
EFI Wiring Diagram (2 of 4)
(TP)
ENGINE COOLANTTEMPERATURE(ECT)
ENGINE COOLANTTEMPERATURE(ECT) SENSORSIGNAL
A
B
C
WIRING DIAGRAMS - 4D-3590-806535960 396
EFI Wiring Diagram (3 of 4)
EST MODULE
ELECTRONIC SPARK TIMING (EST)
DIST. REFERENCE “HIGH”
B A
BYPASS
DIST. REFERENCE “LOW”
TO BUZZER
TO IGN
TO AUDIO WARNINGSWITCHES
TO TACH
TAN/BLU
BLU/TAN
PUR
GRY
3 PNK
121 TAN
121 WHT
931 BRN
COOLANT OVER-TEMP (TO BUZZER)
LOW OIL PRESSURE/LOWI/O FLUID (TO BUZZER)
J1-6 TO LOW OIL PRESSURE ANDGEAR LUBE SWITCHES ORTRANS. TEMPERATURE
D
C
B
A
IGNITION CONTROL
IC MODULE
86
430 PUR/WHT
4D-36 - WIRING DIAGRAMS 90-806535960 396
86 85
87
ECM BAT FUSE/DLC 15A
TO IGN COIL TERM B
TO FUEL PUMP RELAY FUSE 15A
TO INJECTORS
10A
B
A
BLK
LANYARD STOPSWITCH CIRCUIT(OPTIONAL)
SYSTEM/IGNITION RELAY
TO DLC CONNECTOR
KNOCKSENSOR (KS)MODULE
KNOCKSENSOR (KS)
439 PNK/BLK
EFI Wiring Diagram (4 of 4)
CONNECTOR NOT PRESENTON SOME MPI MODELS
WIRING DIAGRAMS - 4D-3790-806535960 396
THIS PAGE IS INTENTIONALLY BLANK TOALLOW FOR CORRECTIONS OR ADDITIONS
AT A LATER DATE
4D-38 - WIRING DIAGRAMS 90-806535960 396