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MEMS: Sensing a New World of Applications in Healthcare and Wellness Jay Esfandyari MEMS Product Marketing Manager Medical Technology Conference Tempe, AZ, Sep. 2013

MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

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Page 1: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

MEMS: Sensing a New World of Applications in Healthcare and Wellness Jay Esfandyari MEMS Product Marketing Manager

Medical Technology Conference

Tempe, AZ, Sep. 2013

Page 2: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Health and Wellness More than one billion adults overweight world wide

Internet

Healthy Family

“Worried well” vital sign monitoring: Weight Blood pressure Glucose Cholesterol Activity level

Benefits: Monitor and motivate Achieve individuals’ goals Access personal fitness

information anywhere Enhance trainers’ services

Pedometer

Blood-pressure Cuff

Heart Strap

Medication Tracking

Weight Scale

Fitness Equipment

Digital Home

Cell Phone

PC

Personal Health Record

Healthcare Professionals

Weight loss and fitness coaching

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Page 3: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Internet

Disease Management More than 900 million chronic disease patients world wide

Chronic disease Post trauma Pre-op

Vital sign monitoring: (remote patient monitoring)

Diabetes COPD CHF Hypertension

Pedometer

Blood-pressure Cuff

Pulse Ox

Medication Tracking

Weight Scale

Fitness Equipment

Digital Home

Cell Phone

Personal Health System

PC Family Care Givers

Disease Management Service

Personal Health Record

Healthcare Provider

Thermometer

Benefits: Provide better-coordinated

care Connect to care team Empower individuals Encourage early detection Reduce costs

Glucose Meter

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Page 4: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Internet

Aging Independently More than 600 million elderly individuals world wide

Independent living Chronic

disease

Basic life monitoring: Bed pressure (sleep) Bathroom sensor Gas / water sensor Emergency sensor

Family Care Givers

Elderly Monitoring Services

Disease Management Service, Healthcare Provider

Diet and Wellness Services

Digital Home Pedometer

Blood-pressure Cuff

Medication Tracking

Home Automation & Control

Fitness Equipment

Pulse Ox

Cell Phone

Personal Health System

Benefits: Involve family members Allow remote analysis &

care Provide integrated view Encourage early detection Reduce costs

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Page 5: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

MEMS Technology for Sensors

Material Substrate

Silicon, Glass

Flexible

Biocompatible material (polyimide)

Dry and Wet etching

Permanent and Photosensitive: from 1 to 20 um

Physical Vapor Deposition: e-beam, sputtering

Chemical Vapor Deposition

Electroplating: Au up to 20um

Full range of Metals

Ag, Au, Al, Ir, Cr, CrSi, Cu, Fe, Ni, Pd, Pt, Co

Full range of dielectric materials

SiNx, SiOx, SiON

One & Double side Lithography

Dry and Wet Etch

Wafer/Wafer Bonding

Process Modules & Materials

MEMS technology can be used to produce geometrically well defined, highly reproducible structures and surfaces area.

Technologies

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Page 6: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Advantages of MEMS MEMS technology is mainly based on silicon,

which interferes less with body tissues

Small size, high functionality, high precision, accurate, low cost, low latency, high level of integration, low power consumption,…

High volume production capability can

significantly reduce cost Multiple components can be integrated on a

single chip Smaller volumes of reagent samples for

analysis are possible Less painful as they are less invasive Long battery life due to ultra low current

consumption.

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Page 7: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Challenges of MEMS Packaging, fabrication processes and materials

remain the biggest hurdle for MEMS medical devices: Bio-compatibility: the device should be benign and

non-toxic to surrounding tissues. Hermeticity: The device environment is usually

harsh and the reactions should be minimized or reduced . E.g. Blood is considered highly corrosive.

Long time from proof of concept to prototype and

then through FDA approval Life of the device Retrieving data from the device Resist drifting along with the body fluids

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Page 8: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Physical Sensors

Microfluidic

Accelerometer

Gyroscope

Magnetometer

Microphone

Pressure Sensor

Strain Gauge

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Page 9: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Biosensors and Biochips

•Home care •On-Site Patient monitoring

• Infusion: Micro-fluidic MEMS for Drug delivery

• Transdermal uNeedles

•Injectable •Implantable •Diagnostics

•LabOnChip™ •Vere Flu •Vere Foodborne •Vere Threat •Vere MTB-MDR •Vere Trop •Vere FingerPrint

•Real time PCR

•Bio-chemical Sensors • Glucose Sensors (CGM)

•Contact Lens Sensor

•Sensor in extreme environmental

Personal Care

Molecular Diagnostics

Therapeutics

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Diagnostics & Monitoring

Page 10: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

MEMS Enable a World of Applications 10

ECG (Analog)

Glaucoma Lens

(MEMS)

Insulin Nano pumps

(MEMS)

Respiratory equipment

Food monitoring

Toxicants detection

Bio-reactors, agriculture

Sensors : pH, humidity, Oxygen, CO2, Blood gas analysis, Continuous Glucose Sensors, Other chemicals

Lab-on-Chip (MEMS)

Page 11: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

MEMS Accelerometers Accelerometer is a system based on silicon mechanical structure able

to sense motion

Physical activity monitoring

Involuntary hand motion ( Parkinson’s disease,..)

Adjusting stimuli levels in pacemakers

Vibration (dynamic measurement)

Acceleration (dynamic measurement)

Inclination (static measurement)

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Page 12: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Man-Down Solution

• Based on a 3D digital accelerometer and a digital pressure sensor

• Sensor fusion algorithms help to reduce false triggering of rescue calls

• The algorithm, optimized for sensors placed on the belt or at waist level, is very light and designed to be executed on low power computational systems.

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Page 13: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Strain gauge & antenna embedded in a silicone contact lens

The Sensor is capable of measuring cornea deformations due to Intra-Ocular-Pressure (IOP) variations

The IOP Sensor is a wireless sensor that acts as a transducer, antenna and mechanical support for additional read-out electronics

Triggerfish™ System has been developed by SENSIMED AG.

Application: Contact Lens for early diagnosis and treatment of Glaucoma

Disposable Sensor for Early Diagnosis of Glaucoma

The complete (Smart) System commercialized by SENSIMED includes: - Contact Lens - External antenna & data-cable - Recorder - Software

ST Wafer containing contact lens sensor

Sensor is a strain gauge & antenna embedded in a silicone contact lens Telemetric chip

Contact lens sensor Into the patient’s eye

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Page 14: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

BodyGuardian – Preventice Solution • Medical device and mobile health solution

to prescreen and actively monitor abnormal heart conditions.

• Mayo Clinic research and clinical trials

• Monitors EKG, heart rate, breathing rate, activity level, and body position

• Use case – combine with medication management for 30-45 day remote monitoring of coronary stent patient

• Future use cases for fitness oriented people as mobile comprehensive heart rate monitor

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Captured Medical Information for Physicians and Medical Professionals with iPad

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Page 15: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Sensors for Activity Monitoring •Human body tracking using sensor fusion:

•fall-detection of senior people •golf swing motion capture •sports collision detection

•Sensors can be used to track human body motion:

•head movement •arm or leg movement •body jump •twist motion, etc.

For example: This can be used to model the gait of a person for dead reckoning development.

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Page 16: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Products • High-Performance MEMS Accelerometers , Gyros Pressure Sensors, uPhone Strain Gauge • RF Transceivers • Analog precision human interface, eg:ECG • Low power uC/MCU • Power Mgmt, Signal condition, Thin Film Battery

Body Area Network

Insulin-Pump

System

Vital-Sign Monitor

ECG

Sensor Node 3...

Sensor Node 2

Sensor Node 1

Sensor Network: Sensors will talk to each other

Lowering healthcare

system costs

Addressing the needs of an

aging population

Low power, Battery

Operated Energy

Harvestng

Ergonomically “Friendly” Band-Aid type patch

Glaucoma Sensor

Body Area Network – New Trend 16

Benefits of MEMS-based Solutions:

Accuracy of Sensors Non-Invasive Technique Low Cost for Public Healthcare Service 24h Monitoring

Page 17: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Tele-Health – Remote Monitoring

Bluetooth

DUN

GPRS

Internet

Care

Server

Internet

ADSL

User IP Box Doctor/User PC

Band-aid or

T-Shirt

Off-body sensors

Bluetooth

Bluetooth

SPP

Tele-Health

Aging population

Keep people out of the hospital Continua Health Alliance

“Interoperability” GPS location

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Tele-Health, Remote Patient Monitoring, Home Health, Personalized Medicine, Tele-medicine….

Continua/Connectivity Driven (USB, BTLE, BT); ECG & Holter Monitors; Breathing Rate; Activity Level; Body Position; Temperature; Blood Testing

Page 18: MEMS: Sensing a New World of Applications in Healthcare ... · Challenges of MEMS Packaging, fabrication processes and materials remain the biggest hurdle for MEMS medical devices:

Looking Ahead

MEMS will continue to growth fast and enable a revolution in Healthcare Advanced

Technologies & Design

Best-in-Class Manufacturing

New Applications

THANK YOU