Mechanic’s Technical Assistance Instructions for washerslaundrynation.com/manuals/wp-content/uploads/2011/05/girbau_washer... · Mechanic’s Technical Assistance Instructions Cod

Mechanic’s Technical Assistance Instructions Cod. 422907en Rev. 00/0407

1

Mechanic’s Technical Assistance Instructions for washers MS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040

GIRBAU, S.A. Crta de Manlleu, km. 1 08500 VIC (Barcelona) • SPAIN Tel. 34 93 8861100 Fax 34 93 8860785 [email protected] www.girbau.com For USA & CANADA:

CONTINENTAL GIRBAU Inc. 2500 State Road 44 WI 54904 Oshkosh • USA Tel. 1(920) 231-8222 Fax 1(920) 231-4666 [email protected] www.continentalgirbau.com

SERVICEMS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040

MS-613 / EM030, MS-617 / EM040, MS-623 / EM055 HS-6013 / EH030, HS-6017 / EH040


1Mechanic’s Technical Assistance

1

1

MECHANIC’S ASSISTANCE MANUAL PRESENTATION The Mechanic’s Technical Assistance Manual for washing machines is a recompilation of all the information necessary to carry out inspections, maintenance or repairs on the HS-6 / EH and MS-6 / EM series washing machines. The information is divided into chapters to make it easier to use, grouping together related sections or instructions. Each set of instructions is presented in this manner to be consulted or used as a single set of instructions. To make it easier to find specific information, each section has an index and a heading with a brief explanation of its contents. As a safety measure, prior to any operation it is essential to bear in mind the SAFETY INSTRUCTIONS which accompany these instructions. GENERAL INDEX Presentation BEARING AND SEAL REPLACEMENT SAFETY INSTRUCTIONS INDEX 1. Preparation

1.1. Required tools. 1.2. Parts and materials. 1.3. Parts.

2. Disassembly 2.1. Disassembling the covers 2.2. Dismantling the bearing box.

3. Bearing box 3.1. Disassembling the bearings 3.2. Changing the bearings 3.3. Changing the seal ring.

4. Assembling 4.1 Assembling the bearings’ box 4.2 Assembling the covers

5. Final checking 5.1. Checking the machine.

DOOR & SAFETY LOCK. OPERATIONS CHAPTER INDEX 1. Operations to fix possible problems SAFETY INSTRUCTIONS INDEX 1.1. Purpose of the information given in this section 1.2 Water leak with the door closed

1.2.1. Corrective actions 1.2.2. Checking for leaks in the door seal

1.3 The safety lock does not lock or unlock. 1.3.1. Description of the operation 1.3.2. Description of the electrical circuits 1.3.3. Checking the door lock using the TEST program 1.3.4. Checking the door lock by running a program 1.3.5. Adjustments



2Mechanic’s Technical Assistance

2

2

2. Fitting door seal SAFETY INSTRUCTIONS INDEX 2.1. Purpose of this information 2.2. Required tools 2.3. Fitting door seal 3. Changing the door lock SAFETY INSTRUCTIONS INDEX 3.1. Purpose of the information 3.2. Required tools 3.3. Changing the door lock

3.3.1. Removing the covers. 3.3.2. Changing the door lock. 3.3.3. Refitting the covers

4. Changing the spring and door lock handle SAFETY INSTRUCTIONS INDEX 4.1. Purpose of the information 4.2. Preparation

4.2.1. Required tools. 4.2.2. Parts and materials. 4.2.3. Parts drawing.

4.3. Door handle. Operation. 4.3.1. Dismantling the door. 4.3.2. Disassembly of the handle assembly. 4.3.3. Assembly of the handle assembly. 4.3.4. Assembling the door.


3

3

Bearing and Seal Replacement Instructions MS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040

Bearing & Seal Replacement

MS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040



1 Bearing and Seal replacement

1

1

SAFETY INSTRUCTIONS

WARNING! INSPECTION ROUTINES, MAINTENANCE OR REPAIR • The actions described in these instructions are strictly reserved for Service Technicians who

have been authorized by the manufacturer. Any actions carried out by personnel who are unauthorized by the manufacturer will be considered to be improper and will result in the automatic void of washer’s warranty.

• The manufacturer will not accept responsibility for any physical and/or material damage caused by actions taken by unauthorized personnel.

• Compliance with the safety warnings listed in the Installation Manual is obligatory; check them before. Read them before servicing the washer.

• Avoid carrying out any course of action on the machine without having first carefully read the washer’s installation and operating manuals, paying special attention to the safety instructions.

• Making inspections, maintenance or repairs without taking safety measures or having the necessary technical competence can cause ELECTRICAL SHOCK OR SERIOUS ACCIDENTS.

• COMPLETELY disconnect the machine from the original power source and check for accidental reconnection.

• Disconnect the electrical connection from the external dosing to the washer. These circuits are independent of the supply to the washer.

• Moving the ON switch to the OFF position is not sufficient • Wait a minimum of (5) five minutes after disconnection to ensure the elimination of residual

voltage within the machine. • Close and mechanically interlock the water supply valves and check that machine has

COMPLETELY drained, parts have cooled down and that no pieces are in movement through inertia

INDEX SAFETY INSTRUCTIONS 2. Preparation

2.1. Required tools. 2.2. Parts and materials. 2.3. Parts.

2. Disassembly

2.1. Disassembling the covers 2.2. Dismantling the bearing box.

3. Bearing box

3.1. Disassembling the bearings 3.2. Changing the bearings 3.3. Changing the seal ring.

4. Assembling

4.3 Assembling the bearings’ box 4.4 Assembling the covers

6. Final checking

6.1. Checking the machine.




2

2

1. PREPARATION

Required tools.

DISASSEMBLY ASSEMBLY TOOLS

Rear cover TORX 25 screwdriver

Top cover Key supplied with the machine. Drum pulley

19mm (3/4 inch) wrench. For MS-613 / 617 HS-6013 units 22mm (7/8 inch) wrench. For MS-623 / HS-6017 units.

Bearings’ box 13mm tube wrench. 13mm (1/2 inch.) flat wrench Two wrench 17mm (11/16 inch.).

Bearings Nylon-headed hammer (approx. recommended weight: 4kg)

Seals ring

19mm (3/4 inch) wrench. For MS-613 / 617 HS-6013 units 22mm (7/8 inch) wrench. For MS-623 / HS-6017.

MS-613 / 617 EM030 / 040

HS-6013 / EH030 MS-623 / EM055 HS-6017 / EH040 TOOLS DESCRIPTION TOOLS

CODE CODE

Drum centring device A 439711 439703 Three legged extractor 1310 LT. B Hydraulic Press 15T. C 22mm square-head wrench D

439729 439729

Shaft box extension E Drum fixing support M Drum fixing cable P

439695 439687

Shaft protector G 439885 439877 Rear bearing inserter H 437558 437459 Front bearing inserter I 437566 437467 Extractor for seal ring J 437616 437525 Inserter for radial seal K 438432 437509 Inserter for seal ring L 439745 439737 Drum inserter N 46mm. wrench W

439679 439661

To identify the letters in the TOOLS section, refer to the positions as shown in the various photos throughout the manual.




3

3

1.2. Pieces and materials For identifying the pieces, consult their position in the figures in section 1.3.

DESCRIPTION POSITION QUANTITY

O-ring gasket ∅68x∅76x4 12 2 Seal ring 2 1 Vring 85. 3 1 Vring plate. 14 1 Seal housing cover 22 1 O-ring gasket 6x12x3. 13 6 Seal ∅85x∅110x12 BA. 19 1 Bearing 6313 21 1 Bearing 6310 20 1 SHELL alvania 3 grease 50 gr. (approx)

Silicone Any kind of non-acid sealing silicon can be used. It is important to use a fine opening applicator.

1.3. Parts list

NOTE The numbers on the drawing above correspond to those from machines parts list HS-6017 / EH040, MS-613 / EM030, MS-617 / EM040 & MS-623 / EM055. The system for bearing replacement is the same regardless of any differences there may be between the different machine models HS / EH & MS / EM.




4

4

2. DISASSEMBLY 2.1. Disassembling the covers. - Rear central cover. Take out the fastening

screws, move the cover upwards and separate it from the machine (fig. 1).

- Top cover. Open the top cover using the tools supplied by the manufacturer and remove.

fig.1 2.2. Dismantling the bearing box. - Open the machine door and fit centering

device A to the drum aperture. (fig. 2).

fig.2

- Remove the overflow connecting hose. - Open the rear door to the power supply

box. - Dismantle the power supply box CA and

put to one side to have more room to manouevre ( only in MS-613, MS-617 and HS-6013 machines). (fig. 3).

- Dismantle and slightly move away the dispenser CD to have more room to manouevre. Remove the hose from the collector.

fig. 3

- Remove the belt from the drum pulley. - Remove the screw fastening the drum

pulley. Remove the pulley from the shaft. - Note down the position of the level sensor

tube in order to put it back during assembly.

- Note down the position of the screws and washers in order to put them back during assembly.

- Take out the X nuts (fig.) fastening the bearings’ box to the back of the outer drum.

- Take out the Y screws (fig. 4) fastening the bearings’ box to the outer drum.

fig. 4




5

5

(It is advisable to have this operation performed by two people) - Remember to lubricate the tool bolts to

avoid any jamming. - Check that press bolt C is completely

unscrewed. - Place the protective cover on the shaft, fit

the hydraulic press C, fit extractor B and tighten all slightly using the 22m square-head wrench D.

- Screw together the hydraulic press C and the extractor B until the box is released from the shaft. (fig. 5).

fig. 5

- Once the box is released remove the tools,

fit shaft extension E and remove the bearings box. (fig. 6).

fig. 6

3. BEARINGS’ BOX 3.1. Disassembling the bearings. - Place the bearing box in such a way that

the Vring protection plate can be removed. - Remove the Vring protection plate using

the fixed wrench. (fig. 7).

fig. 7

- Remember to lubricate the tool bolt to avoid any jamming.

- Turn the box round so that bearings can move.

- Place the rear bearing extractor I on the bearing box and protect the extractor screw with tool G.

- Remove the set using extractor B and the 22mm square-head wrench. (fig.8).

fig.8

IMPORTANT This operation must be carried out with extreme care to avoid the risk of knocking either of the two bearings.




6

6

3.2. Changing the bearings. - Clean the bearings’ box, especially the

area housing the bearings, lightly lubricate the bearing housing to make it easier to mount.

- Lean the conical trunk end of the bearings’ box on a hard, clean and flat surface.

- Position the front bearing in its housing (the numbered side of the bearing in the external part). Introduce it up to the end of the box using the H tool (fig. 9).

fig. 9

- Place the radial seal on the seal housing

cover with the spring facing upwards and using K tool make sure it is inserted as far as it will go. (fig. 10).

fig. 10

- Spread a little grease on the inside of the radial lip seal, just where the spring is.

- Apply a fine thread of silicon on the seal housing cover, skirting round the drilled holes for drainage and air vent. (fig. 11).

fig. 11

- Place the seal housing cover on the inside of the box, bearing in mind the position of the drainage hole and the air vent

- Apply a fine thread of silicon to the cover as shown in the photograph.(fig.12).

fig. 12




7

7

- Put the Vring plate in position and place the O-ring gaskets in the drill holes. (fig. 13).

fig. 13

- Place the Vring protection plate in position

and finish assembling the bearing box using the 6x25 bolts. (fig. 14).

fig. 14

- Using a fine object, clean off any excess silicone from the drainage and air vent holes. (fig. 15).

fig. 15

- Turn the box and insert the cover for the bearings into the box with the conical end facing outwards. (fig. 16).

fig. 16




8

8

- Position the rear bearing in its housing (the numbered side of the bearing in the external part). Introduce it up to the end of the separator using I tool (fig. 17).

- Check that the bearings’ end piece is pressed between the two bearings.

fig. 17

3.3. Changing the seal ring - This procedure is carried out from behind

through the space left by the central hole in the outer drum.

- Remove the Vring seal and remove the ring seals from the drum shaft using tool J. (fig. 18).

- Remove the O-ring gaskets from inside the ring.

fig. 18

- Insert the two new O-ring gaskets inside

the seal ring (fig.19).

fig. 19

- This procedure is carried out from behind through the space left by the central hole in the outer drum.

- Lubricate the shaft with soapy water to make the assembly easier, insert the seal ring into the shaft using tool L until it meets flush with the drum star.(fig. 20).

fig. 20




9

9

- Insert the Vring with the lip facing upwards on the outside of the ring paying special attention to the position of the lip. (fig. 21).

fig. 21

4 Assembling 4.1. Assembling the bearings’ box. (It is advisable to have this operation performed by two people) - Fix extension E on to the shaft. - Position the bearing box in the drum shaft

making sure to match up the fixing points. Remember the drainage hole is on the bottom part. (fig. 22.)

fig. 22

- Mount the fixing support M. - Fix cable P on the outer part of the shaft

extension E. - Tighten cable P until the bearing box is

centred with the outer drum. (fig. 23). - Push the bearings box towards the inside

until it fits into the central studs at the bottom of the outer drum.

- Remove the support M, tightening cable P and extension E.

fig. 23

- Remember to lubricate the tool bolt to avoid any jamming.

- Fix inserter tool N keeping the bolt outside firmly locked with a 46mm wrench and tightening the inside nut with the other 46mm wrench W until the bearing box is at the bottom. (fig. 24).

fig.24

IMPORTANT This operation must be carried out with extreme care to avoid the risk of knocking either of the two bearings.




10

10

- Fix the bearing box to the bottom of the outer drum using nuts X and the corresponding washers.(fig. 25). Do not tighten.

- Fasten the ends of the bearings’ box to the edge of the outer drum by means of the Y screws and the corresponding nuts and washers (fig. 25).

- Avoid letting the level sensor tube become pressed by the bearings’ box.

- Tighten the central fastening screws X first and then the peripheral ones Y.

fig. 25

- Replace the power supply box CA. (fig. 26).- Close the rear door to the power supply

box. - Replace the dispenser CD and the hose

from the collector. - Replace the overflow pipe.

fig. 26

- Remove the centering device A from the drum opening.

- Replace the pulley and tighten the fixing screw.

- Check the drum turns freely - Replace the belt. (fig. 27).

fig. 27

4.2. Assembling the covers. - Rear central cover. Position the rear cover

beneath the rear panel and fix in place with the screws. (fig. 28).

- Top cover. Insert the cover into the two rear hinges and close with the keys supplied by the manufacturer.

fig.28




11

11

5. FINAL CHECKING 5.1. Checking the machine. Once ALL the washing machine covers are in place and fastened, check the operation and water tightness of the washing machine. Procedure: - Check that the drainpipe outlet is placed and fastened correctly. - Open the manual water supply valves. - Connect the power supply of the washing machine. - Load the washing machine with clothes. - Select a washing program. It is preferable to use a program with high temperature. - Run the selected program. During the execution of the washing cycle, check that no alarms

appear, which indicate a malfunction in the machine, especially those related with the inverter, motor.

- Once finalized, disconnect the power supply and close the manual valves of the water inlets. - Take the front lower cover and the rear cover off. - Check that the base of the machine is dry and that no bath leak occurs, especially in the joints of

the front panel of the outer drum and the door gasket. - Check that no bath leak occurs, especially in the joints of the bearings’ box and the back of the

outer drum or through the drainage tube. - In the case of not observing any kind of anomaly, put the covers on. - Open the manual valves and connect the power supply. Remember that: - In LOGI Control machines, there is the possibility of accelerating up the program (see Instruction

Manual, section 2.5). - In COIN machines, there is the possibility of using the DEMO program (see Advanced Instruction

Manual, section 3.4). - In INTELI Control machines, there is the possibility of accelerating up the program (see

Instruction Manual, section 4.4).

WARNING!! NEVER START THE MACHINE BEFORE MOUNTING AND FASTENING ALL THE WASHING MACHINE COVERS


1

Operating Instructions for the Door and Lock MS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040

Operations Door& Lock

MS-613 / EM030, MS-617 / EM040, MS-623 / EM055, HS-6013 / EH030, HS-6017 / EH040



Operations Door & Lock

1

1

CHAPTER INDEX 1. Operations to fix possible problems SAFETY INSTRUCTIONS INDEX 1.1. Purpose of the information given in this section 1.2 Water leak with the door closed

1.2.1. Corrective actions 1.2.2. Checking for leaks in the door seal

1.3 The safety lock does not lock or unlock. 1.3.1. Description of the operation 1.3.2. Description of the electrical circuits 1.3.3. Checking the door lock using the TEST program 1.3.4. Checking the door lock by running a program 1.3.5. Adjustments

2. Fitting door seal SAFETY INSTRUCTIONS INDEX 2.1. Purpose of this information 2.2. Required tools 2.3. Fitting door seal 3. Changing the door lock SAFETY INSTRUCTIONS INDEX 3.1. Purpose of the information 3.2. Required tools 3.3. Changing the door lock

3.3.1. Removing the covers. 3.3.2. Changing the door lock. 3.3.3. Refitting the covers

4. Changing the spring and door lock handle SAFETY INSTRUCTIONS INDEX 4.1 Purpose of the information 4.2 Preparation

4.2.1 Required tools. 4.2.2 Parts and materials. 4.2.3 Parts drawing.

4.3 Door handle. Operation. 4.3.1 Dismantling the door. 4.3.2 Disassembly of the handle assembly. 4.3.3 Assembly of the handle assembly. 4.3.4 Assembling the door.



1. Operations to fix possible problems 1

1. OPERATIONS TO FIX POSSIBLE PROBLEMS SAFETY INSTRUCTIONS

WARNING! INSPECTION ROUTINES, MAINTENANCE OR REPAIR • The actions described in these instructions are strictly reserved for Service Technicians who










COMPLETELY drained, parts have cooled down and that no pieces are in movement through inertia.

INDEX 1.1. Purpose of the information given in this section 1.2 Water leak with the door closed

1.2.1 Corrective actions 1.2.2 Checking for leaks in the door seal

1.3 The safety lock does not lock or unlock. 1.3.1 Description of the operation 1.3.2 Description of the electrical circuits 1.3.3 Checking the door lock using the TEST program 1.3.4 Checking the door lock by running a program 1.3.5 Adjustments

1.1. Purpose of the information given in this section. Outline the steps to follow when checking for leaks on the door seal and actions to take when leakage has occurred. Describe the operation of the various mechanisms which activate the door’s sealing and safety-locking. Verify guidelines for sealing and safety-locking. Provide a guide to access the information given in this section for a door seal or locking malfunction.




VERY IMPORTANT!!! After finishing any type of operation on the washer door, the gasket, or the sealing and safety-locking mechanism, it is highly important to check for leaks in the gasket and check the operation of its various mechanisms.

1.2. Water leak with the door closed 1.2.1. Corrective actions. Check the door gasket There must be no noticeable rips or cracks where it comes into contact with the outer drum opening. During manufacture, some nicks are made on the side of the gasket to prevent a vacuum effect from occurring (fig. 1).

fig. 1

Check that the position of the internal spring clamp on the gasket is correct (fig. 2).

fig. 2

The gasket may have undergone deformations which prevent a proper seal: in this case it is recommended to insert a supplementary ring to keep the gasket from leaking. (fig. 3) (check section 2 in this chapter)

fig. 3

1.2.2. Checking for leaks in the door seal. Steps to follow: - Check that the drain outlet tube is positioned and fastened correctly. - Open the manual water entry valves. Open the washer door. - Connect the power to the washer. - Load the washer with laundry and close the door. - Run a wash cycle, preferably at a high temperature. - During the wash cycle, check for any water leak around the door or any alarm which indicates a

machine malfunction, especially those related to the door lock.




1.3. The safety lock does not lock or unlock 1.3.1. Description of the operation. The washer safety lock is a mechanism which locks the door and impedes its opening during the wash cycle. There is a double locking mechanism: a) By sending pulses to a coil. The coil moves a locking part. These pulses are clearly audible.

ONE pulse closes the lock TWO pulses open the lock

b) With the use of a thermal mechanism. This mechanism delays the opening of the lock for a few minutes in the event of a power failure. ON machines with LOGI and COIN control, the door is locked for 30 seconds after the beginning of the wash cycle 1.3.2. Description of the door-lock electrical circuits Here is an explanation of the various electrical circuits which activate the closing and locking of the door. (Consult the machine electrical schematic)

Function Circuit LOGI / COIN INTELI Circuit voltage: 12V.DC 12V.DC Door open-> circuit open Door control

Controls the status of the door. Door closed-> circuit closed

between X4-4<-> X4-3

between X11-1<->X11-2

Circuit voltage: 115...240V.AC 200...240V.AC

Control common line X3-5 X9-3 Instant lock Locks and unlocks the door at the beginning and end of the cycle through pulses Pulses relay supply X10-3 X9-1


Control common line X3-5 X9-3 Thermal lock Delays door unlock for a few minutes if an electrical power failure occurs. PTC supply X3-3 X9-4


Door lock unlocked-> circuit open Locking control Controls the door lock and allows the wash cycle to be run Door lock locked - -> circuit closed

between X3-5<->X10-2

between X9-3<->X9-6

If the problem resides in the lock, replace this mechanism (check section 3 in this chapter). 1.3.3. Checking the door lock using the TEST program. It is recommended to use the Test Program to check the door-lock and safety lock operations. The instructions to run the Test Program are described in the Technical Service Assistance Manual for the Logi, Coin and Inteli control systems. Access the manufacturer website: www.girbau.com, (USA/CANADA: www.continentalgirbau.com), to consult this Manual.




1.3.4. Checking the door lock by running a program The door lock operation can also be checked by running a wash cycle. If this checking method is used, the information of the different status of the washer is displayed as follows:

Status Logi /Coin Control Inteli Control Door open Door is shown on the display Icon displayed to close door Door closed Sel is shown on the display List of programs Door locked Wash cycle in operation Wash cycle in operation Door unlocked End of cycle End is shown on display Icon displayed to open door

Steps to follow:

- Check that the drain outlet duct is positioned and fastened correctly. - Open the manual water inlet valves. Open the washer door. - Connect the power to the washer. - Load the washer with laundry. - Close the door. - Run a wash cycle, preferably at a high temperature. - During the wash cycle, check for any water leak in the door area or any alarm which indicates a

machine malfunction, especially those related to the door lock

Alarm or error messages are displayed when an operational failure has occurred in the door lock

Situation Logi /Coin Control Inteli Control

The door does not lock

The door does not unlock

Locking failure during the wash cycle

Door alarm and buzzer Report will read:

Alarm 13 Door lock failure

Remember that: - On LOGI and COIN control machines, the door is locked 30 seconds after the beginning of the wash

cycle. - On LOGI and INTELI Control machine, there is the option to accelerate the program (see the

corresponding Instruction Manual). - On COIN machines, there is the option to use the DEMO program (see Advanced Instruction

Manual).




1.3.5. Adjustments

If after following the previously indicated steps it is determined that the problem does not result from an electrical failure or the door lock itself, it is recommended to make the following adjustments:

• Check that the closing handle and latch move freely. • Grease the interior side of the fastening piece on the front cover

latch with Vaseline (marked by the arrow in fig. 4)

IMPORTANT. Only spread the Vaseline on the area indicated, never in other areas.

fig. 4

Adjusting the position of the latch fastening piece • Loosen the fastening screws (B) on the backing piece, press it to

the left (A) and retighten the screws. (fig. 5)

fig. 5

fig. 6

Adjusting the locking position • Loosen the lock fastening screws (B), press it to the left (A) and

retighten the screws (figure 6) The entry of the latch into its corresponding housing must be in the position shown in figure 7

Other actions • Replace the springs on the lock handle (consult section 4 of this

chapter) • If it is impossible to shift the lock into the correct position, the

fastener holes may be polished to the right in order to attain the correct position. Attention: do not polish the holes (B) out more than 1 mm. (figure 6)

fig. 7



2. Fitting door seal 1

2. FITTING DOOR SEAL SAFETY INSTRUCTIONS

WARNING ¡ INSPECTION ROUTINES, MAINTENANCE OR REPAIR • The actions described in these instructions are strictly reserved for Service Technicians who







• Disconnect the electrical connection from the external dosing to the washer. These circuits areindependent of the supply to the washer.




INDEX 2.1. Purpose of this information 2.2. Required tools 2.3. Fitting door seal 2.1. Purpose of this information The step of fitting a sealing ring to the door should be taken when there is some water leak but no deficiencies in the door gasket have been found. Fitting the door sealing ring increases the pressure on the door when it is closed. 2.2. Required tools


Door Flat screwdriver with 4 mm wide tip. 5 mm Allen key. Torx 20 screwdriver




2.3. Fitting door seal

Remove the clamp from inside the gasket

Remove the protector cap from the top part.

Remove the top Allen screw.

Remove the Torx screws.




Remove the spyhole holder.

Remove the gasket and spyhole

Position the sealing ring in place

Sealing ring shown in position




Replace the gasket and spyhole on the ring

Replace the spyhole holder

Fit the gasket on to the spyhole holder

Replace the Torx screws




Replace the top screw and replace the protector cap.

Replace the clamp on the inside of the gasket with the spring at the top slightly offset to the right.

VERY IMPORTANT!!! When this operation is finished, always check: • For leaks in the seal. • That the seal and safety-lock function

correctly. More information in section 1 of this chapter



11 3. Changing the door lock

3. CHANGING THE SAFETY DOOR LOCK SAFETY INSTRUCTIONS









• Moving the ON switch to the OFF position is not sufficient • Wait a minimum of (5) five minutes after disconnection to ensure the elimination of residual voltage

within the machine. • Close and mechanically interlock the water supply valves and check that machine has


INDEX 3.1. Purpose of the information 3.2. Required tools 3.3. Changing the door lock

3.3.1. Removing the covers. 3.3.2. Changing the door lock. 3.3.3. Refitting the covers.

3.1. Purpose of the information If there is evidence of some malfunction in the safety lock, replace it exactly as indicated in this section. Check the instructions on checking the door lock in section 1 of this chapter. 3.2. Required tools


Lock covers Torx 25 screwdriver 10 mm (7/16 inch.) flat wrench and 10 mm socket.

Lock Torx 20 screwdriver Shears. Clamp.




3.3. Changing the door lock 3.3.1. Removing the covers. - Open the locks on the top cover and remove

it from the washer. - Remove the two A screws, loosen the five B

screws and remove the central bottom cover. - Remove the two C screws found on the lower

part and remove the control panel profile. - Remove the left screw that fastens the front

cover shown inside the small box in the photo, the two D screws, and remove the front left cover (fig. 1).

fig. 1

- Remove the two A screws from the wiring protection cover.

- Remove the protection cover (fig. 2).

fig. 2

3.3.2 Changing the door lock. - Access the lock, make a note of the position

of the connector and the lock fastening clip. - Cut the A clip and dismount the lock using

the two B screws. - Change the existing lock for a new one and

fit the wiring protection cover. - Fasten the cables with a new clip (fig. 3).

fig. 3




3.3.3. Refitting the covers. - Insert the left screw fastening the front cover

shown inside the small box in the photo. - Position the left side cover and fasten it with

D screws. - Put the control panel profile on using the C

screws. - Fasten the central bottom cover using the A

screws and finish off by firmly tightening the five B screws.

- Fit the top cover of the washer and fasten it with the two keys supplied with the washer (fig. 4).



fig. 4



1 4. Lock handle mechanism 1

4. LOCK HANDLE MECHANISM SAFETY INSTRUCTIONS












INDEX 4.1. Purpose of the information 4.2. Preparation

4.2.1. Required tools. 4.2.2. Parts and materials. 4.2.3. Parts drawing.

4.3. Door handle. Operation. 4.3.1. Dismantling the door. 4.3.2. Disassembly of the handle assembly. 4.3.3. Assembly of the handle assembly. 4.3.4. Assembling the door.

4.1. Purpose of the information Due to frequent usage, the springs which form part of the handle and lock system are subject to wear and with time may lose some of their value. This section contains the necessary steps to easily dismount and refit this mechanism and the eventual replacement of the springs.




4.2. Preparation

4.2.1. Required tools.


Door

Flat screwdriver with 4 mm wide tip. 5 mm Allen key. TORX 20 screwdriver Nylon mallet.

Handle system

TORX 20 screwdriver. Universal pliers with clamps opening to approximately 35 mm. (1½ inches) Two flat screwdriver with 6 mm and 8 mm wide tips.

Lock covers TORX 25 screwdriver. 10mm flat wrench (7/16 in.) and 10mm socket.

4.2.2. Pieces and materials For identifying the pieces, consult their position in the figures in section 1.3.

DESCRIPTION POSITION QUANTITY

Spyhole holder. 26 1 Spring wire clamp 1 1 Door gasket. 15 1 Spyhole 17 1 Door body. 12 1 Handle holder. 32 1 Handle spring. 20 1 Handle axis. 13 2 Lock handle. 16 1 Latch spring. 18 2 Lock latch. 14 1 Handle spring. 19 1 Handle holder. 31 1 Celo Stain. steel 4 X 10 screw 41 2 Celo Stain. steel 4 X 14 screw 42 7




4.2.3. Parts drawing

NOTE The numbers on the drawing above correspond to the numbers on the corresponding parts list. The system change for the handle and lock system is the same, independent of any difference existing between the machine models HS / EH and MS / EM.




4.3. Door handle operation. 4.3.1. Dismantling the door. - Remove the top protective plug with the help

of a small screwdriver, taking care not to damage it. (fig. 1).

fig.1

- Make a note of the position of the spring clamp in order to put it back in the same position during the reassembly.

- Remove the spring clamp from the interior of the gasket with the help of a screwdriver (fig. 2).

fig. 2

- Remove the screw from the upper hinge on the door, and remove it by sliding it up. (fig. 3).

fig. 3

- Place the door assembly on a flat surface to make the task easier.

- Take note of the position of the entire door assembly in order to reproduce in during the reassembly.

- Remove the nine screws. (fig. 4).

fig. 4




- Separate the gasket and glass from the spyhole holder (fig. 5).

fig. 5

4.3.2. Disassembly of the handle assembly - Carry out the following steps on both sides. - Remove the two screws from the handle

supports (fig. 6).

fig. 6

- Slide the handle support and the handle

spring in the direction of the arrow (fig. 7).

fig. 7

- Remove the handle supports and handle springs. (fig 8).

fig. 8




- Remove the handle shafts. (fig. 9).

fig. 9

- Make note of the position of the latch in order to later reassemble it. Remove the lock latch and separate the door handle (fig. 10).

fig. 10

- Before removing the springs, make note of their position so as to later reassemble it. Remove the old latch springs with the aid of the universal pliers. (fig. 11).

fig. 11

4.3.3. Assembly of the handle assembly. - Insert the new latch springs into the lock

handle until the bottom (Check the position of the springs carefully, see fig. 13). The springs are exactly the same (fig. 12).

fig. 12




- Detail of the position of the latch springs (fig. 13).

fig. 13

- Insert the lock latch, making sure it is placed in the same position, as it can easily be fitted the wrong way (fig. 14).

fig. 14

- Insert the handle shafts until they reach the end (fig. 15).

fig. 15

- Position the handle springs (making sure the springs are held in place). (fig. 16).

fig. 16




- With the aid of a large screwdriver, push in the direction of the arrow on the top part of the spring until it is fitted into its housing (fig.17).

fig. 17

- Detail of the final assembly of the handle spring (fig. 18).

fig. 18

- Position the handle supports by using a small screwdriver as a lever to move the lower part of the handle spring to its position in the handle support housing. (fig.19).

fig. 19

- Push the handle supports as far as possible into their final location. (fig. 20).

fig. 20




- Fit the two screws on the handle supports. (fig. 21).

fig. 21

- General view of the system once all the operations are finished (fig. 22).

fig. 22

4.3.4. Assembling the door. - Position the spyhole holder, gasket and

spyhole. (fig. 23).

fig. 23

- Fit the gasket on the spyhole holder (fig. 24).

fig. 24




- Fasten the nine screws. (fig. 25).

fig. 25

- Fit the door on the hinge and tighten the top Allen screw (fig. 26).

fig. 26

- Put on the top protective plug with some light taps (fig. 27).

fig. 27

- Fit the spring clamp with the spring on the upper right of the gasket, carefully so as not to damage the gasket. (fig. 28).



fig. 28

Documents

Mechanic’s Technical Assistance Instructions for washerslaundrynation.com/manuals/wp-content/uploads/2011/05/girbau_washer... · Mechanic’s Technical Assistance Instructions Cod