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power point of mechanical seal
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Mechanical Seal
Presented by
Saumya Lohani
FOPE EG Plant
Principle of Sealing
Thin liquid film between a rotary and stationary face.
One soft face and one hard face rotating against each other
No interuption in liquid film No gas phase to prevent face contact No solid particles to damage seal face
Mechanical seal
The function of mechanical seal is to permit a rotating shaft to penetrate an enclosure while maintaining separation of the environments on the inside and outside of the enclosure.
primary Ring
Snap Ring
O Ring
Disc
Spring
Retainer
Set Screw
Mating Ring
O Ring (Static Seal)
Dynamic Seal Faces
Design and selection of mechanical seal
Chemical and physical properties of sealing fluid. Corrosiveness Density and viscosity Vapor pressure and B.P. Seal cavity pressure Seal cavity temperature. Equipment design and Installation. Material of concentration.
Mechanical Seal Classification
By arrangement
Single multiple
Inside outsideDouble back to
back
Double face to
facetandem staged
By design
unbalanced Single Spring Pusher Type
BalancedMultiple Spring
Non Pusher Type
Flexible Rotor Face on Rotor
Flexible Stator
Face on stator
Inside and Outside Mounted Seals
fluid
housing housing
Pusher seal Dynamic O ring at the rotating seal face O ring moves axially along the shaft to compensate for miss alignment and face
wear Can be used for very high pressure application ( 3000 psi) In corrosive service, constant relative motion wears away oxide layer of the shaft
or sleeve material, causing fretting corrosion Hang up- where sealed fluid can oxidize, the normal seal weepage can build
under the seal faces and prevent forward movement
Non Pusher Seals Has a static O ring in the drive collar of the rotating seal face
unit No fretting corrosion and seal face hang up. Welded metal bellows limits pressure to 250 psig.
Unbalanced seals
ao
ac
•Pressure limitation 10 bar•Plain shaft is used.•Comparatively cheaper
•b=ac/ao >100% (seal balance).
Balanced seals•Pressure 85 bar•Stepped shaft is used.•Expensive.
•b=ac/ao <=100% (seal balance).
ao
ac
Stationary Seal Head Limitation of being applied in services with less than 5% solids. Higher cost and increased space requirements. Can handle severe face misalignment. Used when shaft speed exceeds 5000 fpm (52.4 m/s) When mating ring rotates and the seal head is stationary.
Seal Seat Rotating
Housing
Primary Seal Ring ( stationary)
Rotating Seal Head Low cost, less axial space, self cleaning due to centrifugal
force. Speed limitation up to 4500 fpm. Unable to handle severe face misalignment. Seal rotates and mating ring is stationary
Primary seal rotating
Seal seat stationary
Single Spring and Multiple Spring Determined by space limits and liquid sealed. Single - openness of design
-non clogging component of the assembly -large dia coils withstand greater degree of corrosion
Multiple- shorter axial space -face loading is accomplished by combination of springs.
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