Mechanical Progress Report SAMPLE

8/10/2019 Mechanical Progress Report SAMPLE

1/14

Sur IPP 2000MW CCGTMonthly Site Report to MMH from MMS; Progress from 1stto 31thM!201" #Intern$l useonly%

MM St$ff on&siteRichard HeggenWerter Di Lallo

Phil ScottTony MawBob DataNarasimman Krishnamoorthy - i!il ins"ector#inod Mohan $ Mechanical ins"ectorRoy T%mang - Mechanical ins"ector&erdie Santos $ '( (ns"ectorSte"hen )mbiro $ *lectrical (ns"ector

)%g%st%s Montealegre - *lectrical (ns"ectorReynaldo Lat $ '( (ns"ector

M$in Points

& ST10' 20 ( 30 Tur)ine *$ll $n+ Gener$tor *$ll $lre$+y poure+,& Cr$ne gir+er ere-tion *or.s $re -omplete+ $t ST )uil+ing, Cr$ne gir+er le/el $n+

$lignment $t ST30 h$s )een -he-.e+, Cr$ne r$il inst$ll$tion *or. $t ST30 isongoing,

& ST Pipe R$-. steel ere-tion *or.s $re su)st$nti$lly -omplete+,& ST met$l +e-.ing inst$ll$tion *or.s $re su)st$nti$lly -omplete+, Sl$) -$sting

*or.s $re -omplete+ on 3r+ pril 2013 #ST30%& HRSG Pipe R$-. Steel ere-tion *or.s $re ongoing, HRSG -on-rete p$/ing sl$)

-$sting *or.s $re ongoing $t 22 ( 31& GT uil+ing' Gener$tor H$ll' il S.i+' GC stru-tur$l steel $n+ Pipe R$-. steel

ere-tion *or. $re -omplete+, GT uil+ing *$ll $n+ roof -l$++ing inst$ll$tion

*or. is su)st$nti$lly -omplete+ #4%, GTG $n+ il s.i+ $re$ *$ll $n+ roof-l$++ing inst$ll$tion *or. is ongoing #34%, GC stru-tur$l steel ere-tion *or.s$re -omplete+,

& 5ee+ W$ter Pump Shelter steel ere-tion *or.s $re ongoing #624 -omplete+%,& Close+ Cooling W$ter steel ere-tion *or.s $re -omplete+, Ho*e/er' roof

*$terproofing *or.s $re outst$n+ing, W$ter le$.$ges $re o)ser/e+,& Cooling *$ter int$.e7 Perimeter *$ll 5ourth lift -$sting *or.s $re -omplete+,

Pump room sl$) 8 &9,"meter le/el -$st on 1th :e-em)er 2013, )o/e *$ll #W6%-$sting *or.s $re -omplete+, Pump Room Roof sl$) #p$rt&1% 80,30m le/el -$ston 1 5e)ru$ry 2013, Roof sl$) #p$rt&2% 8 0,30m le/el -$st on 22n+ M$r-h 2013

& Cooling W$ter utf$ll7 :rop stru-ture )$se sl$) -$st on 01st


2/14

& 5uel oil stor$ge t$n.s @11 $n+ 12 Are-tion is -omplete, 5in$l *$l. +o*n is +one,Pun-h points note+ to )e -le$re+,

& 5WT @ 1 t$n. ere-tion -omplete+, 5in$l *$l. +o*n $n+ pun-h list m$+e, W$terfilling st$rte+ for -ommissioning,

& Are-tion of $ll the fi/e g$s tur)ines $n+ gener$tors $re in progress $n+ $re in/$rying st$ges of ere-tion, GT @ 11 $n+ 12 $re in Buite $+/$n-e+ st$ges ofinst$ll$tion, The Are-tion -he-.s su-h $s /$rious $lignment $n+ -le$r$n-e-he-.s on Tur)ine $n+ Gener$tor sh$fts' olt torBuing -he-.s et- $re inprogress,

& Are-tion of pumps' /essels $n+ other ne-ess$ry eBuipment in the W$terTre$tment uil+ing $n+ Close+ Cooling W$ter uil+ing is -omplete, M$in pipingere-tion is in progress,

& The progress is -ontinuing for the 5uel G$s pipe line' 5uel G$s stor$ge $re$,uffer $n+ g$s he$ters inst$ll$tion is in progress, G$s pipe line hy+ro&test +one,Pigging of g$s pipe line st$rte+,

& 5uel oil unlo$+ing $n+ for*$r+ing system piping is in progress,& The HRSGs @ 21' 22 -$sing *el+ing is in progress, Inst$ll$tion of -$sing p$nels

for HRSG @31 is in progress, Mo+ule ere-tion for HRSG st$rte+ $n+ is inprogress,

& GRA firefighting piping is progressing,

& GRP Pipe inst$ll$tion' l$min$tion' )$-.filling $n+ -on-rete en-$sement isongoing,

CII= WRDS7

Cooling *$ter int$.e #EP%&o%rth li+t "erimeter wall casting wor,s are com"leted P%m" room roo+ slab .-/0meter le!el cast on 12th December 3413 P%m" room roo+ slab 5. 6474m le!el8"art-1 cast on 19th &ebr%ary 3417 and 33ndMarch 3417 (nner wall: The entire internalwall casting wor,s are com"leted *;ternal wall: W< - So%th wall casting wor, iscom"leted W= - Wall casting wor, is com"leted >antry rail +o%ndation casting wor, is

com"leted and "edestal casting wor,s are ongoing

HRSG 5EF:TIF #EH%

oncrete Pa!ing slab casting wor,s are ongoing at HRS> 33' 71? dated on 12 ' 3/)"ril 3417 res"ecti!ely

Close+ Cooling W$ter #E%Wall cladding installation wor,s are ongoing 9=@ com"leted Roo+ water"roo+ing wor,sare o%tstanding

uil+ing7

GTs #EM%)ll t%rbine and generators are on +o%ndations)ll >Ts T%rbine +o%ndation s%""ort gro%ting wor,s are com"letedHRS> Pi"e rac, +o%ndations com"letedSTs #EM%ST-14 &o%ndation: T%rbine "edestal cast on 4< thDecember 3413 >enerator "edestalcast on 42thDecember 3413ST-34 &o%ndation: T%rbine "edestal cast on 47rd Aan%ary 3417 >enerator "edestalcast on 4/th Aan%ary 3417 >enerator erection wor,s being done on 3=th March 3417


3/14

ST-74 &o%ndation: T%rbine "edestal cast on 12th&ebr%ary 3417 >enerator "edestalcast on 3RP locationHy+rogen gener$tion pl$nt #MDG%,Steel str%ct%re erection com"leted? roo+ing com"leted and ins"ected*"o;y "ainting on +loor 5e;ce"t +inishing coat8 done &encing wor, aro%nd the "erimetero+ the b%ilding is in "rogress and to be ins"ected Water lea,age test +or roo+ is to bedone3Nos o+ rain water "i"es at each side 5West ' *ast8 o+ the shelter are to be +i;edChemi-$l stor$ge shelter #ESD%

Str%ct%ral wor, com"leted Wall cladding and +loor "ainting com"leted cage ladder+i;ed Wall cladding? roo+ cladding? +i;ing o+ doors and lo%!ers etc are to be ins"ectedWater lea, test +or roo+ is to be done Rain water "i"e +i;ing to be com"leted Bloc, wall"ainting in storage area is to be doneSe$ *$ter int$.e Ale-tri-$l l+g #E%R roo+ wor, along with "ara"et wall com"leted Plastering and "ainting com"letedRoo+ water "roo+ing wor, is ongoing? (nside cable trench wor, com"leted &loor e"o;ycoating com"leted Door closers and +loor threshold are to be +i;ed(nstallation o+ doorshas to be ins"ected Rain water "i"es +i;ed? not ins"ected Wal, way wor,s to becom"leted Sealant wor,s on "ainted walls to be doneChlorin$tion uil+ingStr%ct%ral wor, com"leted? cable trenches concrete wor, +inished? gratings are to be

+i;ed Bloc, wor, +or walls and "lastering com"leted? "ainting wor, is in "rogress P(Bmembrane +i;ed on roo+? Membrane "rotection wor, done? b%t ins"ection is still"ending Doors? lo%!ers? cage ladder and rolling sh%tters +i;ed b%t not o++ered +orins"ection till now Door closers and +loor thresholds are to be +i;ed Sealant wor,s on"ainted s%r+aces to be com"leted+ministr$tion uil+ing #E!C%>ro%nd +loor roo+ concreting com"leted? +irst +loor col%mns com"leted Roo+ sh%tteringand rein+orcement wor,s are ongoingGu$r+ HutWall "ainting com"leted (nstallation o+ windows has been done and ins"ectedWal,way aro%nd the b%ilding com"leted (nstallation o+ door has to be ins"ected Rainwater "i"es +i;ed? not ins"ected (nside +loor tiling wor,s are "ending

Ale-tri-$l )uil+ing for fuel oil system #AG%Roo+ screed com"leted? om"letion o+ +alse ceiling +or control bldg com"leted? Raise+loor com"leted in control room? &loor e"o;y "aint com"leted at air cone h!ac room?e;ternal "laster com"leted? "ainting com"leted Wal,way com"leted age ladder +i;edand ins"ectedAle-tri-$l +g for +ministr$tion $n+ Wor.shop #E%Str%ct%ral wor, com"leted Bloc, wor, +or walls com"leted (nside and o%tside wall"lastering com"leted Lea, test +or roo+ done and ins"ected Heat ins%lation wor, isongoing age ladders +i;ed? not o++ered +or ins"ection Doors and rolling sh%tters +i;ed


4/14

b%t not o++ered +or ins"ection Wal,way constr%ction to be com"leted Sealant wor,s on"lastered s%r+aces to be com"letedW$rehouse ( *or.shop #EST%

Str%ct%ral steel wor, com"leted Bloc, wor, +or walls com"leted? "lastering o+ walls+inished ?Painting wor, com"leted C%tside wal,way aro%nd the b%ilding com"leted&loor "ainting? !inyl tile +looring and tiling inside toilet com"leted (nstallation o+ doorsand windows com"leted &alse ceiling wor, com"leted (ns"ections +or wall cladding?roo+ claddings are "ending Sanitary items 5water closet? %rinals? wash basin? water ta"etc8 +i;ed? b%t ins"ection is still "ending (ns"ection +or all ser!ice lines li,e water "i"elines? waste water lines etc are still "ending Press%re test +or "i"es to be done Toiletc%bicle se"aration wor, to be done Door closers and +loor thresholds are to be +i;edRolling sh%tter +i;ed b%t ins"ection is "ending Rain water "i"e +i;ing to be com"letedGu$r+ House $n+ g$r$ge,Str%ct%ral wor, com"leted? bloc, wor,? "lastering com"letedPainting wor, com"letedWal,way com"leted Roo+ water lea, test done and ins"ected Heat ins%lation wor, isongoing>arage str%ct%ral wor, and roo+ing com"leted &loor concreting com"letedWater lea,age test +or garage roo+ to be done age ladder +i;ed b%t not o++ered +orins"ection till now Membrane "rotection wor,s com"leted on roo+ b%t ins"ection is"ending &i;ing o+ rain water "i"es to be com"leted and ins"ectedl$-. st$rter ( A:G

Str%ct%ral wor,? cable trenches? bloc, wor,? "lastering and "ainting wor, com"letedDoors lo%!ers +i;ing com"leted &i;ing o+ che%er "lates on cable trenches is to bedone C%tside wal, way wor, to be com"letedM$in Control uil+ing&1Str%ct%ral wor, com"leted? bloc, wor,? *;ternal wall "lastering com"leted? C%tside andinside "ainting +inished &loor e"o;y "ainting com"leted (nstallation o+ doors andwindows com"leted Water "roo+ing membrane "rotection com"leted C%tside staircasestr%ct%ral wor, incl%ding handrails +i;ing com"leted age ladders +i;ed Wal,way wor,to be doneM$in Control uil+ing&2Str%ct%ral wor, com"leted (nside and o%tside "ainting com"leted C%tside staircasestr%ct%ral wor, incl%ding hand rail wor, com"leted Staircase tiling to be done Battery

room tile wor,s +inished *%i"ment +o%ndations com"leted Raised access +loor wor,in main control room +inished Roo+ water "roo+ing membrane "rotection "artlycom"leted Tile +i;ing in toilets ongoing Sanitary +ittings wor, is "ending Door andlo%!ers +i;ing ongoing Wal, way to be doneM$in Control uil+ing&3Str%ct%ral wor, com"leted? bloc, wor, wall "lastering com"leted? C%tside and insidewall "ainting com"leted *"o;y "ainting on +irst +loor to be done Door and lo%!er +i;ingto be done *%i"ment +o%ndations com"leted Water "roo+ing membrane "rotection tobe com"leted in north side Staircase tiling wor, to be done Wal,way to be com"letedW$ter Tre$tment uil+ingSteel str%ct%re wor, incl%ding wall cladding? roo+ing com"leted Bloc, wor, com"leted?wall "lastering and "ainting com"leted Tile wor,s in laboratory room com"leted Roo+

water "roo+ing com"leted Sanitary wor,s in toilet to be com"leted &alse ceiling wor,ongoing Wal, way to be done

=$y +o*n re$Road wor, incl%ding as"halting com"leted >ra!el laying still to be com"leted5uel oil unlo$+ing $re$

)s"halting wor, com"leted Wor, +rom s%b grade le!el is "ending in west side as thisarea is being %sed as tem"orary access road So%th side o+ as"halted area near to"i"e rac, concreted? not o++ered +or ins"ectionStorm W$ter =ine


5/14

T wall cladding 59=@8 6>T> and Cil s,id area wall cladding 597@8 ' >T Roo+ cladding 5144@8 6 >T> and Cils,id area Roo+ cladding 597@8 is com"leted>T Pi"e Rac, steel str%ct%re erection wor,s are com"leted>B str%ct%ral steel erection wor,s are com"leted >B Roo+ cladding installationwor,s are ongoing 5144@ com"leted8>T11? 13? 31? 33? ' 71: Trans+ormer trench location steel s%""ort installation andgrating +i;ing wor,s are s%bstantially com"leted Steel ol%mn erection and weldingwor,s +or +ire- +ighting line is ongoingST B%ilding main steel col%mn erection wor,s are com"letedrane girder erection wor,s and alignment wor,s are com"letedST wall and roo+ cladding installation wor,s are ongoing ST wall cladding o!erall 522@8' ST Roo+ cladding o!erall 52/@8 only com"leted

ST Pi"e Rac, str%ct%ral steel erection wor,s are com"leted Metal dec,ing installationwor,s are s%bstantially com"letedST 34 ' 74: Trans+ormer trench location steel s%""ort installation and grating +i;ingwor,s are com"letedlosed cooling water str%ct%ral steel erection wor,s are com"leted Wall claddinginstallation wor, 9=@ and Roo+ cladding installation wor, is 9 "i"e rac, str%ct%ral steel erection wor,s are com"leted at 31? 33 ' 71C!erall =7@ com"leted Remaining areas yet to be com"leted 511 ' 138

ffshore *or.s7Wor,s are ongoingProgress achie!ed +or C%t+all "i"eline: Dredging 144@: Bedding 144@: Pi"e installation144@: Bac,+illing 144@: )rmor stone installation 34@Progress achie!ed +or (nta,e "i"eline: Dredging 144@: Bedding 144@: Pi"e installation144@ and (nta,e Head installation-144@ com"leted )rmor stone balance

MACHFIC= WRDS7

GAFAR=

The wor,s "rogressed normally d%ring the month o+ May 3410 and considerable

"rogress achie!ed

P re$s #EA


6/14

FOT #13 & 14:

&%el oil +illing in "rogress

WTAR STRGA TFDS

FWT #91, FWT #92, DWT1 #, DWT #2, TWT1 #, TWT #2, ROT #11, ROT #12:

ommissioning wor,s com"leted

Water treatment Building

ommissioning wor,s com"leted Wor,s +or closing the P%nch items is in "rogress

WWT Building


Pre"aration +or "er+ormance test is in "rogress 5Waiting +or !endor iss%es to be closed8

Closed ooling !ater Building


Tem"orar Cooling To!er


Fuel oil "um"s s$elter

ommissioning wor,scom"leted Wor,s +or closing the P%nch items is in "rogress

Fuel Oil sstem eletrial %uilding

ommissioning wor,s com"leted SynchroniEe "anels is been mo!ed to MB

ate $ouse and garage

&inal wal, down "rior to hand o!er com"leted and "%nch list raised

Wor's$o" and Ware $ouse

Re wal, down +or closing the "%nch list done? some items still balance to be closed

(dministration Building

&inal wal, down "rior to hand o!er com"leted and "%nch list raised

T Building

Wor,s +or closing the P%nch items is in "rogress


7/14

)T Building

Steel str%ct%re erection wor, almost com"leted

*D (+D B)D


CB -*arl "o!er area.

ommissioning wor,scom"leted

CB -(rea not inluded in earl "o!er.

Wor,s +or closing the P%nch items is in "rogress SR wal, down in "rogress

F/*0 () )TOR(* (R*(


Wor,s still o%tstanding on the gas com"ress and heater system

)*( W(T*R +T(*


CRC/0(T+ W(T*R O/TF(00

Sand bac, +illing com"leted

C$lorination Building


*letrial Building or sea !ater inta'e


*letrial Building or (dmin & Wor's$o"


2 *+*R(TO+

Cld and New storage tan,s "laced on the +o%ndation

T #11


T #12



8/14

T#21


T#22


T#31


)eal Oil s'id %uilding #11










(ir nta'e #11


(ir nta'e #12


(ir nta'e #21


(ir nta'e #22


(ir nta'e #31

ommissioning wor,s in "rogress

Diuser 5 T#11



9/14

Diuser 5 T#12


Diuser 5 T#21


Diuser 5 T#22


Diuser 5 T#31


B"ass )ta'#11

Preliminary test com"leted

B"ass )ta'#12


B"ass )ta'#21


B"ass )ta' @22


B"ass )ta' @31


ain )ta' # 11, 12, 21, 22 and 31

Paint to%ch %" wor,s in "rogress

R) #11

Painting and ins%lation wor,s are in "rogress Pi"ing s%""ort wor,s in "rogress

Monorail +or B&W "%m" load com"leted SR wal, down in "rogress Painting +or

stair tower is in "rogress ommissioning wor,s are in "rogress Steam blow in"rogress Wor,s +or closing the P%nch items is in "rogress

R) #12

Painting and ins%lation wor,s are in "rogress Pi"ing s%""ort wor,s in "rogress

Monorail +or B&W "%m" load com"leted SR wal, down in "rogress Painting +or

stair tower is in "rogress ommissioning wor,s are in "rogress Steam blow in

"rogress Wor,s +or closing the P%nch items is in "rogress


10/14

R) #21

Painting and ins%lation wor,s are in "rogress Pi"ing s%""ort wor,s in "rogress SR

wal, down in "rogress &low meter installation wor,s a+ter the steam blow com"leted

Painting +or stair tower is in "rogress ommissioning wor,s are in "rogress Wor,s +or

closing the P%nch items is in "rogress

R) #22

Painting and ins%lation wor,s are in "rogress Pi"ing s%""ort wor,s in "rogress SR

wal, down in "rogress &low meter installation wor,s a+ter the steam blow com"leted

Painting +or stair tower is in "rogress ommissioning wor,s are in "rogress Wor,s +or

closing the P%nch items is in "rogress

R) #31

Painting and ins%lation wor,s are in "rogress SR wal, down in "rogress &low

meter installation wor,s a+ter the steam blow com"leted Painting +or stair tower is in"rogress ommissioning wor,s are in "rogress Wor,s +or closing the P%nch items is

in "rogress

)T #16

)%;iliary e%i"mentFs +inal alignment and wal, down in "rogress HP t%rbine ins%lation

wor,s in "rogress *nclos%re wor,s are in "rogress SR wal, down are in "rogress

Steam blow in "rogress Wor,s +or closing the P%nch items is in "rogress

)T #26

Steam blow com"leted (ns%lation wor,s are in "rogress &inal wal, down +ore%i"mentFs and s,ids are in "rogress SR wal, down are in "rogress

ommissioning wor,s are in "rogress Steam "i"es and !al!es ins"ection a+ter steam

blow com"leted *nclos%re wor,s are in "rogress Wor,s +or closing the P%nch items is

in "rogress

)T #36

(ns%lation wor,s are in "rogress &inal wal, down +or e%i"mentFs and s,ids are in

"rogress SR wal, down are in "rogress Steam "i"es and !al!es ins"ection a+ter

steam blow com"leted ommissioning wor,s are in "rogress *nclos%re wor,s are in

"rogress Wor,s +or closing the P%nch items is in "rogress

R* 7i"ing Fire !ater sstem

Pi"e installation? &ire hydrant installation and Pi"e "ress%re testing o+ !ario%s sections

is in "rogress SR wal, down are in "rogress ommissioning wor,s are in

"rogress


11/14

GRP piping Se$ *$ter int$.e

Pi"ing installation inside the ST> b%ilding is in "rogress SR wal, down are in

"rogress ommissioning wor,s are in "rogress

7i"ing 5 Fuel as su""l sstem

ommissioning wor,s are in "rogress

7i"ing 5 Fuel Oil sstem


7i"ing 5 Fireig$ting ard area

Pi"ing installation and "ress%re test o+ abo!e gro%nd lines is in "rogress Paint to%ch%"

on going SR wal, down are in "rogress ommissioning wor,s in "rogress

7i"ing WTB


7i"ing 5 Cooling !ater sstem

SR wal, down are in "rogress ommissioning wor,s in "rogress Wor,s +or closing

the P%nch items is in "rogress

7i"ing 8 Fuel as Buer storage area


Note: 18 &inal hand o!er "ac,age re!iew in "rogress 38 NDT wor,s and RT +ilm re!iew +or golden Goint in "rogress


12/14

A=ACTRIC= WRDS7


13/14

IFSTREMAFTTIF F: CFTR= WRDS7

ARACTIF WRDS

Inst$lle+ $n+ inspe-te+7

alibration instr%ments +or *arly Power and

Main ontrol B%ilding *lectronic Room

o installation o+ DS "anels in 5"artial8

Main ontrol B%ilding Local ontrol Room

o +ire alarm

o emergency "%shb%tton and synch "anel

o &DM

DS comm%nication cables between !ario%s systems

5installation and testing ongoing8

>T11 cables? cond%its? instr%mentation and control e%i"ment

o +%el gas system?

o H#)?

o !ibration system?

o +ire alarm and detection?

o gas detection?

o waste water trans+er?

o *MS

>T13 cables? cond%its? instr%mentation and control e%i"ment

o +%el gas system?

o H#)?

o !ibration system?

o +ire alarm and detection?

o gas detection?

o waste water trans+er?o *MS

>T31 cables? cond%its? trays

o !ario%s systems cables? instr%ments? cond%its? cable trays

o air inta,e cables? cond%its? trays 5"artial8

o +%el gas cables? cond%its? trays? ABs 5"artial8

>T33

o +%el gas cables? cond%its? trays ABs 5"artial8

o +%el gas heater instr%ments 5"artial8

>T71

o AB in +%el gas heater area

BSD> ' *D>o +ire alarm

o +ire s%""ression

o H#)

losed ooling Water

o +ield instr%ments? cond%its and cables 5"artial8

&%el Cil System


14/14

o instr%ments in +orwarding area

o H#)

o storage tan,s 11 ' 13

&%el >as Recei!ing

o (nstr%ments? cables? "%rging system instr%ments

Wor,sho" ' )dmin bldg

o +ire alarm instr%ments and e%i"ment

H3 >eneration Planto +ield instr%ments? cables? cond%its

o +ire alarm

Seawater (nta,e

o le!el monitoring "anel and LP

Tem"orary )%;iliary ooling Water System

o cond%its? cables? instr%ments

Waste Water Treatment System

o cond%its? +ield instr%ments? cables? instr%ment air s%""ly t%bing 5"artial8

o H#) 5"artial8

Documents

Mechanical Progress Report SAMPLE