Mechanical Kiln Monitoring (MKM) System - TomTom-Toolstomtomtools.com/wp-content/uploads/2015/08/MKM-Manual.pdf · detect abnormalities during operation, ... The main objective is

TomTom-Tools GmbH Zelgli 20 Phone: +41 79 774 06 44

8905 Arni [email protected]

Switzerland www.tomtom-tools.com

Page 1 28 February 2015

User Manual:

Mechanical Kiln Monitoring (MKM) System

1. INTRODUCTION:

The MKM-System is an on-line measuring system for rotary kilns with more than 2 Stations to

detect abnormalities during operation, which can lead to mechanical failures. The main objective is

to detect thermal or permanent cranks in the kiln shell, loss of relative movement on kiln tires and

problems in axial movement at an early stage. Analog signal exchange (4 – 20 mA) allows

connecting it directly with the factory control system in order to set alarm levels and to take

adequate counter-measures. Furthermore the equipment is storing the measured data to a memory

card in way to perform off-line analysis at any stage in order to verify origin of upset condition

(process or mechanical).

The modular setup allows connecting different measurement units:

The main purpose of the system is to measure cranks in the kiln shell via roller shaft bending

measurement. This requires the main unit (1), which includes the control box and a kiln speed

sensor and one roller shaft bending unit (2) for each station.

If the kiln is not already equipped with a reliable system to measure the relative movement of the

tires, it is recommended to add the unit (3) to each tire.

To measure the axial kiln position, unit (4) can be connected; if not already a similar system is in

operation.

mailto:[email protected]

Page 2 Februar 28, 2015

TABLE OF CONTENT

1. Introduction: .......................................................................................................................... 1

1.1 Safety: ................................................................................................................................. 3

2. Measuring Principle: ............................................................................................................. 4

2.1 Roller Shaft Bending Measurement (Unit 1+2) ................................................................... 5

2.2 Relative Tire Movement (Unit 3) ......................................................................................... 5

2.3 Axial Kiln Position (Unit 4) ................................................................................................... 5

3. Sensor positioning ............................................................................................................... 6

3.1 3 Station Kiln ....................................................................................................................... 6

3.2 4 Station Kiln ....................................................................................................................... 7

3.3 Relative Tire Movement Sensors ....................................................................................... 8

3.4 Axial Kiln Position Sensors: ................................................................................................ 8

4. Sensor Data Sheets: ............................................................................................................. 9

4.1 Kiln Speed Sensor .............................................................................................................. 9

4.2 Roller Shaft Bending Sensors ........................................................................................... 10

4.3 Relative Tire Movement Sensors ..................................................................................... 11

4.4 Axial Kiln Position Sensors ............................................................................................... 12

5. Control Box.......................................................................................................................... 13

5.1 Layout ............................................................................................................................... 13

5.2 Analogue Outputs ............................................................................................................. 14

5.3 LED Terminal Block .......................................................................................................... 14

5.4 Values displayed in the CCR ............................................................................................ 15

6. Installation (preparation work) .......................................................................................... 16

6.1 3 Station Kiln: .................................................................................................................... 16

6.2 4 Station Kiln: .................................................................................................................... 17

7. Miscellaneous ..................................................................................................................... 18

8. Annexes ............................................................................................................................... 18


1.1 Safety:

Rotary kilns, dryers and mills, where this tool typically is used, are huge rotating equipments with

many pinch points, they can cause serious injuries. Therefore only specialized and trained

personnel shall work close to these machines. To use the tool, follow strictly the local safety rules

given by the respective plant / factory / local authorities and discuss the application with the safety

engineer in charge.

The tools provided by TomTom-Tools GmbH have proven their functionality in various applications;

nevertheless TomTom-Tools GmbH does not take any responsibility for the application on site

regarding safety. The plant is responsible for the safety, according to the local law, in a way that

nobody can be hurt or injured. The application and safety instructions below are guidelines and not

exhausted which include the experience from previous measurement campaigns and might need to

be adapted to the local safety requirements.

Caution:

Pinching Points:

Do not put your hands nor any items close or into pinching points

(e.g. girth gear / pinion, kiln tires / support rollers, switch flags / sensors,…)

Keeps safe distance to avoid getting caught by moving parts

Magnet Fields:

Be aware of the strong magnet field of the magnetic switch flags.

Keep the tool away from people with pace makers or any other sensitive

item as credit cards or magnetic data carrier.

Clamping:

Do not put fingers between the magnets and magnetic surface. There is the

risk for clamping or pinching, due to the strong magnetic force.

Gloves:

Wear proper gloves to protect your hands from hot and rough surfaces and

sharp edges.


2. MEASURING PRINCIPLE:

The MKM System is equipped with different inductive distance sensors with an analogue output of

0…20mA or with a digital output of 24VDC.

The signals of the sensors are measured and recorded by the data logger in the MKM Control Box.

The data logger (DALOG 376) is calculating the different values (roller shaft bending and its peak

position, relative tire movement and axial kiln position) and provides an output signal (4…20mA)

accordingly.

Furthermore the control box is equipped with a card reader, where periodically (every 2 weeks) all

the data from the data logger are stored in the SD card. The data download from the data logger to

the SD card can be forced by pushing the button on the card reader.

Note: the download to the SD card takes about 12 minutes (shown by alternating blinking of green

and red LED). Do not remove the card during the download process!!

The software DalogUI (for Windows), which comes together with the measurement tool is made for

statistical analysis of the stored data on the SD card.

Axial Kiln Position Sensor

Axial Kiln Position Sensor

Relative Tire Movement Sensor

Roller Shaft

Bending Sensor

Kiln Speed

Sensor


2.1 Roller Shaft Bending Measurement (Unit 1+2)

On a kiln support roller, the variation of the deflection of the roller shafts show possible cranks in the

kiln shell. Cranks are straightness errors in the kiln shell, which are affecting the loads on the roller

stations with each kiln revolution.

There are two types of cranks:

Permanent / Mechanical Crank:

Caused by plastic deformations in the kiln shell or errors during the kiln construction.

Thermal Crank:

Caused by uneven temperature distribution / thermal expansion around the kiln shell

circumference. (most severe close to the middle tire)

The load changes caused by cranks can be very strong and overload the tires and rollers, which

results in cracks in tires, rollers and roller shafts.

The crank pushes the roller down; hence the distance between the sensor and the roller surface is

reduced. Half a kiln revolution later, the crank turns up and the load gets reduced on this station;

hence the distance to the sensor is getting bigger.

To measure the effect of a crank, an inductive sensor is placed under the support roller in the line of

force. That means on the opposite side of the contact to the kiln tire.

Due to the high stiffness of the roller shafts, these movements are very small (within tenths of

millimeter), therefore small sensor Ø12mm are used to have a high accuracy

2.2 Relative Tire Movement (Unit 3)

To measure the relative movement of loose tires (also called “migrating tires”) the speed of the tire

has to be measured and compared with the speed of the kiln. This is done with the magnetic switch

flag and the tire speed sensors, which provides an impulse (24V) to the control box, when the

switch flag is passing by the sensor.

2.3 Axial Kiln Position (Unit 4)

The actual position of the kiln in axial direction is measured with two inductive distance sensors and

two switch flags on both sides of the girth gear. Two sensors are required to enlarge the working

distance of the sensors. When the kiln is in its middle position, both switch flags are in the range of

their sensors. If the kiln moves to one side, the opposite switch flag will go out of the range of its

sensor and only the closer one will measure. The calculation for this sensor range increase is done

in the control box.

Note: for the first reference and to start the calculation of the axial kiln position, the kiln has to be

approximately in the middle position and both sensors have to have a value of max. 45mm

Low Load High Load Low Load High Load Low Load High Load

Tomtom-tools.com


3. SENSOR POSITIONING

3.1 3 Station Kiln

1. Main Unit: B2.1 Kiln Speed Sensor to be placed at 6 o’clock position as indicated in the sketch below Weld a switch flag (Steel plate) onto the kiln in line with the kiln reference point. Usually the man hole or the position of one of the splits of the girth gear is used as reference point. Place the switch flag with sufficient distance to the kiln shell (250…400mm), to avoid overheating of the sensor.

2. Roller Shaft Bending Unit: B1.1 / B1.2 / B1.4 Roller shaft bending tire 1, 2, 3, to be placed at in-running roller in force direction (30°) (see sketch) (Note: B.1.3 is not connected)

3. Relative Tire Movement Unit: B3.1 / B3.2 / B3.3 Relative movement tire 1, 2, 3, Sensor to be placed between 5 and 7o’clock position. For safety reason, to avoid that somebody get pinched between switch flag and sensor it is recommended to install the sensor to 5 o’clock position (against rotation, see sketch)

4. Axial Kiln Position Unit B4.1 / B4.2 Axial kiln position Sensor to be placed on the girth gear (uphill / downhill) in line with the speed sensor (see sketch)

Material FlowTire 3

Tire 2

Tire 1

MKMControl Box

110...240VAC

Power Supply

4...20mA

Signal Outputs

B1.4 B1.2 B1.1

B3.3 B3.2 B3.1 B2.1B4.2 B4.1

30°

Rotation

B1.x

B2.1

Man Hole

used as reference point


3.2 4 Station Kiln

1. Main Unit: B2.1 Kiln Speed Sensor to be placed at 6 o’clock position as indicated in the sketch below Weld a switch flag (Steel plate) onto the kiln in line with the kiln reference point. Usually the man hole or the position of one of the splits of the girth gear is used as reference point. Place the switch flag with sufficient distance to the kiln shell (250…400mm), to avoid overheating of the sensor.

2. Roller Shaft Bending Unit: B1.1 / B1.2 / B1.3 / B1.4 Roller shaft bending tire 1, 2, 3, 4, to be placed at in-running roller in force direction (30°) (see sketch)

3. Relative Tire Movement Unit: B3.1 / B3.2 / B3.3 / B3.4 Relative movement tire 1, 2, 3, 4 Sensor to be placed between 5 and 7o’clock position. For safety reason, to avoid that somebody get pinched between switch flag and sensor it is recommended to install the sensor to 5 o’clock position (against rotation, see sketch)

4. Axial Kiln Position Unit B4.1 / B4.2 Axial kiln position Sensor to be placed on the girth gear (uphill / downhill) in line with the speed sensor (see sketch)

Man Hole

used as reference point

Material FlowTire 4

Tire 2

Tire 1

Tire 3

MKMControl Box110...240VAC

Power Supply

4...20mA

Signal Outputs

B1.4 B1.2 B1.1

B3.4 B3.2 B3.1 B2.1B4.2 B4.1

30°

Rotation

B1.x

B2.1

B1.3

B3.3

Tomtom-tools.com


Rota

tion

B3.x

Material Flow

0

<35

4040

<35B2.1

~250

25

~300

Man Hole, Switch Flags on Kiln and

Girth Gear in same lime / timing

3.3 Relative Tire Movement Sensors

For the function, the tire movement sensors do not need to be in a line or at a specific position, but

for safety reason, it is recommended to install the sensors at 5 o’clock position (see sketch below)

in order to get more free space for safe work on the tire during operation (e.g. lubrication).

3.4 Axial Kiln Position Sensors:

The Sensors for the axial kiln position have to be installed in the same timing with the kiln speed

sensor. The signal from the speed sensor switch flag has to match the center of the switch flag on

the girth gear. Hence these sensors are preferable installed at 6 o’clock position

(see sketch below).

Restrict the axial kiln movement to max ±35mm in order not to damage the sensors.

A normal kiln travel is ±20…25mm within 24 hours.

Safety Note:

In case the full length of the switch

flag on the tire is not necessary,

shorten the switch flag to the

required length.


4. SENSOR DATA SHEETS:

4.1 Kiln Speed Sensor

Technical data and wiring diagram of the Sensor B2.1 (M50x1.5 IN500140):


4.2 Roller Shaft Bending Sensors

Technical data and wiring diagram of the Sensor B1.x (NI5-M12-LiU-H1141)

Attention:

For the signal connect only the current output (pin 2, white wire)

The voltage output is not used (pin 4, black wire)


4.3 Relative Tire Movement Sensors

Technical data and wiring diagram of the Sensor B3.x (M50x1.5 IN500140):


4.4 Axial Kiln Position Sensors

Technical data and wiring diagram of the Sensor B4.x (NI50-Q80-LiU-H1141):

Attention:

For the signal connect only the current output (pin 2, white wire)

The voltage output is not used (pin 4, black wire)


5. CONTROL BOX

5.1 Layout

The cabinet should be placed on a sheltered place away from vibrations and in save distance (min.

5m) of emitting electrical machines like big motors, frequency converters, transformers, etc.

Data Logger (DALOG 376)

Power supply 100…240VAC 24VDC

SD Card Reader

LED Terminal Block

for Sensor and Output Signals

Terminal Block

Sensors Power Supply (Ground / + 24VDC)


5.2 Analogue Outputs

The following max. 7 analogue signals will be transmitted to the Central Control Room (CCR). The

exact number of outputs depends on the installed measurement units and on the number of tires

equipped with the relative movement measurement.

The following tables show the possible output signals in mA and how they have to be interpreted

Unit Signal Output Electrical Mechanical

2 Roller shaft bending (tire 2 / 3) x.1 (4 … 20) mA (0 … 0.8) mm

2 Kiln Crank Phasing x.2 (4 … 20) mA (0 … 360) °

3 Relative Movement Tire 1 x.3 (4 … 20) mA (0 … 16) mm/m




4 Axial Kiln Position x.8 (4 … 20) mA (-40 … +40)mm

5.3 LED Terminal Block

The terminal block for the sensors and signal output is equipped with LED bars.

The LEDs indicate the signal level (mA) at the respective channel.

The lowest LEDs show 0mA, the highest show 20mA.

The different colors indicate if the signal is in the recommended range or not.

Green: in good recommended range

yellow: slightly out of recommended range

red: out of recommended range

Note: The LED bars can be enabled / disabled by the two switches on top of each bar, below glass


5.4 Values displayed in the CCR

The following tables show the possible output signals and how they have to be displayed in the

Central Control Room (CCR).

Signal Display Warnings / Alarms* Unit

LL L H HH

Roller shaft bending (tire 2 / 3) 0…0.8 - - 0.15 0.2 mm

Kiln Crank Phasing 0…360 - - - - °

Relative Movement Tire 1 0…16*DiTire 3 5 25 30 mm/rev




Axial Kiln Position -40…+40 -35 -30 30 35 mm

Roller Shaft Bending Values:

For displaying the crank in the kiln shell of a 3 Station Kiln, the signal of the roller shaft bending on

station 2 and its phasing is sufficient. On a 4 Station kiln, the values of station 2 or 3 are transferred

to the control room. The signal switches automatically to the station with the higher roller shaft

bending value.

Note:

The value of the roller shaft bending is a +/- Value, that means the halve of the peak to peak value

Relative Tire Movement Calculation:

The signal of the Relative Tire Movement has to be multiplied with the inner diameter of the tire

DiTire [m], to get the correct value in [mm/rev].


Material FlowTire 3

Tire 2

Tire 1

MKMControl Box

110...240VAC

Power Supply

4...20mA

Signal Outputs

B1.4 B1.2 B1.1

B3.3 B3.2 B3.1 B2.1B4.2 B4.1

30°

Rotation

B1.x

B2.1

6. INSTALLATION (PREPARATION WORK)

6.1 3 Station Kiln:

The following cables have to be pulled to connect the Control Box:

Electrical Power (100…24VAC) to Terminal Block

Sensors with LED Terminal Block (see dashed lines in sketch below)

B1.1 Roller Shaft Bending Sensor Tire 1


B1.3 (not connected)


B2.1 Speed Sensor Kiln

B3.1 Speed Sensor Tire 1



B4.1 Position Sensor uphill

B4.2 Position Sensor downhill

Max. 5 analogue outputs 4 … 20 mA for the complete system to connect it with the CCR

x.1 Roller shaft bending Station 2

x.2 Phasing Peak position of crank

x.3 Relative Movement Tire 1



x.8 Axial Kiln position

Please see details in Annex


Material FlowTire 4

Tire 2

Tire 1

Tire 3

MKMControl Box110...240VAC

Power Supply

4...20mA

Signal Outputs

B1.4 B1.2 B1.1

B3.4 B3.2 B3.1 B2.1B4.2 B4.1

30°

Rotation

B1.x

B2.1

B1.3

B3.3

6.2 4 Station Kiln:

The following cables have to be pulled to connect the Control Box:

Electrical Power (100…24VAC) to Terminal Block

Sensors with LED Terminal Block (see dashed lines in sketch below)





B2.1 Speed Sensor Kiln





B4.1 Position Sensor uphill

B4.2 Position Sensor downhill

Max. 5 analogue outputs 4 … 20 mA for the complete system to connect it with the CCR

x.1 Roller shaft bending Station 2 or 3

x.2 Phasing Peak position of crank





x.8 Axial Kiln position

Please see details in Annex


7. MISCELLANEOUS

If there are any questions or problems please refer to Thomas Stutz or Thomas Rheinegger,

[email protected]

[email protected]

8. ANNEXES

1. Technical Details (Reference and relative tire movement sensor) 2. Technical Details (Roller shaft bending sensors) 3. Technical Details (Axial kiln position sensors) 4. Electrical wiring diagram 5. Technical Details (Sensor mounting)



Annex 1 (Reference Sensor)

ipf electronic gmbh Kalver Straße 27D-58515 Lüdenscheid

Subject to alteration!k06/009 – 01/08 – page 13

Fon +49 (0) 2351 / 9365-0Fax +49 (0) 2351 / 936519

www.ipf-electronic.deE-mail: [email protected]

inductive high temperature sensors

technical data and article list

design M50x1.5 M50x1.5 M50x1.5 M50x1.5

sensing range Sn 20mm 20mm 25mm 25mm

ambient temperature -25 ... +180°C -25 ... +180°C -25 ... +180°C -25 ... +180°C

mounting flush flush non-flush non-flush

voltage drop (max. load) < 2V DC < 2V DC < 2V DC < 2V DC

operating voltage 10 ... 35V DC 10 ... 35V DC 10 ... 35V DC 10 ... 35V DC

short-circuit protection + + + +

reverse polarity protection + + + +

current consumpt. (w/o load) ≤ 15mA ≤ 15mA ≤ 15mA ≤ 15mA

output current (max. load) < 150mA < 150mA < 150mA < 150mA

switching output pnp, no pnp, no pnp, no pnp, no

sampling frequency 100Hz 100Hz 100Hz 100Hz

Sn hysteresis 3 ... 15% 3 ... 15% 3 ... 15% 3 ... 15%

status display - - - -

system of protect. (EN 60529) IP65 IP65 IP65 IP65

housing material stainless steel stainless steel stainless steel stainless steel

front cap material Vectra® Vectra® Vectra® Vectra®

2m silicone cable IB500150 - IN500150 -



2m teflon cable IB5001T0 - IN5001T0 -



lemo-connector - IB500140 - IN500140

wiring diagram 1 4 1 4see page 27

matching cable socket - e.g. VK500940 - e.g. VK500940see page 26

fixing material AY000102 AY000102 AY000102 AY000102see page 27

sensors with integrated amplifier, 10 to 35V DC, 3-wire version

silicone cable Ø 5mmteflon cable Ø 3mm

silicone cable Ø 5mmteflon cable Ø 3mm

ipf electronic gmbh Kalver Straße 27D-58515 Lüdenscheid

Subject to alteration!k06/009 – 01/08 – page 26

Fon +49 (0) 2351 / 9365-0Fax +49 (0) 2351 / 936519

www.ipf-electronic.deE-mail: [email protected]

inductive high temperature sensors

wiring diagram 1 cable devices 3-wire wiring diagram 2 connection devices 3-wire

wire colors: bn = brown (1), bu = blue (3), bk = black (4) wire colors: bn = brown (1), bu = blue (3), bk = black (4)

wiring diagram 3 connection devices 2-wire wiring diagram 4 lemo-connector devices 3-wire

wire colors: bn = brown (1), bu = blue (3) wire colors: bn = brown (1), bk = black (2), bu = blue (3)

fixing materialAY000098 for design M8x1, stainless steel AY000099 for design M12x1, stainless steel

AY000100 for design M18x1, stainless steel AY000101 for design M30x1.5, stainless steel

AY000102 for design M50x1.5, aluminium AY000103 for design M80x1.5, aluminium

AY000104 for design M30x1.5, aluminium

Annex 2 (Roller shaft

bending Sensor)

ñ Edition: • 10.06.2009

Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. 0208 4952-0 ñ Fax 0208 4952-264 ñ [email protected] ñ www.turck.com

ñ Edition:


Inductive sensor

with analogue output

NI5-M12-LiU-H1141

● threaded barrel, M12 x 1

● Chrome-plated brass

● 4-wire, 15…30 VDC

● analogue output

● 0…10 V and 0…20 mA

● connector, M12 x 1

Wiring diagram

Functional principle

Simple control tasks can be accomplished with inductive TURCK sensors featuring an analogue output. They provide a current, voltage or frequency signal that is propor-tional to the target's distance. With TUR-CK's analogue sensors, this output signal is linear to the distance of the target over the entire sensing range.

Measuring range

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A

I [mA]U [V]

0,05

B

0,1

0

1022 max20

A B

0

11 max

Type NI5-M12-LiU-H1141

Ident-No. 1535535

Measuring range [A…B] 0.5… 4 mm

Mounting condition non-flush

Correction factors St37 = 1, V2A ~ 0.7, Ms ~ 0.4, Al ~ 0.3

Repeatability ð 1 % of measuring range |A - B|

ð 0.5 %, after a warm-up time of 0.5 h

Reproducibility ð 35µm

ð 17.5µm, after a warm-up time of 0.5 h

Linearity deviation ð 3% of full scale

Temperature drift ð ± 0.06 %/K

Ambient temperature -25…+ 70 °C

Operating voltage 15… 30VDC

Residual ripple ð 10 % Uss

No-load current I0 ð 8 mA

Rated insulation voltage ð 0.5 kV

Short-circuit protection yes

Wire breakage / Reverse polarity protection yes / complete

Output function 4-wire, analogue output

voltage output 0… 10 V

current output 0… 20 mA

Load resistance voltage output ï 4.7 kò

Load resistance current output ð 0.4 kò

Measuring sequence frequency 100 Hz

Output recovery time ð 12 ms

Housing threaded barrel, M12 x 1

Dimensions 62 mm

Housing material metal, CuZn, chrome-plated

Material active face plastic, PA12-GF30

Tightening torque of housing nut 10 Nm

Connection Connectors, M12 x 1

Vibration resistance 55 Hz (1 mm)

Shock resistance 30g (11 ms)

Degree of protection IP67

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ñ Edition: • 10.06.2009


ñ Edition:


Inductive sensor


NI5-M12-LiU-H1141

Mounting instructions minimum distances

Distance D 36 mm

Distance W 12 mm

Distance T 3 x B

Distance S 18 mm

Distance G 24 mm

Distance N 8 mm

Diameter of the active area B Ø 12 mm

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+

,

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ñ Edition: • 10.06.2009


Accessories

ñ Edition:


Inductive sensor


NI5-M12-LiU-H1141

Type code Ident-

No.

Short text Dimension drawing

QM-12 6945101 quick-mount fixing clamp with dead-stop; material:

chrome-plated brass male thread M16 x 1. Note: The

switching distance of proximity switches can be

reduced by the use of quick mounting brackets.

BST-12B 6947212 fixing clamp with dead-stop; material: PA6

MW-12 6945003 mounting bracket; material: stainless steel A2 1.4301

(AISI 304)

BSS-12 6901321 fixing clamp; material: polypropylene

IM43-13-SR 7540041 limit value monitor; single channel; input 0/4…20 mA

or 0/2…10 V; supply of 2- or 3-wire transmitters/sen-

sors; limit value adjustment via teach button; three

relay outputs with one normally open contact each;

removable terminal blocks; 27 mm wide; universal

voltage supply 20…250 VUC; further limit value

monitors are described in our "Interface Technology"

catalogue.

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Annex 3 (Electrical wiring

diagram)

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Reference / Tire migration Sensor assembled

Roller shaft Sensor assembled

Inductive sensorWith analog outputBI7-Q08-LIU

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1 / 3 Hans Turck GmbH & Co.KG ñ D-45472 Mülheim an der Ruhr ñ Witzlebenstraße 7 ñ Tel. 0208 4952-0 ñ Fax 0208 4952-264 ñ [email protected] ñ www.turck.com

Type code BI7-Q08-LIUIdent no. 1534605

Measuring range [A…B] 1…4mmMounting condition flushRepeatability ð 1 % of measuring range |A - B|

ð 0.5 %, after warm-up 0.5 hReproducibility ð 30 µm

ð 15 µm, after a warm-up time of 0.5 hLinearity deviation ð 5 %Temperature drift ð ± 0.06 % / KAmbient temperature -25…+70 °C

Operating voltage 15…30VDCResidual ripple ð 10 % Uss

No-load current I0 ð 8 mARated insulation voltage ð 0.5 kVShort-circuit protection yesWire breakage / Reverse polarity protection yes/ completeOutput function 4-wire, analog outputVoltage output 0…10VDCCurrent output 0…20mALoad resistance voltage output ï 4.7 kòLoad resistance, current output ð 0.4 kòMeasuring sequence frequency 200 Hz

Construction rectangular, Q08Dimensions 32 x 20 x 8 mmHousing material metal, GD-ZnConnection cableCable quality 4 mm, LifY-11Y, PUR, 2mCable cross section 4 x 0.25 mm2

Vibration resistance 55 Hz (1 mm)Shock resistance 30 g (11 ms)Protection class IP67MTTF 751 years acc. to SN 29500 (Ed. 99) 40 °C

■ Rectangular, height 8 mm

■ Active face on top

■ Metall, zinc die casting

■ 4-wire, 15…30 VDC

■ Analog output

■ 0…10 V and 0…20 mA

■ Cable connection

Wiring diagram

Functional principleInductive TURCK sensors with analog outputaccomplish simple control tasks. They providea current, voltage or frequency signal propor-tional to the target's distance. The output sig-nal is linear to the distance of the target overthe entire sensing range.

Measuring range


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Distance W 12 mmDistance S 1.5 x BDistance G 6 x Sn

Width of the active face B 20 mm


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Accessories

Type code Ident no. Description Design

IM43-13-SR 7540041 Trip amplifier; 1-channel; input 0/4…20 mA or 0/2…10 V;supply of 2- or 3-wire transmitters/sensors; limit value adjust-ment via teach button; three relay outputs with one NO con-tact each; removable terminal blocks; 27 mm wide; universalvoltage supply 20…250 VUC; further Limit value indicatorsare described in our "Interface Technology" catalog.

T O O L S

DRAWN

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERSDIMENSIONS ± 0.1 mm ANGLES ± 0.1°TYPICAL EDGE CHAMFER 0.3x45°

NAMEABC

DATE07/05/15

TITLE

SIZEA4

DWG NO REV

FILE NAME: Sensor Holder KHD.dft

SCALE: WEIGHT: SHEET 1 OF 1

TomTom-Tools GmbHZelgli 208905 Arni / Switzerlandwww.tomtom-tools.com

TOM

TOM

A

A

2~

mmSe

nsor

Dist

ance

Support Roller

Sensor Holder

M3

40

1020

30°

Sensor Holder

For KHD Support Rollers

Turck SensorBI7-Q08-LIUSpacer Block

FixationBolts

SensorHolder

Documents

Mechanical Kiln Monitoring (MKM) System - TomTom-Toolstomtomtools.com/wp-content/uploads/2015/08/MKM-Manual.pdf · detect abnormalities during operation, ... The main objective is