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7/23/2019 Mechanical Equipment Procedure TSE
http://slidepdf.com/reader/full/mechanical-equipment-procedure-tse 1/11
JOINT OPERATING BODY
PERTAMINA - TALISMAN JAMBI MERANG
DOCUMENT NO :
-
CONSORTIUM
PT. SULUH ARDHI ENGINEERING -
PT. MEGA PRATAMA UNGGUL
PROJECT NO : 4500001473
11 pages
JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
MECHANICAL EQUIPMENT ERECTION PROCEDURE
PROJECT : EPC GAS METERING AT GRISSIK
LOCATION : GRISSIK, MUSI BANYUASIN – SUMATERA SELATAN
OWNER : JOB PERTAMINA – TALISMAN JAMBI MERANG
CONTRACTOR : CONSORTIUM PT. SAE – PT. MPU
PO. NO. : GRS-CT-N-002
PO. DESCRIPTION : PIPING, MECHANICAL AND STEEL SRUCTURE WORK
REQUISITION NO. : -
VENDOR NAME : PT. TRISERAPHIM ENGINEERING
VENDOR DOC. NO : TSE-GRS-PR-006
A 01 /04 /2014 Issued for Approval
Rev.
Date
Description
BY CHK’D APP’D APP’D
CONTRACTOR CLIENT
7/23/2019 Mechanical Equipment Procedure TSE
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 2 of 11
REVISION TABLE
PAGEREVISION
PAGEREVISION
ATTACHMENTREVISION
A B 0 1 2 3 4 A B 0 1 2 3 4 A B 0 1 2 3 4
1 X 31
2 X 32
3 X 33
4 X 34
5 X 35
6 X 36
7 X 37
8 X 38
9 X 39
10 X 40
11 41
12 42
13 43
14 44
15 45
16 46
15 47
18 48
19 49
20 50
21 51
22 52
23 53
24 54
25 55
26 56
27 57
28 58
29 59
30 60
7/23/2019 Mechanical Equipment Procedure TSE
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 3 of 11
RECORD OF REVISION
Rev No Section Page Company Comment Implemented (Y/N) Explanation
A All All - - -
7/23/2019 Mechanical Equipment Procedure TSE
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 4 of 11
TABLE OF CONTENTS
1. GENERAL 5
2. PURPOSE 5
3. REFFERENCE 5
4. DESCRIPTION OF PROCEDURE 5
4.1 Receipt and Storage 5
4.2 Inspection before Installation 5
5. EQUIPMENT INSTALLATION 65.1 Equipment 6
a Sales Gas Filter 6
b Vent CO2 Snuffing Package 6
c Vent Stack 6
d Emergency Diesel Generator Package 6
e Diesel Supply Tank 6
f Potable Water Overhead Tank 6
g Fire Fighting and Safety System 6
h Sales Gas Metering Package 6
6. GROUTING 7
6.1 Chipping 7
6.2 Cleaning 7
6.3 Making Formwork 7
6.4 Preparing Grouting Equipment and Water 7
6.5 Clean Up 7
6.6 Grouting Process 7
7. ATTACHMENT
Table 1.1. 8
Drawing 1.1. 8
Flow Chart of Static Equipment Erection Procedure 9
SikaGrout 125 10
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 5 of 11
1. GeneralInstallation of Sales Gas Metering Package, Venting System, Power Generation system,Potable
Water and Fire Fighting and Safety System for EPC Gas Metering at Grissik ’s project, JOB
Pertamina - Talisman, Jambi.
2. PurposeThis procedure covers the installation Mechanical with reference to specifications, standards
and drawings provided by the client and as a guide for companies to carry out the above work.
3. Refference
3.1. PQP
3.2. Flow Chart Mechanical Prosedur
3.3. Equipment Installation Procedure Manual Book.
3.4 Equipment Construction Drawing.
4. Description of Procedure
4.1 . Receipt and Storage
All Equipment must be checked before being installed first. Inspection is done togetherwith the client and vendor equipment. Check is performed to see whether the condition
of the equipment is damaged or accessories missing.
In the inspection process must be tailored to the list by taking into account the size of
the shipment. In the event of damage or loss of the components to be made in the form
of a written report MRR.
In the work JOB Pertamina-Talisman Jambi company has the scope of work on the
truck then mounted admission to the foundation.
4.2. Inspection before Installation.
The following are the steps that must be done prior to installation:- Assure that the foundation has been properly inspected in accordance with the
dimensions given in the drawings and have markers at the point coordinates.
(Accompanied by the report of the surveyor and the results of the inspection along
with the client).
- Ensure that it is raining at the time of installation
- Check the position of the anchor bolt and tilt tolerance is in accordance with the
specifications and construction drawings and compare it to the dimensions of the
bolt holes on the equipment that will be installed.
- Setting up the instrument in the form of cranes, chain blocks, slings wire / belt
slings, sackle and others that will be used in accordance with the capacity toconvince and adoptive.
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 6 of 11
- Ensure that the crane had a solid foundation, if it should be necessary hardening or
setting up a steel plate that corresponds to the capacity.
- Perform chipping at the foundation approximately 3-5 cm.
- Then mark the position of the padding plate
- The surface to be cleaned, and the former chipping moistened, then given cemen
grouting for padding plate and make sure that the elevation of padding plate in
accordance with the specifications or drawing.
5. Equipment Installation
5.1 Equipment :
a. Sales Gas Filter 38 Inch (OD), 120 Inch (H), Weight 4.800 Kg
b. Vent CO2 Snuffing Package
c. Vent Stack
d. Emergency Diesel Generator Package Dim. 2 m x 1.2 m x 1.35 m, Weight 1.100 Kg
e. Diesel Supply Tank Dimension 2.54 m x 76.2 m x 1.35 m, Weight 330 Kg
f. Potable Water Overhead Tank
g. Equipment Fire Fighting and Safety System
Installation procedure as follows:
- Installation of using a crane with a capacity of 10 tons (for load above 50 Kg)
- Position the crane in a safe place, where there are no objects or disturbing material
at the time of swing
- Use as a spreader and chain block lifting aids if necessary
- Setting up a sling and sackle according to capacity and there should be no damage
to the lifting tools
- Assure that sackle accordance with the dimensions of the hole in the lifting lug
equipment
- Taking into account the position of the direction of the equipment is in conformitywith the specifications and drawings
- Install the Equipment
- Assure that at the time of installation in accordance with the specification and the
desired elevation
- Install the anchor bolt nut
- When the installation is in accordance with the drawings and specifications, then
remove the sling and other tools
- Have a general elevation in accordance with the specifications and drawings
(accompanied by the inspection report with clients)
- Grouting (See Grouting Procedure)
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 7 of 11
h. Equipment Sales Gas Metering Package Dim. : 12.55 m x 2.8 m x 2.16 m, Weight
17.500 kg
Installation procedure as follows:
- Installation of using a crane with a capacity of 10 tons
- Position the crane in a safe place, where there are no objects or disturbing material
at the time of swing
- Use as a spreader and chain block lifting aids if necessary
- Setting up a sling and sackle according to capacity and there should be no damage
to the lifting tools
- Assure that sackle accordance with the dimensions of the hole in the lifting lug Gas
Metering equipment skid. - Taking into account the position of the direction of the equipment is in conformity
with the specifications and drawings
- Install the Gas Metering equipment
- Assure that at the time of installation in accordance with the specification and the
desired elevation
- Install the anchor bolt nut
- When the installation is in accordance with the drawings and specifications, then
remove the sling and other tools
- Have a general elevation in accordance with the specifications and drawings
(accompanied by the inspection report with clients)
- Grouting (See Grouting Procedure)
6. GroutingPreparation :
a. Chipping
Perform cipping the concrete surface is still flat, so it can penetrate the grout cement
slurry and blend with the concrete base.
b. Cleaning
After chipping activities done then proceed with cleaning the floor surface until no dust,
and other materials to cause the cement grout that may not converge
c. Making Formwork
Formwork need to be made so that at the time of pouring cement grout did not come out
of the foundation going in the grout
d. Preparing Grouting Equipment and Water
Prepare all equipment for the preparation of a grouting cement mixers, clean water.
e. Clean up
After all the preparation is done, then pour water into the location that will digrouting
and let the condition for about 2 hours, then dry the area.
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 8 of 11
f. Grouting Process
- After all the preparation is done, it should be noted that the temperature of the water
must follow the appropriate temperature required in the procedure (procedure
parbik).
- Ensure that the results of mixing cement grout according to manufacturer's
standards
- Add water into the mixing vessel and stir slowly until the condition completely
fused cement with water for approximately 5 minutes. (See table 1.1)
- Once the mixture is completely blended, pour cement grout mixture is stirred slowly
into bagasting that has been provided on one side (see figure 1.1).
- Mortar shall evenly to fill every pore under the base plate- After all the grouting process is done, then let the cars for 3 days (72) hours and the
condition should be kept moist by watering.
Table. (1.1)
SikaGrout 215
No Flow ConditionWater Requirement
( Litres / 25 Kg bag )
01 Trowellable 2.75
02 Flowllable 4.25
Drawing 1.1
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 9 of 11
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EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
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JAMBI MERANG DEVELOPMENT PROJECT
EPC GAS METERING AT GRISSIK
Doc. No : - Rev: AMECHANICAL EQUIPMENT
ERECTION PROCEDURE
Date : 01/04/2014
Page 11 of 11