Mechanical Brochure

8/9/2019 Mechanical Brochure

http://slidepdf.com/reader/full/mechanical-brochure 1/24



01/11/10 This information was correct at the time of publication





2

Training Facilities at NETA





4

PPUMPSUMPS AAPPRECIATIONPPRECIATION

3 D3 DAYSAYS

AIM

This course will provide the delegate with an understanding of the main types of

pumping units and the skills required to carry out the mechanical maintenance.

DESIGNED FOR:

Mechanical Maintenance Personnel

OPTIMUM NUMBER

Optimum number for this course would be 8 delegates

COURSE OBJECTIVES

On successful completion of this course, delegates will be able to: -

• Identify the basic differences of pumps

• Dismantle and identify faults

• Repair and rectify faults

COURSE DURATION

Duration of this course will be three days

TRAINING AIDS

Use will be made of Lecture notes and audio/visual presentation

ASSESSMENT

On completion of the course the learner will demonstrate an understanding of the

information taught

CERTIFICATION

On successful completion of the course candidates will receive a NETA certificate



PPUMPSUMPS AAPPRECIATIONPPRECIATION

5 D5 DAYSAYS

AIM

This course will provide the delegate with an understanding of the main types of

pumping units and the skills required to carry out the mechanical maintenance

DESIGNED FOR:

Mechanical Maintenance Personnel

OPTIMUM NUMBER


COURSE OBJECTIVES

On successful completion of the course, delegates will be able to: -

• Identify the basic differences of pumps

• Install pumps in the correct alignment

• Dismantle and identify faults

• Install correctly with regards to gasket and bolt torque

• Repair and rectify faults

This course takes a much more in depth look at the subject matter and can

supplement CP7700 pumps appreciation

COURSE DURATION

Duration of this course will be five days

TRAINING AIDS

Use will be made of Lecture notes and audio/visual presentation

ASSESSMENT

On completion of the course the learner will demonstrate an understanding

of the information taught

CERTIFICATION

On successful completion of the course candidates will receive a NETA certificate

5



HH YDRAULIC YDRAULIC FFLUIDLUID PPOWEROWER SS YSTEMS YSTEMS

(3 D(3 DAYSAYS ))

AIM

To familiarise staff with the capabilities, operating principles and potential application of

hydraulic systems in industry

PRE-REQUISITE

Craft Personnel with little or no prior knowledge of Hydraulics

COURSE OBJECTIVES

On successful completion of the course delegates will be able to:

• Understand the principles of hydraulic fluid power

• Understand contamination control requirements

• Recognise safety requirements

• Identify hydraulic components and their principles of operation

• Build circuits to satisfy given sequences

COURSE DURATION

Three Days

OPTIMUM NUMBER


TRAINING FORMAT

Lectures, Demonstrations and Practice in workshop

TRAINING AIDSHandouts / presentations / test rigs

ASSESSMENT:On completion of the course the trainee will demonstrate an understanding of the information

taught.

CERTIFICATION

A NETA certificate will be award on successful completion of the course will be awarded on

successful completion of the course

6



HH YDRAULIC YDRAULIC FFLUIDLUID PPOWEROWER SS YSTEMS YSTEMS

(5 D(5 DAYSAYS ))

AIM

To provide Engineering Maintenance Personnel with a working knowledge of Hydraulic

Fluid Power System Components and Operating Principles

PRE-REQISITE

Not Applicable

OPTIMUM NUMBER


COURSE OBJECTIVES

At the end of the course delegates will be able to: -• Recognise safety requirements

• Understand the principles of hydraulic fluid power

• Understand Hydraulic circuits and symbols

• Be able to diagnose faults

• Understand, service and repair requirements

• Identify hydraulic components and their principles of operation

• Understand the correct selection of components• Build circuits to satisfy given sequences

• Understand contamination control requirements

This course takes a much more in depth look at the subject matter and can supplement

course CP-7702 fluid power systems

COURSE DURATION

This course is of Five Days duration

TRAINING METHOD

Lectures, Demonstrations and Practice in workshop

ASSESSMENT

On completion of the course the trainee will demonstrate an understanding of the

information taught

CERTIFICATION

A NETA certificate will be awarded on successful completion of the course.

7



MMECHECH 01 – B01 – BASICASIC HHANDAND TTOOLSOOLS

OBJECTIVES:

To select and use the correct tools safely.

DURATION

Duration of the course will be 1 day

PRE REQUISITES

None

COURSE OUTLINE

• Awareness of HASAWA and Abrasive Wheel Regulations

• Practice with spanners

• Practice with hammer and chisel

• Practice with hacksaws

• Practice with screwdrivers

• Practice with grinder

TRAINING METHODS

Lecture using handouts demonstra-

tions and videos

ASSESSMENT

Assessment will be by practical testand observation.

CERTIFICATION

On successfull completion of the

course delegates will receive a NETA certificate detailing the units undertaken.

MECHANICAL UNITS 1-5 & 7MECHANICAL UNITS 1-5 & 7 Mix and Match to Suit Your Needs

8



MMECHECH 02 – F02 – FLANGEDLANGED JOINTSJOINTS

OBJECTIVES:

Candidates should be able to make and break 4 bolt joints on pipework up to 3” diame-

ter in a safe manner and using the correct tools and materials.

DURATION:

Duration of the course will be 1½ days

PRE REQUISITE Attendance of Mech 01

COURSE OUTLINE:

• Introduction

• Flange Types –

• flat faced,• raised face etc.

• Flange Classification• pressure ratings of nominal sizes -• how to measure• PCD etc.

• Identification Tablets

• Gaskets:

• Correct materials

• Types, metaflex etc• Compounds

• Metal gaskets

• Making of a joint.

• Correct procedure for breaking a joint - Practical demonstration

• Correct procedure for making a joint - Practical demonstration

• Studs and bolts –• types,

• materials,

• sizes, length• practical work.

• Making and breaking flanges and identifying gaskets.

TRAINING METHOD

Use will be made of lecture notes and practical demonstrations

ASSESSMENT by practical assessment and questionnaire.

CERTIFICATIONOn successfull completion of the course delegates will receive a NETA certificate

detailing the units undertaken.


9



MMECHECH 03 – S03 – SLIPLIP PPLATESLATES

OBJECTIVES:

On conpletion of the course delegates will :

• Be able to identify slip plates and slip rings

• Know the procedure for changing and storing them.

DURATION:

2 hours (without practical work).

PRE REQUISITE

Attendance at Mech 01 and Mech 02

COURSE OUTLINE:

• Definitions - slip plate, slip ring, spectacle plate, tags, thickness

• Construction – materials

• Dimensions

• Jointing

• Procedure for inspecting for defects

• Procedure for lifting with tags

• Procedure for use of standard thickness plates

• Procedure for use of thin plates

TRAINING METHOD

Use will be made of samples and course notes. Practical work is as Mech 02.

ASSESSMENT

By questionnaire

CERTIFICATION

On successfull completion of the course delegates will receive a NETA certificatedetailing the units undertaken.

MECHANICAL UNITS 1-5 & 7 HAVE THEM ALMECHANICAL UNITS 1-5 & 7 HAVE THEM AL

10



MMECHECH 04 – H04 – HOSESOSES ANDAND CCONNECTIONSONNECTIONS

OBJECTIVES:

On conpletion of the course delegates will :

• Be aware of the necessity to use the correct type of hose and connection for aspecific Task.

DURATION:

Duration of the course will be 2 hours (without practical work)

PRE REQUISITE

None

COURSE OUTLINE:

Types of connectors for:-• Water hoses

• Air hoses

• Nitrogen hoses

• Steam/hot water hoses

Uses responsibilities -

• correct use and storage

• Flanged hoses for process use

Hose Safety:-

• Use inspection

• Correct use for correct duty

• Removal of defective hoses

• Safe routing

• Protective clothing

• Storage

TRAINING METHOD

Use will be made of lecture notes and demonstrations with various connectors.

ASSESSMENT

By questionnaire

CERTIFICATION

On successfull completion of the course delegates will receive a NETA certificate


L OR MIX AND MATCH TO SUIT YOUR NEEDSL OR MIX AND MATCH TO SUIT YOUR NEEDS

11

MECHANICAL UNITS 1 5 & 7



MMECHECH 05 – M05 – MECHANICALECHANICAL VVALVESALVES

OBJECTIVES:

Trainees will be able to recognise the various types of mechanical valve and repair

leaks on glands.

DURATION:

Duration of the course will be 1 day.

PRE REQUISITE:

Attendance at Mech 01 and Mech 02

COURSE OUTLINE:

Types of valve and their operation with examples

• Gate valves

• Globe valves

• Needle valves

• Diaphragm valves

• Butterfly valves

• Plug valves

• Ball valves

• Check valves

• Halve removal – procedure

• Rectification of leaking glands – procedure and demonstration

TRAINING METHOD

Practical :– Remove / refit a valve

ASSESSMENT

Aassessment and questionnaire

CERTIFICATION




12



MMECHECH 07 – L07 – LUBRICATIONUBRICATION

OBJECTIVES: Trainees will be aware of the need to lubricate and the methods

used. They will also recognise the various different types of lubricant.

DURATION

½ day with practical work on-site

PRE REQUISITES

None

COURSE OUTLINE

The reason for lubricating:-

• Friction

• Bearings

• Types of lubricant and their properties

• Additives

• General groups of oil e.g. circulating, gear, engine etc.

• Grease – types

• Types of oil feeder

• Grease points

• Grease guns

TRAINING METHODS

Demonstrations will be used but practical work may not be possible.

ASSESSMENT

By observation and questionnaire

CERTIFICATION




13



BBASICASIC PPNEUMATICNEUMATIC SS YSTEMS YSTEMS

AIM

To familiarise delegates with the capabilities and potential application of pneumaticsystems

PRE-REQISITE

Not Applicable

OPTIMUM NUMBER


COURSE OBJECTIVES

At the end of the course, delegates will be able to: -

• Understand the principles of generating and distributing compressed air

• Recognise the relevant safety regulations and associated legislations

• Describe system requirements

• Identify pneumatic components and describe their function

• Understand the operating principle of conditioning units

• Produce circuit drawings to BS 2917/ ISO1219

• Relate to manufacturers specification

• Build circuits to satisfy prescribed sequences

COURSE DURATION

Five Days

TRAINING METHOD

Use will be made of audio visual demonstrations, practical exercises and course

handouts

ASSESSMENT

On completion of the course the trainee will demonstrate an understanding of the

information taught

CERTIFICATION

A NETA certificate will be awarded on successful completion of the course

14



GGASKETEDASKETED JJOINTSOINTS

AIMThe aim of this course is to enhanced existing knowledge and skiLLS

PRE-REQUISITENot Applicable

OPTIMUM NUMBERThe optimum number of delegates for this course is 8 - 10 people

COURSE OBJECTIVESOn completion of the training delegates will to able to:

• Recognise the different type of flanges, their sizes and any face defects

• Identify the different types of gaskets their sizes and composite material.

• Identify different types of bolts and studs and their sizes

• Know the correct procedure for making, breaking and tightening joints

• Know the correct use of I.D’s and P.I.D’s

• Use operation and maintenance manuals

COURSE DURATIONThis course will be of 1 days duration

TRAINING AIDSUse will be made of audio visual presentation equipment

ASSESSMENT

CERTIFICATION

15



HHANDAND TTOOLSOOLS - B- BENCHENCH FF ITTINGITTING

AIM

The aim of this course is to achieve competency with Hand Tools

PRE-REQUISITE

Non

OPTIMUM NUMBER

Optimum number for this course would be between six and eight

COURSE OBJECTIVES

Upon completion of this training course delegates will be able to:

• Use safe working practices in the use of a range of hand tools

• Identify and correctly use a range of basic hand tools.

• Identify the correct tool for specific tasks

• Demonstrate practical workshop techniques

COURSE DURATION

Duration of this course is 3 day.

TRAINING AIDS

Use will be made of Lecture notes and audio/visual presentation, workshop and

practical exercises

ASSESSMENTCandidates will be assessed by work pieces produced, question and answer session

CERTIFICATION

On successful completion of the course candidates will receive a Basic Handtool skills

certificate

16



FFLAMELAME CCUTTINGUTTING SSKILLSKILLS CCOURSEOURSE

AIM

Aim of the course is to enable the participant to achieve a high degree of competency and a

knowledge of the safe working practices in Oxy/Gas Flame Cutting.

PRE-REQUISITE

No previous knowledge of Flame cutting is required.

OPTIMUM NUMBER

The optimum number for the course will be eight although by special arrangement

a slight increase or decrease in the numbers can be accommodated.

COURSE OBJECTIVES

On completion of the course the learner will be capable of:

• Being aware of the safety requirements involved whilst using Flame cutting

equipment

• Identifying and storing cylinders

• Identifying, selecting and assembling Flame Cutting Equipment

• Selecting the correct nozzle size and gas pressures

• Demonstrating that he can use Flame Cutting equipment to cut a variety of shapes and sections

COURSE DURATION

The course will be of a flexible duration to suit the particular needs of a company it

is assumed the course will be between two and five days, dependant on the

practical content.

TRAINING AIDSUse will be made of audio-visual presentation, handouts and specific items of cut-

ting equipment.

ASSESSMENT

Assessment of the course will be by visual inspection of the learners practical work

samples.

CERTIFICATIONOn successful completion of the course candidates will receive a NETA certificate

17





SSAFEAFE UUSESE OFOF AABRASIVEBRASIVE WWHEELSHEELS

AIM

The aim of the course is to train selected people in the skills and knowledge needed to

achieve the standards of competence to carry out their duties in respect of the safe use

and changing of abrasive wheels.

PRE-REQUISITE

A Knowledge of Pedestal and Portable grinding equipment is required.

COURSE OBJECTIVES

On completion of the course delegates will be aware of:

• The hazards arising from the use of Abrasive Wheels and precautions which

should be observed.

• Methods of marking Abrasive Wheels as to type and speed.

• Methods of storing, handling and transporting Abrasive Wheels.

• Methods of inspection and testing Abrasive Wheels to check for damage.• Using Abrasive Wheel Equipment correctly.

• The function of all components used with Abrasive Wheels including flanges,

washers, bushes and nuts used in mounting and including knowledge of the

correct and incorrect methods of assembling all components and correct balance

of Abrasive Wheels.

• The proper method of dressing an Abrasive Wheel.

• The adjustment of rests of an Abrasive Wheel.

• The requirements of the Safe Use of Abrasive Wheels

• PUWER 1998• Noise Regulations 1989

• COSHH Regulations 1999

• Management of Health & Safety At Work Regulations 1999

• HASAWA 1974

• Personal Protective Equipment 1992

• Code of practice Safe use of Abrasive Wheels.

COURSE DURATION

The course will be one day duration.

Or ½ day – hand held grinders only.

OPTIMUM NUMBER

The optimum number on this course will be between six and ten persons.

TRAINING AIDS

Use will be made of lecture notes and audio visual presentation.

Practical will include use and Demonstrations.

ASSESSMENT

The course will be assessed by a written test.

CERTIFICATION

On successful completion of the course candidates will receive a NETA certificate.

19







Documents

Mechanical Brochure