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    WORLD ZINC REPORT

    14 International Mining JANUARY 2007

    Galvanized for actionAs world demand for zinc grows, particularly in Asia, zinc inventories are expected to hitcritically low levels in the second quarter of 2007, equal to two days of consumption.A high price forecast is expected to cause a shift in market attitudes since zinc has exceed-ed the $4,000/t price barrier. Sally Higgins investigates whether the supply-demanddeficit will continue to widen, examines some projects and considers relevant technologies

    As a result of low stockpiles, the zinc

    price forecast for 2007 has risen

    from $1.48 to $2.06/lb according to

    Scotia Capitals recently updated zinc

    outlook. The International Zinc and Lead

    Study Group expects global demand for

    refined zinc metal to increase by 2.6% to

    11.35 Mt in 2007. Chinese demand is

    forecast to rise by 4.7% in 2006 and 6.9%

    in 2007, at which time it will account for

    30% of total world zinc usage. After falling

    steeply in 2005, demand in the USA is

    expected to rise by 7% in 2006 but to

    remain flat in 2007. Similarly in Europe, it is

    anticipated that demand will rise by 3.4% in

    2006 but remain unchanged in 2007.

    It is predicted that world zinc mine output

    will increase by 7.3% to 11.12 Mt in 2007,

    influenced by a number of mine openings,

    re-opening and expansions. Production is

    expected to rise in a number of countries,

    most notably Australia, China, Bolivia,

    Canada, India, Kazakhstan and Portugal. An

    expected increase in global refined zinc

    metal output of 4.9% in 2007 will primarily

    be driven by expansions in China where an

    increase of 10% is forecast.

    Additional production resulting from the

    commissioning of Hindustan Zincs new

    170,000 t/y capacity Chanderiya refinery in

    2005 caused an increase in Indian output of

    44% in 2006. Significant rises are also

    anticipated in Kazakhstan and South Korea.

    McArthur River Mining plans to convert from

    underground to open pit at the McArthur River mine.

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    WORLD ZINC REPORT

    16 International Mining JANUARY 2007

    The increased availability of concentrates in

    2006 and 2007, combined with rapidly

    expanding smelter capacity, is expected to

    result in a decrease in Chinese net imports

    of refined zinc both this year and next.

    Exports from the CIS are expected to rise as

    production in the region is expanded.

    Industry experts predict that demand for

    zinc will exceed supply until at least 2010.

    Anders Haker, Chief Financial Officer ofLundin Mining, commented at Metal

    Bulletins zinc seminar, China and India are

    at a very early stage of development, and I

    assume these two economies will follow the

    same pattern as consumption of zinc in the

    US. Haker forecasts that Indias zinc

    consumption will increase considerably from

    comparatively low levels of about 0.5 kg per

    person. US per capita consumption is 3.5 kg

    and South Koreas is 8.8 kg. By 2010 it is

    estimated that China will consume 2-4 Mt

    and India will consume 1 Mt. The disparity

    between supply and demand is illustrated by

    Hakers forecasted supply increase from

    2006 to 2009 of 1.8 Mt, clearly

    insufficient to close the gap.

    Mount Burgess Mining

    believes that world zinc output

    would have to grow by 22%

    on this year's production

    estimate of 10.6 Mt to meet

    expected demand by 2010.

    Speaking at an African-

    focused mining conference in

    Perth on September 7,

    Chairperson Nigel Forrester

    said that new mine start-ups,

    production upgrades and mine

    closures would have to fill the

    expected shortfall of 2.38 Mt. He said that

    China would remain the driver for higher

    zinc production globally.

    If China increases consumption by an

    average 345,000 t/y to 4.8 Mt total by

    2010, and the rest of the world increases

    consumption by a modest 2%, total world

    production within three years must reach 13

    Mt, Forrester said. He continued that stocks

    and output would be at critical levels byearly in 2008.

    The decline has been evident over recent

    years with London Metals Exchange stocks of

    780,000 t in April 2004 dwindling 606,500 t

    in just 27 months to 173,500 t by just a few

    weeks ago. He said it represented an

    average daily decrease of 728 t/d over the

    27 months and that it would worsen to

    907 t/d this year.

    Almost half of all demand for zinc is for

    galvanizing steel to prevent it from rusting.

    The largest consumer and producer of steel

    is currently China, owing mainly to expanding

    infrastructure. China accounts for 25% of

    world zinc demand, which is one of the

    contributing factors to the increase in the

    price of zinc from $1,380/t in 2005 to$4,000/t in 2006.

    When compared to other base metals, zinc

    has a relatively low level of supply from scrap

    due to the difficulty in salvaging zinc layers

    from steel. Out of a total supply of 10.5 Mt,

    only 500,000 t of zinc are from scrap recovery.

    National Australia Bank (NAB) has indicated

    that speculative pressures will remain in

    2007 and prices could continue to rise.

    Whilst speculative demand has strengthened,

    supply has not changed much due to the

    long lead-time in getting new projects up

    and running. Supply increases are forecast

    for 2007, although metal prices will remain

    high as the supply response

    continues to be impacted by

    higher costs of machinery, raw

    materials and labour. NAB

    suggests that the fundamentals

    for zinc are the most favourable

    of all the metals as demand

    continues to exceed supply.

    Canaccord Adams notes that

    zinc oxide ores were the

    primary source of zinc prior to

    the development of the flotation

    and smeltingprocesses for sulphide

    ores. With the modern development

    of SX-EW technology and the

    The feasibility study was completed in May 2006

    for the Wolverine project. Currently, a review and

    optimization study is underway and Yukon Zinc is

    on a path to advance the Wolverine project to

    construction in 2007 and production in 2008.

    A new world leader

    As IM went to press, on December 11, Umicore and Zinifex announced that they had signed a Memorandum ofUnderstanding (MOU)

    with the objective of combining their respective zinc smelting and alloying businesses, leading to the creation of "the worlds pre-emi-

    nent zinc metal producer with operations on four continents.

    The Zinifex assets to be contributed are the Hobart (Australia), Port Pirie (Australia), Clarksville (USA) and Budel (Netherlands) smelting and

    alloying operations as well as its shareholdings in Australian Refined Alloys (Australia) and Genesis Alloys (China). The Umicore assets to be con-

    tributed are the Balen (Belgium), Overpelt (Belgium), Auby (France) and GM Metal (France) smelting and alloying operations as well as its share-

    holdings in Padaeng Industry (Thailand) , Galva 45 (France), Umicore Yunnan Zinc Alloys (China) and Fhl China (China). Combined, these enti-

    ties produce some 1.2 Mt/y of zinc and zinc alloys. The jointly owned company is to be incorporated in Belgium, have its global headquarters

    in London and have regional support centres in Melbourne (Australia) and Balen (Belgium).

    Greg Gailey, CEO, commented that this gives Zinifexs "refining and smelting business the opportunity to flourish as part of a stronger more

    diversified global enterprise while at the same time enabling us to focus more clearly on our ambitions to vigorously grow our mining business.

    The two companies are committed to working together to complete final due diligence and structuring discussions over the next few months

    with a view to signing a binding Business Combination and Sales Agreement (BCSA) by the end of the first quarter of calendar 2007. Subject

    to required presentation to the works councils in Europe and the receipt of necessary regulatory and shareholder approvals, the new venture is

    targeted to come into existence in the third quarter of calendar 2007.

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    modernization of the Walz technology for

    treatment of zinc oxides, commercial interest

    is expanding for non-sulphide zinc deposits.

    The interest is largely the same as that for

    acid leachable copper deposits. Recovery

    using SX-EW requires lower energy, ideally

    the process is environmentally simple, and

    generating a final saleable zinc product cuts

    out the costs associated with transportation

    of concentrates and smelter charges. These

    positives are contrasted by a few negatives

    including a process that typically recovers a

    single metal versus multi metal recovery

    using flotation followed by pyrometallurgy.

    Up front capital for zinc oxide operations

    can be above average. One of the best

    examples of a modern, successful zinc oxideoperation is Anglo Americans Skorpion mine

    in Namibia. In September 2000, Anglo made

    a production decision on Skorpion. Based on

    capital requirements of $454 million the

    operation now yields just about 150,000 t/y

    of zinc at cash costs below $0.25/lb. This

    makes it one of the lowest cost zinc

    operations on the planet.

    Australian expansionXstrata Zinc has successfully completed the

    first stage of the project to upgrade and

    expand the Mount Isa zinc concentrator. This

    first stage of the project comprised increasing

    the operating reliability of the old plant

    through the installation of a new crushing

    circuit and ore feed system, an enhanced

    maintenance programme with special

    emphasis on the heavy medium plant and

    the recent commissioning of a new zinc

    filter plant. This project also included a low

    cost expansion of throughput capacity by an

    additional 1.5 Mt/y of ore through the

    installation of a parallel second hand milling

    and flotation circuit acquired at a nominal

    cost. The combined effect of the increased

    operating reliability of the old plant plus the

    new parallel circuit will increase the nominal

    feed capacity of the concentrator to 6.5 Mt/y

    of ore, which represents an improvement of

    more than 40% over the feed rate achieved

    in the first nine months of 2006.

    The Lady Loretta zinc project, a joint

    venture between Xstrata and Scarborough

    Minerals, in northwest Queensland, is

    currently the subject of a preliminary feasibility

    study into a proposed 1 Mt/y mine and

    concentrator. Xstrata has substantial zinc

    mining and processing operations 150 km to

    the south of Lady Loretta at Mount Isa. The

    total resources have been reported as 13.6

    Mt grading 17% Zn, 5.9% Pb and 97 g/t

    Ag.

    Jabiru Metals says it is well on the way

    to becoming Australias next zinc and copper

    producer with the Jaguar project constructionon track to begin concentrate production in

    the June quarter 2007. Refurbishment of

    Cadjebut and Black Cat plants is nearing

    completion and detailed engineering is

    complete. Jaguar lies northwest of Leonora,

    Western Australia. Current reserves are stat-

    ed as 1.6 Mt at 3.1% Cu, 11.7% Zn, 0.72%

    Pb and 120g/t Ag.

    Terramin Australia operates the Angas

    zinc project, 2 km outside the small town of

    Strathalbyn, 60 km from Adelaide, South

    Australia. The orebody outcrops under a

    limestone quarry in a rural zone containing

    two waste landfill dumps and effluent

    treatment ponds. Current zinc resources in

    three shoots are 3.04 Mt. Mining reserves

    are currently 2.2 Mt. Feasibility studies and a

    financial model for a 400,000 t/y under-

    ground operation were completed in July

    2006. Production is on track to start in

    2007, producing 30,000 t of zinc and

    10,000 t of lead, with significant gold and

    silver credits.

    Xstrata Zincs wholly-owned, McArthur

    River Mining (MRM), has had approval for

    its A$110 million development to convert

    from underground to open pit operations at

    the McArthur River mine located 900 km

    southeast of Darwin, Northern Territory. The

    approved open pit development will enable

    MRM to continue to access one of the

    worlds largest known deposits of zinc and

    lead. It will increase annual ore throughput

    from 1.6 to 1.8 Mt to maintain current levels

    of concentrate production of around

    320,000 t/y, and extend the life of mine by

    25 years.MRM exports feed to smelters in Poland,

    Romania, Japan and China, producing 70%

    of the worlds zinc-lead bulk concentrate.

    MRM opened in 1995 and in August 2005,

    MRM announced its intention to convert the

    mine from an underground to an open-pit

    operation to enable production to continue.

    Since April 2006, MRMs production has

    WORLD ZINC REPORT

    18 International Mining JANUARY 2007

    2002 2003 2004 2005 Jan-Aug 2005 Jan-Aug 2006

    Europe 0.90 1.01 1.00 1.04 0.69 0.71

    Africa 0.24 0.26 0.35 0.41 0.28 0.27

    America 3.76 3.74 3.57 3.52 2.40 2.27

    Asia 2.55 3.06 3.51 3.81 2.48 2.70

    Oceania 1.44 1.45 1.30 1.33 0.89 0.87

    World 8.89 9.52 9.73 10.11 6.73 6.82

    Source: International Lead and Zinc Study Group

    Zinc: mine production (Mt)

    Wolfden Resources High Lake property in

    Nunavut, Canada, includes two open pit

    mines, one underground mine and a mill.

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    Izok and High Lake deposits. Izok hosts an

    indicated resource of 14.4 Mt at grades of

    2.52% Cu, 1.28% Pb and 12.94% Zn, with

    71 g/t Ag. High Lake has an indicated

    resource of 17.25 Mt grading 2.25% Cu,

    0.31% Pb, 3.35% Zn and 69.7 g/t Ag.

    Canadian Zincs Prairie Creek mine in the

    Northwest Territories reopened in May 2006.

    The Prairie Creek project includes a

    partially developed underground mine with

    an existing 1,000 t/d mill and related

    infrastructure and equipment. The property

    hosts a major mineral deposit containing a

    historically estimated resource of 3.6 Mt

    (measured and indicated) grading 11.8% Zn,

    9.7% Pb, 0.3% Cu and 141.5 g/t Ag and

    8.3 Mt (inferred) grading 12.8% Zn, 10.5%

    Pb, 0.5% Cu and 169.2 g/t Ag.Full commercial production is expected in

    mid-2007 at Breakwater Resources Langlois

    mine in northwestern Quebec. A feasibility

    study to reopen the mine, including a

    technical solution for the ore pass problem,

    was completed by SRK Consulting. The

    project economics were reviewed again by

    Breakwater late in 2005, concluding that,

    based on a life-of-mine average price for

    zinc of $0.53/lb, a copper price of $1.05/lb,

    a silver price of $6.59/oz and an exchange

    rate of US$0.80 per C$1.00 the project had

    an internal rate of return of 16.6% based

    on mining and milling the proven and

    probable mineral reserves of 3.3 Mt at head

    grades of 10.8% Zn, 0.8% Cu, 0.1 g/t Au

    and 52.1 g/t Ag.

    In 2005 HudBay initiated the re-opening

    of its wholly-owned Balmat mine and

    concentrator after completion of a feasibility

    study. The mines concentrate production

    will be treated at the Canadian Electrolytic

    Zinc (CEZ) refinery near Montreal, some 158 km

    from the mine. Balmat includes a 1,000 m

    deep shaft, underground excavations to

    access the ore zones, extensive mining

    equipment and a 5,000 t/d ore concentrator.

    Recovery of zinc to concentrate is expected

    to be about 96%, producing a concentrate

    containing roughly 55.5% Zn. At full

    production in 2008, the mine is expected to

    produce some 60,000 t of zinc metal in

    concentrate and up to 40% of the Balmat

    mine annual concentrate production, over

    the life of the mine, may be swapped for

    Xstrata concentrate and treated at HudBays

    zinc plant in Manitoba.

    Angus and Ross (A&R) has received the

    Wardell Armstrong International (WAI)

    resource report following four months of

    drilling this summer at its Black Angel prospect

    in Greenland. The drilling programme

    established at least 1.9 Mt of additional

    mineral resources around the Black Angel

    mine. This additional mineral resource does

    not include the 1.57 Mt of proven and

    probable reserves of an average combinedZn/Pb grade of 21.6% that remain in the

    mine, as disclosed in WAIs November 2005

    prefeasibility report.

    The Directors of A&R are considering a

    number of options to re-open the mine.

    They say that, subject to the availability of

    project finance, it now seems likely that the

    original A&R mining plan to develop the

    project could be viable. This plan was to

    construct roads and tunnels to connect the

    old plant site and ship-loading facility with

    the new satellite discoveries (Ark, Glacier,

    and others yet to be drilled) and to re-establish

    access to the former mine. A&R intends to

    establish a pre-treatment plant in order to

    upgrade the known high-grade Black Angel

    mineralization. It would then be possible to

    export pre-concentrated mineral to an existing

    mill, or to re-establish a mill on site dependant

    on the size of the mineral reserves and the

    relative economics of the options. It is of

    great benefit to the overall project economics

    that a good part of the new resources at the

    Glacier and Ark zones can be mined by open

    pit methods. Fuller details of the project were

    published in IM Project News, December 10.

    South American assetsProduction has started at Pan American

    Silvers 55%-owned San Vicente silver-zinc

    mine in the Potos department of the

    Bolivian Andes. More than 20 bonanza type

    silver-zinc veins are known to occur over an

    area of 1.5 km on surface and extend to at

    least 200 m in depth. Feasibility analysis and

    engineering is continuing on a plan to

    expand mine production and build a newmill on the property.

    Commercial production has begun at

    Fortuna Silver Mine's Caylloma silver-zinc-

    lead mine in southern Peru. Ore is currently

    WORLD ZINC REPORT

    22 International Mining JANUARY 2007

    2002 2003 2004 2005 Jan-Aug 2005 Jan-Aug 2006

    Europe 2.75 2.79 2.82 2.68 1.78 1.88

    Africa 0.19 0.17 0.19 0.20 0.14 0.13

    America 2.02 1.95 2.12 1.90 1.27 1.34

    Asia 4.15 4.66 5.24 5.60 3.60 3.77

    Oceania 0.27 0.27 0.26 0.26 0.18 0.18

    World 9.38 9.84 10.65 10.63 6.96 7.30

    Source: International Lead and Zinc Study Group

    Zinc: metal consumption (Mt)

    The mill at Caylloma has a capacity of 700 t/d,

    which Fortuna aims to achieve in May 2007.

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    http://www.flygt.com/http://www.flygt.com/http://www.flygt.com/
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    WORLD ZINC REPORT

    24 International Mining JANUARY 2007

    being processed at a rate of 500 t/d. An

    increase in mill throughput to 700 t/d is

    expected in May 2007. Fortuna made its

    first shipment of silver-lead and zinc

    concentrates from Caylloma at the

    beginning of November 2006.

    Apogee Minerals has begun planning and

    implementing operational improvements at

    the 100% owned La Solucion mine located

    17 km from Bolivias capital city, La Paz. It is

    also in the midst of a 33,500 m

    diamond drilling programme to delineate

    potential mineral resources at its Bolivian

    silver-lead-zinc projects where exploration

    programmes in the first half of 2006 located

    Bolidens Tara Mines in Ireland is the biggest zinc producer in

    Europe and the sixth largest zinc mine in the world. It became

    part of Boliden Group on January 1, 2004. It is a high cost pro-

    ducer so over the past three years the new management has been find-

    ing ways to cut costs.

    One very successful change has been in the concentrator where

    Tara was struggling with two different filter systems which were

    costing too much in both energy and maintenance time.

    The solution has been two new Metso Minerals VPA pressure

    filters in the zinc circuit. These two are of the size VPA 1530-60,

    which have 60 chambers with a 1.5 m chamber frame size with 30

    mm deep chambers. Concentrate slurry is pumped from the zinc

    thickener to a surge tank and thence to the Metso filters. Thomas

    Sundqvist, Mill Manager at Tara, explained that in Sweden, Bolidens

    mines had good experience with these filters, and in fact had helped

    developed the system. Each unit goes through five cycles an hour,

    for a total throughput of 90 t.

    These units were installed in August 2006. Calculating for the sav-

    ings in fuel, maintenance labour and downtime, Tara expects to pay

    for them in less than two years. The lead circuit still uses a vacuum

    filter, but that is to be replaced this year by two more Metso

    Minerals VP pressure filters.

    These VP pressure filters bring together high performance and a

    high degree of automation at low cost. They feature:

    x Light weight construction, with machined polypro-pylene filter

    chambersx Compact design with pulling hydraulic cylinders for a reduced

    footprint

    x A one-minute filter cloth change operation

    x Available in several pressure ratings for differ-ent applications

    x Few moving parts for low maintenance and high availability.

    Metso supplies the complete system:

    x Slurry thickener with automatic discharge

    x Feed slurry buffer tank

    x Flow and density meters for filter feed

    x Slurry feed pump and cloth wash water pump and tank

    x Compressed air system

    x Product weighing system for production monitoring

    x Filter cloth damage detector

    x Process controller for complete automatic operation

    x Service platform

    The Pressure Filter is the heart of the system and is available in two

    basic versions VPA and VPC.VPA means Vertical Plate Airblow and

    designates the filter with compressed air dewatering of the filter

    cake. VPC means Vertical Plate Compression and is the unit with

    high pressure membrane dewatering of the filter cake.

    Filter Cloth Support

    Upper Rails

    Cloth Wash Spray Bars

    Parallel Hydraulic Cylinders

    Filter Cake Discharge Chute

    Moving Head

    Load Cells

    Fixed Head

    Cost savings filter through

    The operating pressure

    of VPA units is usually

    7-10 bar and they are

    the standard machine

    for dewatering mineral

    concentrates.

    Membranes are inflated

    with compressed air.

    Cycle time can often be

    as short as 6 minutes.

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    Powerful and productive

    NEW TA35 and TA40 Building on technology New Design = improved operator comfort

    High power and payload = increased productivity and return on invested capital

    Oil cooled disc brakes on all axles = reduced ownership costs and increased service intervals

    Dual transmission and engine retardation = increased safety and control

    Terex ConstructionTEL: +44 (0) 1698 732 121FAX: +44 (0) 1698 503 200

    [email protected]

    Copyright Terex Corporation 2006 Terex is a registered trademark of Terex Corporation in the United States of America and many other countries

    http://www.terex.com/http://www.terex.com/http://www.terex.com/
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    Operations in:

    Australia Czech Republic

    Germany

    India

    UK

    Ukraine USA

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    Slovakia

    Spain South Africa

    Switzerland

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    Solutions from Materials Technology

    Minova International Ltd.

    26 Fleetwood House

    Cromwell Business Park

    Chipping Norton

    Oxon OX7 5SR

    England

    Contact +44 1608 649 355 or visit our websitewww.minovainternational.com

    Unearthing the right solution

    Fluent in the international language of miningOur engineers have one overriding aim: to develop, refine and implement

    the innovative systems that improve safety at the same time as increasing pro-

    ductivity and cost efficiency. Day in and day out, they delve deeper to discover

    more about the problems Minova customers face and the products needed to

    overcome them.

    Our ability to integrate local knowledge with global resources allows us to call

    upon the very best people almost anywhere in the world where their expertise

    is most needed. Wherever they go, they speak the same language as their cus-

    tomers the international language of mining. Its this fluency gained over

    three decades that allows us to go further by challenging convention and

    uncovering the very best solutions.

    Roof bolting Membranes

    Ventilation seals Backfill

    Injection resins Roadway support

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    The measured and indicated resource is

    223.8 Mt at 1.63% Cu equivalent and an

    inferred resource of 310.3 Mt at 1.47% Cu

    equivalent. The projected mine life is at

    least 20 years producing up to 50,000 t/y

    copper cathode, 1,850 t/y cobalt cathode,

    23,000 t/y zinc sulphate and possibly

    100,000 t/y manganese carbonate.

    Exploring AfricaKumba Resources has asked the DRC to

    guarantee its property rights before the

    company restarts its Kipushi lead-zinc-silver

    28 International Mining JANUARY 2007

    WORLD ZINC REPORT

    Maturity of ZINCEX SX

    Gustavo Daz, Research & Development Division Director of

    Tcnicas Reunidas, Spain reoports that after three years of

    developing studies, engineering and construction; the verti-

    cally integrated Skorpion Zinc mine and refinery has been smoothly

    producing SHG zinc since the first of May 2003. Tcnicas Reunidas

    (TR) proprietary modified ZINCEX process is the core technology

    used in the refinery. Ramping up took about one year and a half.

    The Skorpion plant is currently feeding the market with a steady

    150,000 t/y of SHG zinc. From the technical point of view, he says,

    three years of successful operation of the Skorpion plant is the con-

    firmation of the strong maturity reached by ZINCEX solvent extraction

    technology. A conceptual process diagram is depicted in the figure,

    which can be applied to any impure raw material thanks to the ultra-

    purification ability of the solvent extraction circuit; which separates

    the dirty leaching upstream unit from the

    extremely sensitive to impurities electrowin-

    ning unit.

    The process has demonstrated its capaci-

    ty to get rid of all the impurities: chlorides

    and fluorides, alkaline metals such calcium

    and magnesium, and the standard heavy

    metals such as cobalt, nickel, copper and

    cadmium, which impair EW performance.

    SX has proven its reliability and robustness

    as well as it flexibility to cope with wide

    oscillations in Pregnant Liquor Solution (PLS)

    concentrations.There are several mining projects under

    development which have considered

    ZINCEX SX as core technology to treat oxide

    materials of the same family of Skorpion

    ore. Mineralogy is based on silicated, carbonated, oxidized and

    hydrated materials such as sauconite, willemite, hemimorphite,

    smithsonite, zincite, hydrozincite, etc. Those ores are unable to be

    treated by the conventional roasting-leaching-EW process due to low

    grade, silica, solid-liquid separation and impurity problems.

    In Mexico there are two projects under development. These are

    Sierra Mojada in which ZINCEX SX has been implemented to produce

    150,000 t/y of SHG zinc from a concentrated oxide ore and Terrazas

    in which 75,000 t/y of SHG zinc will be produced from a PLS coming

    from heap leaching and a copper SX plant.

    In Iran there are two projects as well. The first is Zanjan zinc refin-

    ery, which is fed with oxide ore from Angouran mine to produce

    100,000 t/y zinc. The second is Mehdiabad mine and zinc refinery for

    a capacity in the range of 300,000 t/y zinc of which a quarter will

    come from oxide and three quarters from sulphide ores. It is note-

    worthy in that ZINCEX will be used for zinc recovery and purification

    of the PLS from the sulphide zinc concentrate leaching line.

    There are some more projects worldwide that are considering this

    technology. Spain, Brazil, Turkey, Peru and India each host one at least.

    The ZINCEX SX process produces the highest quality electrolyte

    reported all over the world, Daz explains. It shows the lowest con-

    centration of every impurity compared with existing information of

    electrolytes coming from conventional process. Magnesium report-

    ed at several g/litre is at the mg/litre level in ZINCEX. Furthermore

    ZINCEX electrolyte is gypsum-, chlorine- and fluorine-free. As a con-

    sequence this electrolyte is the most suitable to get the highest per-

    formance from the EW process.

    The technology can be applied to peculiar sulphide ores containing

    high levels of manganese or other impurities. Once the zinc is dis-

    solved by pressure leaching, atmospheric oxidative leaching, bio-

    leaching, etc then ZINCEX SX purifies and concentrates for feed to

    the zinc EW tank house.

    In the same way, marginal but valuable materials such as low grade

    concentrates, old and fresh tailings, and ROM can be treated using

    heap leaching, bioleaching, etc to produce a solution containing zinc

    Finally secondary materials such as, for instance, electric arc fur-

    nace dust, any sort of fumes, and impure

    zinc oxide concentrates (Waelz type) can

    be also treated in the same way by any

    process which leads to an impure solution

    containing zinc; to which the same SX

    approach applies.

    As a result of these works TR now has

    the know-how to apply ZINCEX SX tech-

    nology to PLSs deriving from a variety of

    upstream processes and raw materials. A

    wide range of zinc concentrations from 5

    to 150 g/litre in the feed solution can be

    managed by customized process designand proper selection of operating condi-

    tions.

    Daz concludes that a very promising

    future has been opened by the combina-

    tion of Skorpions successful project and the ZINCEX technology

    breakthrough.

    Skorpion plant view

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