McQuay Westinghouse Centrifugal Chiller - Daikin AppliedMcQuay Westinghouse Centrifugal Chiller PE 100, 400, 420, 460, 500, 550 PEH 100 Last Manufactured: 2002 ... PFH= Water Cooled

Replacement Parts List No. 57114000Revision W 04/2016

McQuayWestinghouse

Centrifugal Chiller

PE100, 400, 420, 460, 500, 550

PEH100

Last Manufactured: 2002

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

Note: Supplemental pages added for CE100M Compressor.See Index

Centrifugal Chiller; PEH100 Rev. W 04/2016 RPL 571140 / Page 2

Parts List Revision History..................................................................................................................................3Other Centrifugal Models....................................................................................................................................4Nomenclature ..............................................................................................................................................5 - 10Unit Assembly Components 1988- 2002

End View- Vessel Return End ....................................................................................................................11Front View- Part One ..........................................................................................................................12 - 13End View- Vessel Connection End ............................................................................................................14Expansion Valve Piping ......................................................................................................................15 - 17Front View- Part Two- Main Components ...........................................................................................18 - 22Oil Cooler Components .............................................................................................................................23Oil Circuit Piping .................................................................................................................................24 - 25Refrigerant Cooled Oil Circuit Piping (optional) ..................................................................................26 - 29Hot Gas Bypass ..................................................................................................................................30 - 34Liquid Injection ...........................................................................................................................................35Main Expansion Valve- Parts Detail ...........................................................................................................36

Unit Assembly Components: 1982 - 1988 ........................................................................................................37Unit Assembly Components: 1966 - 1981 ........................................................................................................38Vessel Insulation...............................................................................................................................................39Factory Mounted Starter ...........................................................................................................................40 - 41Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option .................42Mounting Brackets: Compressor/Lube Box/Oil Pump/ControlBox/Starter........................................................43Control Box- Model 180 (1987-94) ............................................................................................................44 - 51Control Box- Series 200 ...........................................................................................................................52 - 57Lube Box Used With MicroTech Series 200 Panels ..................................................................................58 - 59Lube Box: 1982-1994 ................................................................................................................................60 - 61Control Box- Electromechanical Controls 1982-1987................................................................................62 - 65Control Box- Electromechanical Controls 1966 - 1981..............................................................................66 - 72Unit Assembly Components 1988- 2002: Labels..............................................................................................73Evaporator .................................................................................................................................................74 - 76Condenser .................................................................................................................................................77 - 79Differential Water Pressure Switch ............................................................................................................80 - 81Compressor

Gears .........................................................................................................................................................82Inlet Guide Vane Assy ................................................................................................................................83High Speed Assembly ........................................................................................................................84 - 85Gear Train Assembly ..........................................................................................................................86 - 87Terminal Boxes ..........................................................................................................................................88Motor Housing Parts ..................................................................................................................................89Mist Eliminator/Spindown Ass'y ..........................................................................................................90 - 91Motor Replacement and Retrofit .........................................................................................................92 - 93Motors .................................................................................................................................................94 - 97

Oil Pump- 1987 to 2002...........................................................................................................................98 - 100Oil Pump- 354A366 (Original) ...............................................................................................................101 - 102Oil Pump- 358A811 (mid 70's- 1987) ....................................................................................................103 - 105Valve Caps, Paint, Oil .....................................................................................................................................106

CE100M CompressorNomenclature ..........................................................................................................................................107Gear Train Diagrams ...............................................................................................................................108Gear Train Components ..........................................................................................................................109Impeller Diagrams and Components .......................................................................................................110Gears .......................................................................................................................................................110Inlet Guide Vane Assembly ...................................................................................................................... 111High Speed Assembly .............................................................................................................................112Motor Housing Assembly- 20" Motors ............................................................................................ 113 - 116Suction, Discharge, Final Assembly Screws and O'Rings .......................................................................117Motor Replacement and Retrofit ..............................................................................................................118Motors .............................................................................................................................................119 - 125

Index


Parts List Revision History

A thru T Revision History archived. U 05/2012 Page 4 - Added page with information for "Other Centrifugal Model Numbers".

Page 87 - Updated footnote for Ref. 23 Low Speed Shaft to "See Compr- Motor Repl & Retrofit" pages.

Page 91 - Changed qty. of Ref. 1 O'Ring 735043643 from 2 to 1. Added Ref. 1 O'Ring 735073645, qty. 1.

Pages 92 & 93 - Moved, revised and expanded "Compr- Mtr Repl & Retrofit" page from p. 96 to p. 92-93.

Pages 94 thru 97 - Updated notes to "See Compr- Motor Replacement & Retrofit" page. Page 118 - Added page for "CE100M Compressor- Motor Replacement & Retrofit". Pages 119 thru 125 - Added notes for "See CE100M Compressor- Motor Replacement &

Retrofit page." V 02/2016 Page 59: Corrected description and part # for T.D. Adjustable OTD, was Label 735074521; and

T.D. Adjustable PLT, was Label 735074520.Pages 70-72 - Removed all Evaporator Heads (2 pages). Added note to contact Daikin Applied. Pages 76-78 - Removed all Condenser Heads (2 pages). Added note to contact Daikin Applied.

W 04/2016 Pages 7-10: Added 4 pages for Complete Model Nomenclature- McQuay Units.

Revision Date Description

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330


This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models:

Open Drive Chillers: PG, PEA*, PEL, PLA

Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH

Condensing Units: SE, SEH, SEA*

Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH

* For models PEA/SEA 050-100 also see RPL 552298.

Consult Daikin Applied for identification of other components on these models.

Other Centrifugal Models


NomenclatureWestinghouse Units- Beginning- 1982

Serial Numbers Beg. - 1982 AU 1234

KB274Condenser Model Number

Year and Month of Manufacture: Month YearA= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981C= Mar. O= 1970 A=1982D= Apr. P= 1971E= May Q= 1972F= Jun R= 1973G= Jul S= 1974H= Aug T= 1975I= Sep. U= 1976J= Oct. V= 1977K= Nov. W= 1978L= Dec. X= 1979

Serial Number

Unit Style Number ex. 359A777G10The Style Number was a 10 digit number that appeared on the unit data plate of units built in the Westinghouse era's later years . This number is the high-est level bill-of material number for the specific unit.

Model NumberSee Condenser Tube Count Table

Unit Shop Order Number ex. PE1167The Shop Order Number (called the "style number" in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the Westinghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts identification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information.

TC260

Model NumberSee Evaporator Tube Count Table

Evaporator Model Number

CE 100 J BB 18 R

Motor HP (X10)

Impeller Type: J or K

Gear Ratio

Compressor Model Number

Compressor Type: CE= Centrifugal Hermetic

PE 460Unit Model Number

Unit Type: PE- Centrifugal Chiller, Single Compressor.

Nominal Tonnage

Unit VoltageN=200/60/3B=208/60/3P=220/60/3V=230/60/3W=240/60/3U=380/60/3A=440/60/3R=460/60/3S=480/60/3D=575/60/3

M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

Impeller Size: 100= 10.0"


NomenclatureMcQuay Units- 1982- 2002

Serial Numbers (on all data plates) 1987-19945 ZA 12345 00

Factory5= Staunton,VA

Serial Number

Year and Month of Manufacture: Year MonthS= 1987 A= Jan.T= 1988 B= Feb.U= 1989 C= Mar.V= 1990 D= Apr.W= 1991 E= MayX= 1992 F= JunY= 1993 G= JulZ= 1994 H= Aug

Engineering Revision

Serial Numbers (on all data plates) 1995- Current5 5A 12345 00

Factory5= Staunton,VA

Serial Number

Year and Month of Manufacture: Year Month5= 1995 A= Jan.6= 1996 B= Feb.7= 1997 C= Mar.

D= Apr.E= MayF= Jun

Engineering Revision

E 2616 3C 2RAEvaporator Model Number

Vessel Type:E= EvaporatorDiameter (in inches)

Length (in feet)

Tube Type Head PassesWater Connection End

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Tube Count

J= Sep. K= Oct. L= Nov. M= Dec.

Unit Style Number - 1983- 2002(On all Unit Data Plates): 0923456010

6 digit G. O. NumberG. O. Item Number

Tube Count-Tower CondenserTube Type-Tower Condenser

Tube Type-HR Condenser

C 2616 3CYY 2RACondenser Model Number

Vessel Type: C= Condenser

Diameter (in inches)Length (in feet)

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Head PassesWater Connection End

Tube Count-HR Condenser

PEH 100 J BB 18 R

Motor HP (X10)

Impeller Type: J or K

Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- HermeticPHH= Water Cooled Heat Recovery Centrifugal Chiller- Single Compres-sor- Hermetic

Gear Ratio (see Compressor section for Gear Table)

Unit Model Number

Compressor Size: 100= 10.0" Impeller Dia.

G= JulH= AugJ= Sep.K= Oct.L= Nov.M= Dec.

Unit Style Number - 19821PE6655G01

Shop Order Number


M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

CE 100 J BB 18 R

Motor HP (X10)

Impeller Type: J or KImpeller Size:100= 10.0"

Gear Ratio (see Compressor section for Gear Table)



M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

Compressor Model Number


Complete Model NomenclatureMcQuay Units- 1982- 2002

1. Model TypePEH= Water Cooled Single Compressor Centrifugal ChillerPFH= Water Cooled Dual Compressor Centrifugal Chiller

2. Compressor Size/Impeller Typefirst 3 digits= Impeller Diameter

100 (10.0" impeller)fourth digit= Impeller Width

G= .112"; H= .143"; J= .179"; K= .224"; M=.242"

3. Gear Ratio Code (speed code)AT, AU, AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN

4. Motor Horsepower/Voltagefirst 2 digits= horsepower60 Hz. Codes

50= 500HP 55= 550HP 61= 610HP 72= 720HP 84= 840HP N0= 990HP 50 Hz. Codes

50= 500HP 52= 520HP 55= 550HP 59= 590HP 71= 710HP 83= 830HP N0= 990HP third digit= voltage60 Hz. Codes

N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V S= 480V D= 575V M= 2400V C= 3300V L= 4160V

50 Hz. CodesE= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V

5. Open Drive Motor DescriptionYY= Hermetic Motor or no motor provided

6. Sound ControlL= Liquid InjectionY= None

7. Compressor Revision LevelA= Rev. Level A B= Rev. Level B C= Rev. Level C

8. Evaporator DescriptionE= Standard Evaporatordigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016,3616, 4216, 4220, 4224, 4820, 4824Example: E2008= Standard Evaporator, 20" Diameter, 8' Long

9. Evaporator Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes.

E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

10. Evaporator Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic;

E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged

PEH 100K AZ 50R YY Y B E2612 3B 2RA A1 0450 CC Y A C2212 3CYY Code: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2RAYYY B1 1400 CCYY YY A A 134 082 HA MYEYSA 2FYY2YYY 0191 H 11 Y18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52



11. Evaporator Design Pressuresfirst digit= Refrigerant Side Pressure: B= 180 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME

12. Evaporator Leaving Water TemperatureCode is listed in tenths of °F(example 0450= 45.0 °F)

13. Evaporator Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steelsecond digit= Head Material: C= Carbon Steel

14. Evaporator Tube Cleaning SystemY= None

15. Evaporator Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

16. Condenser DescriptionE= Standard Condenserdigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016,3616, 4216, 4220, 4224, 4816, 4820, 4824Example: C2008= Standard Condenser, 20” Diameter, 8’ Long

17. Condenser Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes.

E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

18. Condenser Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic;

E= Marine Box- Front Flanged; F= Marine Box- Rear FlangedIf there is no Heat Recovery Condenser digits 4, 5 & 6= YYY

19. Condenser Design Pressuresfirst digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.)

20. Maximum Condenser Leaving Water TemperatureCode is listed in tenths of °F (example 1370= 137.0 °F)

21. Condenser Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel (std.)second digit= Head Material: C= Carbon Steel (std.)If there is no Heat Recovery Condenser digits 3 & 4= YY

22. Condenser Tube Cleaning SystemYY= None

23. Condenser Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

24. Pressure Vessel CodeA= ASME (standard)

25. Refrigerant Type134= Refrigerant 134a



26. Refrigerant WeightTotal weight divided by 10 rounded to next whole number (example: 1712/10= 172)

27. Main Expansion Valve/ Pilot Valvefirst digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton;

P= 800 ton; Q= 550 ton; R=1100 tonsecond digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton

28. Controller OptionsM= MicroTech 200second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22third digit= Language: E= English Language/English Units; M= English Language/Metric Unitsfourth digit= Instruments: M= Modem; Y= Nonefifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= Nonesixth digit= Enclosure: A= NEMA 1

29. Starter Optionsfirst digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor;

6= Solid Statesecond digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only;

S= NEMA 1 Shelf-Mounted; Y= Nonethird digit= Meters: 1= Voltmeter; Y= Nonefourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= Nonefifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= Nonesixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= Noneseventh digit= Ground Fault Protection: 1= with Groundgard; Y= Noneeighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None

30. Rated Load AmpsActual RLA

31. Hot Gas BypassH= Hot Gas BypassY= None

32. Insulationfirst digit= Condenser & Evaporator Shell Insulation:

H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity5= Code H + Code 26= Sound Insulation on Condenser & Discharge Line7= Sound Insulation on Discharge Line OnlyM= Code H + Code 7 N= Code 3 + Code 7S= Code H + Code 6 T= Code 3 + Code 6Y= None

second digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None

33. Water Pressure Differential SwitchE= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None

34. Paint1= Standard Painting

35. Packaging1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None

36. Refrigerant TagA= Full Factory Charge B= Holding Charge

37. MiscellaneousY= None X= Special (specials not covered in the normal code string)



38. Oil CoolerR= Refrigerant; W= Water; S= Water Cooled w/Factory Solenoid; Y-None

39. RebateY= None; R= Rebate

40. Testing1= Standard Factory Performance Test2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance TestsY= None

41. Approval ListingA= ARI Approval U= UL C= Canadian ULV= ARI + UL D= Canadian ARI + UL Y= None

42. Latest Unit Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

43. TonsActual Tons

44. StartupY= Export- No StartupU= Domestic Startup7= Canadian Startup

45. Labor WarrantyY= Export Order, no labor warrantyB= Domestic Order, 1st year labor warranty7= Canadian Order, 1st year labor warranty

46. Extended WarrantiesY= NoneC= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor;G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor

47, 48, 49, 50, 51, 52 Always Y


Unit Assembly Components 1988- 2002

End View- Vessel Return End

26" & 30" EvaporatorRef # Qty. Description ---------------------- Part Number205 1 Shut Off Valve ------------------- 735039929293 1 O'Ring: 26" Evaporator -------- 735073636 30" Evaporator --------- 735073630294 8 Screw ------------------------------ 735033878

26" & 30" Evaporator

36" Evaporator

36" EvaporatorRef # Qty. Description ---------------------------- Part Number220 8 Screw- Disch. Check Valve Std. Cond. Pressure- 225PSI ------ 735033974 Hi Cond. Pressure- 250/300 PSI-- 735033975221 24 Nut ---------------------------------------- 735029608224 1 Discharge Check Valve Std. Cond. Pressure- 225 PSI ----- 735040319 High Cond. Pressure- 250/300 PSI 735040310225 2 Gasket ----------------------------------- 070199012226 1 Flange ----------------------------------- 735031835227 1 Pipe- High Pressure Only ----------- 070691001244 1 Pipe- Std. Pressure ------------------ 070963401293 1 O'Ring ----------------------------------- 735073636294 8 Screw ------------------------------------ 735033878


Unit Assembly Components 1988- 2002Front View- Part One


26" & 30" EvaporatorRef # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------07001925511 1 Screw --------------------------------------73503284915 1 Oil Cooler Assembly -------------------07210220216 2 Strap ---------------------------------------73505728317 8 Screw --------------------------------------00016450018 7 Nut ------------------------------------------04049990119 11 Lockwasher ------------------------------04816480820 1 Clamp --------------------------------------04097130821 8 Washer ------------------------------------04050031122 8 Lockwasher ------------------------------048164808 24 4 Screw --------------------------------------73503384625 1 Oil Pump Bracket- 26" Evaporator ----------------------071530902 30" Evaporator ----------------------07153090126 1 Oil Pump Bracket- 26" Evaporator ----------------------071530802 30" Evaporator ----------------------07153080149 4 Vibration Mount -------------------------035970806190 Insulation Adhesive ---------------------000986000195 42 sq. ft. Insulation ----------------------------------047662050196 13 ft. Insulation ----------------------------------026218800198 6.5 ft. Insulation ----------------------------------047351700199 10.5 ft. Insulation ----------------------------------047352000221 16 Nut ------------------------------------------735029608294 8 Screw --------------------------------------735033878

4


Unit Assembly Components 1988- 2002Front View- Part One

36" Evaporator

36" EvaporatorRef # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------07001925511 1 Screw --------------------------------------73503284915 1 Oil Cooler Assembly -------------------07210220216 2 Strap ---------------------------------------73505728317 8 Screw --------------------------------------00016450018 7 Nut ------------------------------------------04049990119 11 Lockwasher ------------------------------04816480820 1 Clamp --------------------------------------04097130821 8 Washer ------------------------------------04050031122 8 Lockwasher ------------------------------04816480824 4 Screw --------------------------------------73503384625 1 Oil Pump Bracket- ---------------------07153090126 1 Oil Pump Bracket- ---------------------07153080149 4 Vibration Mount--------------------------735970805190 Insulation Adhesive ---------------------000986000195 42 sq. ft. Insulation ----------------------------------047662050196 13 ft. Insulation ----------------------------------026218800198 6.5 ft. Insulation ----------------------------------047351700199 10.5 ft. Insulation ----------------------------------047352000221 16 Nut ------------------------------------------735029608294 8 Screw --------------------------------------735033878


Unit Assembly Components 1988- 2002End View- Vessel Connection End


Common PartsRef # Qty. Description ------------------Part Number21 8 Washer-------------------------04050031122 8 Lock Washer -----------------04816481423 4 Screw --------------------------73503384535 4 Screw --------------------------73503323036 4 Washer-------------------------04050031637 4 Lock Washer -----------------04816481240 2 Bracket -------------------------07019210143 4 Screw --------------------------735033875221 12 Nut ------------------------------735059608

36" Evaporator

35 36

37


Unit Assembly Components 1988- 2002Expansion Valve Piping


*Liquid Tube Components- Detail

Expansion Valve PipingRef # Qty. Description ----------------------------------------Part Number282 1 Tube- Strainer -------------------------------------070851702292 1 O'Ring -----------------------------------------------735043674293 1 O'Ring: 26" Evaporator -------------------------735073636 30" Evaporator --------------------------735073630295 1 Tube --------------------------------------------------070978804297 1 Evaporator Inlet Flange: Water-Cooled Oil Cooler 26" Evap. -----------------------------------071998201 30" Evap. -----------------------------------072046002 1 Evaporator Inlet Flange: Refrigerant-Cooled Oil Cooler --------------072046001299 1 Main Expansion Valve 450 Ton --------------070848009 600 Ton ---------------070848005 900 Ton ---------------070848011300 2 Bushing ----------------------------------------------735031406313 8 Screw ------------------------------------------------735033968314 2 Flange -----------------------------------------------071992102315 1 Adapter- Coupling --------------------------------071900701316 2 Gasket -----------------------------------------------735073403317 1 Tube: 2626 Shell Stack -------------------------070978813 3026 Shell Stack --------------------------070978814 3030 Shell Stack --------------------------070978808318 1 Flange -----------------------------------------------071902701320 1 Elbow ------------------------------------------------041117115321 1 Tube: 3026 Shell Stack --------------------------070978812 3030 Shell Stack --------------------------070978807322 1 Liquid Tube Assembly ---------------------------070847502*323 1 Strainer Tube Assembly -------------------------070977802324 1 Coupling ---------------------------------------------071901601

070847502Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 6 1 Valve Core ------------ 026541100 7 1 Valve Cap ------------- 032943500


Unit Assembly Components 1988- 2002Expansion Valve Piping

36" Evaporator- with Hot Gas Bypass

070847507 & 070847508Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 9 1 Valve Core ------------ 02654110010 1 Valve Cap ------------- 032943500


Expansion Valve PipingRef # Qty. Description ----------------------------------------Part Number205 1 Shut Off Valve -------------------------------------735039929210 2 Screw: before 4/95 ------------------------------735033851 after 4/95 -----------------------------------735033850211 1 O'Ring: before 4/95 -------------------------------735073649 after 4/95 -----------------------------------735073657238 1 Pilot TXV- 9 Ton -----------------------------------735048665 10 Ton ----------------------------------735048667242 2 Bushing ----------------------------------------------735031406281 2 Adapter ----------------------------------------------071909501283 1 Ball Valve -------------------------------------------036562904284 1 Tube --------------------------------------------------071295701291 1 Evaporator Flange --------------------------------070359501292 1 Liquid Tube Ass'y Stack 3630 -----------------072102308* Stack 3636 -----------------072102307*295 1 Elbow ------------------------------------------------735031343296 3 Weld Ring -------------------------------------------735031342297 1 Evaporator Flange --------------------------------070359501298 1 Strainer Assembly --------------------------------070977802299 1 Main Expansion Valve 600 Ton --------------070848005 1100 Ton --------------070848011312 1 Strainer ----------------------------------------------735030501313 12 Screw ------------------------------------------------735033968314 2 Flange -----------------------------------------------071269601315 1 Adapter Coupling ---------------------------------071562001316 1 Gasket -----------------------------------------------735073403317 1 Tube --------------------------------------------------735073403318 2 Flange -----------------------------------------------071992102319 1 Tube --------------------------------------------------070978816320 1 Bushing ----------------------------------------------041116716324 1 Coupling ---------------------------------------------071900701325 1 T -------------------------------------------------------071996102326 1 O'Ring -----------------------------------------------735073695

281



Expansion Valve Piping36" Evaporator- without Hot Gas Bypass


Expansion Valve PipingRef # Qty. Description ----------------------------------------Part Number205 1 Shut Off Valve -------------------------------------735039929210 2 Screw: before 4/95 ------------------------------735033851 after 4/95 -----------------------------------735033850211 1 O'Ring: before 4/95 -------------------------------735073649 after 4/95 -----------------------------------735073657238 1 Pilot TXV- 9 Ton -----------------------------------735048665 10 Ton ----------------------------------735048667242 2 Bushing ----------------------------------------------735031406281 2 Adapter ----------------------------------------------071909501283 1 Ball Valve -------------------------------------------036562904284 1 Tube --------------------------------------------------071295701292 1 Liquid Tube Ass'y Stack 3630 -----------------072102308* Stack 3636 -----------------072102307*295 1 Elbow ------------------------------------------------070978804296 3 Weld Ring -------------------------------------------735031842299 1 Main Expansion Valve 600 Ton --------------070848005 900 Ton ---------------070848011312 1 Strainer ----------------------------------------------735030501313 12 Screw ------------------------------------------------735033968314 2 Flange -----------------------------------------------071269601315 1 Adapter Coupling ---------------------------------071562001316 1 Gasket -----------------------------------------------735073403317 1 Tube --------------------------------------------------735073403318 2 Flange -----------------------------------------------071992102319 1 Tube --------------------------------------------------070978817320 1 Bushing ----------------------------------------------041116716324 1 Coupling ---------------------------------------------071900701325 1 T -------------------------------------------------------071996102326 1 O'Ring -----------------------------------------------735073695

070847507 & 070847508Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 6 1 Valve Core ------------ 026541100 7 1 Valve Cap ------------- 032943500


952950 951

227 226

Unit Assembly Components 1988- 2002Front View- Part Two- Main Components


Ref # Qty. Description ---------------------------------------------Part Number17 8 Screw -----------------------------------------------------00016450018 7 Nut ---------------------------------------------------------04049990119 11 Lockwasher ----------------------------------------------048164808207 2 Condenser Relief Shutoff Valve --------------------735039964208 1 Pipe Nipple- Units w/o Sound Insulation ---------735031797 1 Pipe Nipple- Units w/ Sound Insulation -----------071935501209 1 Evaporator Relief Valve ------------------------------See Relief Valve Table213 2 Condenser Relief Valve ------------------------------See Relief Valve Table220 8 Discharge Check Valve Screw Std. Condenser Refrigerant Press- 225 PSI -------735033974 High Cond. Refrigerant Press.- 250/300 PSI -------735033975221 16 Nut ---------------------------------------------------------735029608224 1 Discharge Check Valve Std. Condenser Refrigerant Press- 225 PSI -------735040319 High Cond. Refrigerant Press.- 250/300 PSI ------735040310225 2 Gasket ----------------------------------------------------070199012226 1 Flange ----------------------------------------------------735031835227 1 Pipe- 2626 Stack --------------------------------------P060REAAAA Pipe- 3026 Stack --------------------------------------P160REAAAA Pipe- 3030 Stack --------------------------------------P126REAAAA

231 1 Pipe- 2626 Stack --------------------------------------P072SBEBAA Pipe- 3026/3030 Stack ------------------------------P072SBEBAM Coupling --------------------------------------------------735031434232 2 Weld Ring ------------------------------------------------735031828233 1 Ring- 30" Evap Only ----------------------------------070702901234 1 Elbow -----------------------------------------------------735031329235 1 Pipe- 2626 Stack --------------------------------------P072SBBEAM Pipe- 3026/3030 Stack ------------------------------P072SBAEAA

273

273273



26" & 30" Evaporator237 1 Victaulic Coupling- Stack 2626 10" --------------070193902 Gasket- Stack 2626 10" ----------------------------070194002 Victaulic Coupling- Stack 3026/3030 12" -------070193901 Gasket- Stack 3026/3030 12" ---------------------070194001238 1 Pilot Expansion Valve: 9 Ton ------------------------735048665 Pilot Expansion Valve: 10 Ton ----------------------735048667239 1 Tube Assembly -----------------------------------------070014611240 1 Strainer ---------------------------------------------------735030502241 1 Tube- Pilot Expanion Valve- Stack 2626 --------071284201 Tube- Pilot Expanion Valve- Stack 3026 --------071285301 Tube- Pilot Expanion Valve- Stack 3030 --------072047401242 4 Bushing --------------------------------------------------735031406243 1 T Assembly ----------------------------------------------735061444246 1 Motor Cooling Flange ---------------------------------744341501247 2 Gasket ----------------------------------------------------070199014248 4 Screw -----------------------------------------------------735017319249 1 Tube- Motor Cooling: 280-550 HP, 600-650HP 60Hz Only ---------070299801 1 Tube- Motor Cooling: 700-950 HP, 600-650HP 50Hz Only ---------070703001252 2 Strap ------------------------------------------------------735057284253 1 Tube: Motor Cooling Stack 2626 -----------------070687601 Tube: Motor Cooling Stack 3026 -----------------070683201 Tube: Motor Cooling Stack 3030 -----------------070682601254 1 Tube: Motor Cooling Stack 2626 -----------------070687701 Tube: Motor Cooling Stack 3026 -----------------070683101 Tube: Motor Cooling Stack 3030 -----------------070682901258 1 T ------------------------------------------------------------041117809259 1 Tube Stack 2626 -------------------------------------070208246 Tube Stack 3026/3030 -----------------------------070208238260 1 Tube- Oil Supply Stack 2626 ----------------------070687401 Tube- Oil Suuply Stack 3026/3030--------------070682501261 2 Elbow -----------------------------------------------------041117206270 2 Adapter ---------------------------------------------------735044358273 2 Elbow -----------------------------------------------------041117106281 2 Adapter ---------------------------------------------------071909501282 1 Tube- Strainer -------------------------------------------070851702284 1 Shut Off Valve -------------------------------------------735039907285 1 Tube- Oil Drain: 280-550 HP, 600-650HP 60Hz Only 26" Evaporator -----071284601 30" Evaporator -----072047201 1 Tube- Oil Drain: 700-950 HP, 600-650HP 50Hz Only 26" Evaporator -----070929801 30" Evaporator -----070930101287 1 Tube- Motor Housing: 280-550 HP, 600-650HP 60Hz Only 26" Evaporator -----070851712 30" Evaporator -----070851710 1 Tube- Motor Housing: 700-950 HP, 600-650HP 50Hz Only 26" Evaporator -----070056716 30" Evaporator -----070056714288 4 Screw -----------------------------------------------------735033847289 1 Flange ----------------------------------------------------070290301290 2 O'Ring -----------------------------------------------------735073629329 1 Sensor Well Water-Cooled Oil Cooler ---------------------------070809046 Refrigerant-Cooled Oil Cooler --------------------070809040950 1 Main Liquid Valve (King Valve) ---------------------735039809951 1 King Valve Gasket -------------------------------------070199106952 1 Motor Cooling Shutoff Valve-------------------------735039929999 1 Tube -------------------------------------------------------735063023



Front View- Part Two- Main Components36" Evaporator

Ref # Qty. Description ---------------------------------------------Part Number17 8 Screw -----------------------------------------------------00016450018 7 Nut ---------------------------------------------------------04049990119 11 Lockwasher ----------------------------------------------048164808207 2 Pipe Nipple- Units w/o Sound Insulation ---------735031797 2 Pipe Nipple- Units w/ Sound Insulation -----------071935501208 4 Condenser Relief Shutoff Valve --------------------735039964209 2 Evaporator Relief Valve ------------------------------See Relief Valve Table213 4 Condenser Relief Valve ------------------------------See Relief Valve Table231 1 Pipe --------------------------------------------------------P072SBEBAM Coupling --------------------------------------------------735031434232 2 Weld Ring ------------------------------------------------735031828233 1 Ring -------------------------------------------------------070702901234 1 Elbow -----------------------------------------------------735031329235 1 Pipe- ------------------------------------------------------P066SBAEAA237 1 Victaulic Coupling- 12" --------------------------------070193901

950 951 952

246

252



Front View- Part Two- Main Components36" Evaporator

Gasket- 12" ---------------------------------------------070194001242 4 Bushing ---------------------------------------------------735031406243 1 T Assembly ----------------------------------------------735061444246 1 Motor Cooling Flange ---------------------------------744341501247 2 Gasket ----------------------------------------------------070199014249 1 Tube- Motor Cooling: 280-550 HP, 600-650HP 60Hz Only ---------070299801 1 Tube- Motor Cooling: 700-950 HP, 600-650HP 50Hz Only ---------070703001

252 2 Strap ------------------------------------------------------735057284253 1 Tube: Motor Cooling Stack 3630 -----------------070686801 Tube: Motor Cooling Stack 3636 -----------------070685701254 1 Tube: Motor Cooling --------------------------------070685801258 1 T ------------------------------------------------------------041117809259 1 Tube -------------------------------------------------------070208238260 1 Tube -------------------------------------------------------070684801261 2 Elbow -----------------------------------------------------041117206270 2 Adapter ---------------------------------------------------735044358271 1 Tube- Water Return -----------------------------------070685001272 1 Tube- Water Supply -----------------------------------070685101273 2 Elbow -----------------------------------------------------041117106281 2 Adapter ---------------------------------------------------071909501285 1 Tube- Oil Drain: 280-550 HP, 600-650HP 60Hz Only ---------070930401 1 Tube- Oil Drain: 700-950 HP, 600-650HP 50Hz Only ---------070937201287 1 Tube- Motor Housing: 280-550 HP, 600-650HP 60Hz Only ---------070856715 1 Tube- Motor Housing: 700-950 HP, 600-650HP 50Hz Only ---------070056729288 4 Screw -----------------------------------------------------735033847289 1 Flange ----------------------------------------------------070290301290 2 O'Ring -----------------------------------------------------735073629329 1 Sensor Well Water-Cooled Oil Cooler ---------------------------070809046 Refrigerant-Cooled Oil Cooler --------------------070809040950 1 Main Liquid Valve (King Valve) ---------------------735039809951 1 King Valve Gasket -------------------------------------070199106952 1 Motor Cooling Shutoff Valve-------------------------735039929999 1 Tube -------------------------------------------------------735063023



Cond Size Ref. Press. Relief ValveAll 225 PSI (Std) 735045829All 250 PSI 735045824All 275 PSI 735045826All 300 PSI 735045834

Evap Size Ref. Pressure Water Press. Relief ValveAll 180 PSI (Std) 150 PSI (Std.)------ 735045811 All 225 PSI 250 PSI-------------- 735045840

Condenser Relief Valve

Evaporator Relief Valve


Ref # Qty. Description ----------------------------- Part Number14 2 Adapter ----------------------------------- 07029660116 2 Sealing Ring ---------------------------- 736017604

Complete Ass'y --------------------------------------------- 072102202Connection Head ------------------------------------------- 070083101Return Head --------------------------------------------- 070083201Head Gasket (2) -------------------------------------------- 070199401


Oil Cooler Components


Unit Assembly Components 1988- 2002Oil Circuit Piping

Ref # Qty. Description -------------------------------- Part Number202 1 Flare Nut- before 3/95 ------------------- 000140300 Flare Cap after 3/95 ---------------------- 073243901210 2 Screw after 3/95 ------------------------ 735033850 2 Screw before 3/95 --------------------- 735033851211 1 O'Ring after 3/95 ------------------------ 735073657 1 O'Ring before 3/95 --------------------- 735073649212 1 Flange ---------------------------------------- 073078901215 1 Line Assembly ----------------------------- 744425301217 1 Elbow ----------------------------------------- 041117110218 1 Tube ------------------------------------------ 070211460219 1 Tube- 26" Evaporator -------------------- 070211076 Tube- 30" Evaporator -------------------- 070211087250 2 Connector ----------------------------------- 735043914255 1 Tube- Drain Stack 2626 ---------------- 070839603 1 Stack 3026/3030 -------- 070839602256 1 Tube ------------------------------------------ 070206605257 1 Tube- Oil Cooler 26" Evaporator ---- 070687001 Tube- Oil Cooler 30" Evaporator ---- 070681901261 2 Elbow ----------------------------------------- 041117206262 1 Tube ------------------------------------------ 070208720263 1 Tube- Stack 2626 ------------------------- 070208081 Stack 3026/3030 ----------------- 070208106265 2 Adapter -------------------------------------- 735044361266 1 Tube- Oil Supply --------------------------- 070690901267 1 Tube- Vent ---------------------------------- 070305701268 1 Check Valve -------------------------------- 735040326


NOTES:The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled2. Shell Stack (Evap Diameter/Condenser Diameter)3. Vessel Length (12' or 16')4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional)

Oil Cooler Solenoid Valve(If factory installed- Optional)

Ref # Qty. Description -------------------------------- Part Number269 1 Tube ------------------------------------------ 070208025271 1 Tube- Water Ret. Stack 2626 --------- 070671701 Tube- Water Ret. Stack 3026/3030 -- 070681701272 1 Tube- Water Sup. Stack 2626 --------- 070671801 Tube- Water Ret. Stack 3026/3030 -- 070681801273 2 Elbow ----------------------------------------- 041117106274 1 Tube- 12' Vessels ------------------------- 070208086 16' Vessels------------------------- 070208330275 1 Tube- Water -------------------------------- 070851001276 1 Water Regulating Valve Std. Evaporator Water Press. ------ 735075404 High Evaporator Water Press. ------ 759945101277 1 Tube- 12' Vessels w/ Factory Mounted Solenoid ---- 070208112 w/o Factory Mounted Solenoid ---- 070208248 1 Tube- 16' Vessels w/ Factory Mounted Solenoid ---- 070208358 w/o Factory Mounted Solenoid ---- 070208494278 1 Tube ------------------------------------------ 070296001279 1 Tube- Thrust- 26" Evaporator --------- 070687301 Tube- Thrust- 30" Evaporator --------- 070682401286 1 Oil Cooler Solenoid Valve (opt.) ------- 735048445299 1 Reducer ------------------------------------- 041116528398 1 Check Valve -------------------------------- 735040332NS 1 Factory Mounted Solenoid Cable ----- 070840001

Oil Circuit (Top View) w/ Water Cooled Oil Cooler



Ref # Qty. Description -------------------------------- Part Number202 1 Flare Nut- before 3/95 ------------------- 000140300 Flare Cap after 3/95 ---------------------- 073243901210 2 Screw after 3/95 ------------------------ 735033850 2 Screw before 3/95 --------------------- 735033851211 1 O'Ring after 3/95 ------------------------ 735073657 1 O'Ring before 3/95 --------------------- 735073649212 1 Flange ---------------------------------------- 073078901215 1 Line Assembly ----------------------------- 744425301217 1 Elbow ----------------------------------------- 041117110218 1 Tube ------------------------------------------ 070211460219 1 Tube ------------------------------------------ 070211102250 2 Connector ----------------------------------- 735043914255 1 Tube- Drain ------------------------------- 070839601256 1 Tube ------------------------------------------ 070206605257 1 Tube- Oil Cooler --------------------------- 070685201261 2 Elbow ----------------------------------------- 041117206262 1 Tube ------------------------------------------ 070208720263 1 Tube ------------------------------------------ 070208114265 2 Adapter -------------------------------------- 735044361266 1 Tube- Oil Supply --------------------------- 070690901267 1 Tube- Vent ---------------------------------- 070305701268 1 Check Valve -------------------------------- 735040326269 1 Tube ------------------------------------------ 070208025

36" EvaporatorRef # Qty. Description -------------------------------- Part Number273 2 Elbow ----------------------------------------- 041117106274 1 Tube ------------------------------------------ 070208330275 1 Tube- Water -------------------------------- 070851001276 1 Water Regulating Valve Std. Evaporator Water Press. ------ 735075404 High Evaporator Water Press. ------ 759945101277 1 Tube- w/ Factory Mounted Solenoid ---- 070208358 w/o Factory Mounted Solenoid ---- 070208494278 1 Tube ------------------------------------------ 070296001279 1 Tube- Thrust -------------------------------- 070684901286 1 Oil Cooler Solenoid Valve (opt.) ------- 735048445299 1 Reducer ------------------------------------- 041116528398 1 Check Valve -------------------------------- 735040332NS 1 Factory Mounted Solenoid Cable ----- 070840001

Unit Assembly Components 1988- 2002Oil Circuit Piping

NOTES:The oil cooler piping is contingent on several factors: 1. Oil Cooler Cooling Method:Water Cooled w/o factory mounted solenoid (Std.) or Water-Cooled w/factory mounted solenoid or Refrigerant Cooled2. Shell Stack (Evap Diameter/Condenser Diameter)3. Vessel Length (12' or 16')4. Waterside Design Pressure: 150 PSI (std.) 250, 350 PSI (optional)

Oil Cooler Solenoid Valve(If factory installed- Optional)

Oil Circuit (Top View) w/ Water Cooled Oil Cooler

36" Evaporator


Unit Assembly Components 1988- 2002Refrigerant Cooled Oil Circuit Piping (optional)

Shell Stack 2626

Refrigerant-Cooled Oil Cooler- Shell Stack 2626

Ref # Qty. Description ----------------------------------------- Part Number297 1 Evap Inlet Flange ---------------------------------- 072046001620 1 T -------------------------------------------------------- 041117809621 1 Tube --------------------------------------------------- 070208051623 1 Reducer ---------------------------------------------- 041116515624 1 Strainer ----------------------------------------------- 735030501625 1 Tube- Oil Supply ----------------------------------- 071294801626 1 Elbow ------------------------------------------------- 041117503627 1 Expansion Valve- 12 Ton ------------------------ 070301501628 1 Tube- Oil Supply ----------------------------------- 070923201629 1 Tube- Oil Return ----------------------------------- 071284401630 1 Tube --------------------------------------------------- 070206072631 1 Ball Valve -------------------------------------------- 036562904632 1 Reducer ---------------------------------------------- 041116611633 1 Tube- Oil Supply ----------------------------------- 071294901



Shell Stacks 3026 & 3030

Refrigerant-Cooled Oil Cooler- Shell Stacks 3026 & 3030Ref # Qty. Description ----------------------------------------- Part Number295 1 Evap Inlet Flange ---------------------------------- 072046001620 1 T -------------------------------------------------------- 041117809621 1 Tube --------------------------------------------------- 070208051622 1 Check Valve ----------------------------------------- 735040326623 1 Reducer ---------------------------------------------- 041116515624 1 Strainer ----------------------------------------------- 735030501625 1 Tube- Oil Supply ----------------------------------- 071294801626 1 Elbow ------------------------------------------------- 041117503627 1 Expansion Valve- 12 Ton ------------------------ 070301501628 1 Tube- Oil Supply ----------------------------------- 070923201629 1 Tube- Oil Return ----------------------------------- 072047701630 1 Tube --------------------------------------------------- 070208075631 1 Ball Valve -------------------------------------------- 036562904632 1 Shut Off Valve -------------------------------------- 735039965

622 632



Shell Stack 3630


Ref # Qty. Description ----------------------------------------- Part Number297 1 Evap Inlet Flange ---------------------------------- 070359501620 1 T -------------------------------------------------------- 041117809621 1 Tube --------------------------------------------------- 070208051623 1 Reducer ---------------------------------------------- 041116515624 1 Strainer ----------------------------------------------- 735030501625 1 Tube- Oil Supply ----------------------------------- 071294801626 1 Elbow ------------------------------------------------- 041117503627 1 Expansion Valve- 12 Ton ------------------------ 070301501628 1 Tube- Oil Supply ----------------------------------- 070923201629 1 Tube- Oil Return ----------------------------------- 071298501630 1 Tube --------------------------------------------------- 070208075631 1 Ball Valve -------------------------------------------- 036562904632 1 Reducer ---------------------------------------------- 041116611633 1 Tube- Oil Supply ----------------------------------- 071294901



Shell Stack 3636

Ref # Qty. Description -------------------- Part Number297 1 Evap Inlet Flange ------------- 070359501620 1 T ----------------------------------- 041117809621 1 Tube ------------------------------ 070208051624 1 Strainer -------------------------- 735030501625 1 Tube- Oil Supply -------------- 071294801626 1 Elbow ---------------------------- 041117503627 1 Expansion Valve- 12 Ton --- 070301501628 1 Tube- Oil Supply -------------- 070923201629 1 Tube- Oil Return -------------- 071298501630 1 Tube ------------------------------ 070208075631 1 Ball Valve ----------------------- 036562904632 1 Reducer ------------------------- 041116611633 1 Tube- Oil Supply -------------- 071294901



Ref # Qty. Description ----------------------------------------- Part Number296 1 T -------------------------------------------------------- 071996103701 1 Tube- Hot Gas Bypass --------------------------- 071285201703 1 Elbow ------------------------------------------------- 041117311704 1 Expansion Valve Tube- Hot Gas --------------- 735048627705 1 Tube --------------------------------------------------- 070213110707 1 Coupling ---------------------------------------------- 735044233708 1 Tube --------------------------------------------------- 070140118709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077203712 1 Tube --------------------------------------------------- 070400805713 1 T -------------------------------------------------------- 041117916714 1 Coupling ---------------------------------------------- 735044212715 1 T Ass'y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 041117803717 1 Flange Kit -------------------------------------------- 735016403718 1 Adapter ----------------------------------------------- 735049706720 1 Tube --------------------------------------------------- 735051805721 1 Flare Nut --------------------------------------------- 000136100724 1 Tube --------------------------------------------------- 071284301726 1 T -------------------------------------------------------- 041118065727 1 Tube --------------------------------------------------- 071284001728 1 Tube --------------------------------------------------- 070213086733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 8 ft Insulation --------------------------------------------- 019438500

Hot Gas Bypass Components- 26" Evaporator

Unit Assembly Components 1988- 2002Hot Gas BypassShell Stack 2626



733 734 735

Ref # Qty. Description ----------------------------------------- Part Number296 1 T -------------------------------------------------------- 071996103701 1 Tube- Hot Gas Bypass --------------------------- 071290401703 1 Elbow ------------------------------------------------- 041117311704 1 Expansion Valve Tube- Hot Gas --------------- 735048627705 1 Tube --------------------------------------------------- 070213110707 1 Coupling ---------------------------------------------- 735044233708 1 Tube --------------------------------------------------- 070140118709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077203712 1 Tube --------------------------------------------------- 070400805713 1 T -------------------------------------------------------- 041117916714 1 Coupling ---------------------------------------------- 735044212715 1 T Ass'y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 041117803717 1 Flange Kit -------------------------------------------- 735016403718 1 Adapter ----------------------------------------------- 735049706720 1 Tube --------------------------------------------------- 735051805721 1 Flare Nut --------------------------------------------- 000136100724 1 Tube --------------------------------------------------- 071290501726 1 T -------------------------------------------------------- 041118065727 1 Tube --------------------------------------------------- 071284001728 1 Tube --------------------------------------------------- 070213086733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 8 ft Insulation --------------------------------------------- 019438500

Hot Gas Bypass Components- Shell Stack 3026



Ref # Qty. Description ----------------------------------------- Part NumberNS 1 Hot Gas T -------------------------------------------- 071996103701 1 Tube- Hot Gas Bypass --------------------------- 071290401703 1 Elbow ------------------------------------------------- 041117311704 1 Expansion Valve Tube- Hot Gas --------------- 735048627705 1 Tube --------------------------------------------------- 070213110707 1 Coupling ---------------------------------------------- 735044233708 1 Tube --------------------------------------------------- 070140118709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077203712 1 Tube --------------------------------------------------- 070400805713 1 T -------------------------------------------------------- 041117916714 1 Coupling ---------------------------------------------- 735044212715 1 T Ass'y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 041117803717 1 Flange Kit -------------------------------------------- 735016403718 1 Adapter ----------------------------------------------- 735049706720 1 Tube --------------------------------------------------- 735051805721 1 Flare Nut --------------------------------------------- 000136100724 1 Tube --------------------------------------------------- 071290501726 1 T -------------------------------------------------------- 041118065727 1 Tube --------------------------------------------------- 071284001733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 8 ft Insulation --------------------------------------------- 019438500


733 734 735




Ref # Qty. Description ----------------------------------------- Part Number701 1 Tube- Hot Gas Bypass --------------------------- 070685401702 1 Pilot Hot Gas Valve -------------------------------- 070266401703 1 Elbow ------------------------------------------------- 041117311704 1 Expansion Valve Tube- Hot Gas --------------- 735048627705 1 Tube --------------------------------------------------- 070213142707 1 Coupling ---------------------------------------------- 735044233708 1 Tube --------------------------------------------------- 070140132709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077203712 1 Tube --------------------------------------------------- 070400815713 1 T -------------------------------------------------------- 041117916714 1 Coupling ---------------------------------------------- 735044212715 1 T Ass'y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 735034415717 1 Flange Kit -------------------------------------------- 735016403718 1 Adapter ----------------------------------------------- 735049706720 1 Tube --------------------------------------------------- 735051805721 1 Flare Nut --------------------------------------------- 000136100723 3 Screw ------------------------------------------------- 735032743733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 8 ft Insulation --------------------------------------------- 019438500

703

709

711

710 720 713 708707

705717 718

734733 735




Ref # Qty. Description ----------------------------------------- Part Number701 1 Tube- Hot Gas Bypass --------------------------- 070685401702 1 Pilot Hot Gas Valve -------------------------------- 070266401703 1 Elbow ------------------------------------------------- 041117311704 1 Expansion Valve Tube- Hot Gas --------------- 735048627705 1 Tube --------------------------------------------------- 070213142707 1 Coupling ---------------------------------------------- 735044233708 1 Tube --------------------------------------------------- 070140132709 1 Solenoid Valve -------------------------------------- 735048430710 1 Tube- Hot Gas -------------------------------------- 070251001711 1 Hot Gas Bypass Regulator Valve -------------- 735077203712 1 Tube --------------------------------------------------- 070400815713 1 T -------------------------------------------------------- 041117916714 1 Coupling ---------------------------------------------- 735044212715 1 T Ass'y ------------------------------------------------ 735061431716 1 T -------------------------------------------------------- 735034415717 1 Flange Kit -------------------------------------------- 735016403718 1 Adapter ----------------------------------------------- 735049706720 1 Tube --------------------------------------------------- 735051805721 1 Flare Nut --------------------------------------------- 000136100723 3 Screw ------------------------------------------------- 735032743733 Insulation Adhesive -------------------------------- 000986000734 2 ft2 Insulation --------------------------------------------- 047662050735 8 ft Insulation --------------------------------------------- 019438500

703

709

711

710 720 713

705

708707

717 718

734733 735


Unit Assembly Components 1988- 2002Liquid Injection

*Liquid Injection Tube DetailRef # Qty. Description ----------Part Number1 1 Tube- 26" Evap. ----------070275701 30" Evap. ----------073078501 36" Evap -----------0730784012 1 Tube- L.I. 26" Evap. ----------070687201 30" Evap. ----------070300001 36" Evap -----------0706847013 1 Strainer ----------------7350305364 1 Solenoid Valve ------7350484615 1 Reducer ---------------0411166186 1 Tube- L.I.--------------070299901

Ref # Qty. Description ------------- Part Number601 1 Tube Stack 2626 --------- 070687901 Stack 3026 --------- 070683301 Stack 3030 --------- 070683001 Stack 3630 --------- 070686601 Stack 3636 --------- 070685501602 1 Tube Stack 2626 --------- 070687801 Stack 3026 --------- 070684101 Stack 3030 --------- 070682301 Stack 3630 --------- 070686701 Stack 3636 --------- 070685601605 1 L.I. Tube Ass'y 26" Evaporator ----- 070023802 30" Evaporator ----- 070023825 36" Evaporator ----- 070023824607 1 Connector ---------------- 735043914608 1 Clamp --------------------- 040971316609 4 Screw ---------------------- 735032743610 1 Strap ----------------------- 070299601


Parts Detail: 450 Ton & 650 TonRef # Qty. Description ------ Part Number141 1 Body -------------------070416402142 1 Cap --------------------070382201143 1 Spring -----------------735036935144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 450 Ton -----074190997 * Piston- 650 Ton -----074190998 *151 2 * Seal Ring -------------736017602152 1 O Ring -----------------735043674153 6 Screw ------------------735033927154 1 Pin ----------------------735038038155 1 Coupling --------------735044234157 1 Cap --------------------071556904158 1 O Ring -----------------735073650159 1 Washer ----------------735038309160 6 Washer ----------------040500308

Parts Detail: 1100 TonRef # Qty. Description ------ Part Number141 1 Body -------------------071617601142 1 Cap --------------------070357801143 1 Spring -----------------735036931144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 1100 Ton ----759768204 *151 2 * Seal Ring -------------736017601152 1 O Ring -----------------735073633153 6 Screw ------------------735033839154 1 Pin ----------------------735038038155 1 Coupling --------------735044231157 1 Cap --------------------071556904158 1 O Ring -----------------735073650159 1 Washer ----------------735038309160 6 Washer ----------------040500308

Unit Assembly Components 1988- 2002Main Expansion Valve- Parts Detail

* Prior to 4/96, the Piston had one Seal Ring groove. If a new Piston is required for a unit built prior to 4/96, two Seal Rings must be ordered.


Unit Assembly Components1982 - 1988

Qty. Description --------------------------------------------------------------Part NumberExpansion Valves 1 650 Ton (self-manufactured)------------------------------------------735774202 1 Pilot Valve for 650 Ton Valve- 8 Ton --------------------------------735048663 1 1000 Ton (self-manufactured) ----------------------------------------735774201 1 Pilot Valve for 1000 Ton Valve- 8 Ton ------------------------------735048640 2 250 Ton (Alco) ------------------------------------------------------------735048626 2 200 Ton (Alco) ------------------------------------------------------------735048624 2 300 Ton (Alco) ------------------------------------------------------------735048627 1 Pilot Valve for dual TXV- 7.5 Tons -----------------------------------735048634Check, Service, and Shut Off Valves 1 Motor Cooling Check Valve -------------------------------------------735040326 1 Discharge Check Valve- 8" -------------------------------------------735040319 1 Oil Line Check Valve ---------------------------------------------------735040305 1 Condenser Service Valve ---------------------------------------------735039929 1 Evaporator Service Valve ---------------------------------------------735039929 1 Condenser 3- Way Service Valve -----------------------------------735039946 1 Motor Cooling Shutoff Valve ------------------------------------------735080501 1 Main Liquid Service Valve ---------------------------------------------735039907Relief Valves & Components 1 Oil Relief Valve -----------------------------------------------------------735045818 2 Condenser Relief Valve 180 PSIG ----------------------------------------------------------735045811 200 PSIG ----------------------------------------------------------735045817 250 PSIG ----------------------------------------------------------735045824 1 Evaporator Relief Valve- 150 PSIG ---------------------------------735045808Oil Cooler 1 Oil Cooler Assembly (purchased) -----------------------------------735075107Hot Gas Bypass Components 1 Solenoid Valve -----------------------------------------------------------735048430 1 Hot Gas Bypass Valve -------------------------------------------------735077202 1 Hot Gas Expansion Valve- 300 Ton ---------------------------------735048627King Valve & Components 1 3" King Valve -------------------------------------------------------------735039807 1 3" King Valve Gasket ---------------------------------------------------735043542 1 3" King Valve Flange Kit -----------------------------------------------735016404 1 4" King Valve -------------------------------------------------------------735039809 1 4" King Valve Gasket ---------------------------------------------------735043544 1 4" King Valve Flange Kit -----------------------------------------------735016406Gaskets & Seals 2 Motor Cooling Flange Gasket ----------------------------------------735013062 1 Motor Drain Line Flange Gasket ------------------------------------735013024 1 Discharge Victaulic Gasket- 6" ---------------------------------------070194005 1 Oil Cooler Gasket -------------------------------------------------------735977702Driers and Strainers 2 Filter Drier- Motor Cooling Line --------------------------------------735028813Couplings and Flanges 1 Motor Cooling Flange --------------------------------------------------744341501 4 Motor Cooling Flange Bolt --------------------------------------------735017319 1 Motor Drain Line Flange -----------------------------------------------735044316 1 Motor Drain Line Flange -----------------------------------------------735033847 1 Discharge Victaulic Coupling- 6" ------------------------------------070193905 1 Suction Victaulic Coupling (at Evaporator)- 10" -----------------070193902


Unit Assembly Components1966 - 1981

Qty. Description --------------------------------------------------------------Part NumberExpansion Valves 2 150 Ton (Alco) ------------------------------------------------------------735048625 2 250 Ton (Alco) ------------------------------------------------------------735048626 2 200 Ton (Alco) ------------------------------------------------------------735048624 2 300 Ton (Alco) ------------------------------------------------------------735048627 1 Pilot Valve for dual TXV- 7.5 Tons -----------------------------------735048618Check, Service, and Shut Off Valves 1 Motor Cooling Check Valve -------------------------------------------735040326 1 Discharge Check Valve- 8"- after Serial No. BP8615 ---------735040319 1 Discharge Check Valve- 8"- before Serial No. BP8615 --------735040334 1 Condenser Service Valve ---------------------------------------------735039929 1 Evaporator Service Valve ---------------------------------------------735039929 1 Condenser 3- Way Service Valve -----------------------------------735039946Relief Valves & Components 2 Condenser Relief Valve- 180 PSIG ---------------------------------735045811 1 Evaporator Relief Valve- 150 PSIG ---------------------------------735045808Oil Cooler 1 Oil Cooler Assembly (purchased) -----------------------------------735075107Hot Gas Bypass Components 1 Solenoid Valve -----------------------------------------------------------735048430 1 Hot Gas Bypass Valve -------------------------------------------------735077202 1 Hot Gas Expansion Valve: 150 Ton- Hot Gas Capacity- 50 Tons -----------------------------735048625 200 Ton- Hot Gas Capacity- 75 Tons -----------------------------735048624 250 Ton- Hot Gas Capacity- 85 Tons -----------------------------735048626 300 Ton- Hot Gas Capacity- 100 Tons ---------------------------735048627King Valve & Components 1 3" King Valve -------------------------------------------------------------735039807 1 3" King Valve Gasket ---------------------------------------------------735043542 1 3" King Valve Flange Kit -----------------------------------------------735016404 1 4" King Valve -------------------------------------------------------------735039809 1 4" King Valve Gasket ---------------------------------------------------735043544 1 4" King Valve Flange Kit -----------------------------------------------735016406Gaskets & Seals 2 Motor Cooling Flange Gasket ----------------------------------------735013062 1 Motor Drain Line Flange Gasket ------------------------------------735013024 1 Discharge Victaulic Gasket- 6" ---------------------------------------070194005Driers and Strainers 2 Filter Drier- Motor Cooling Line --------------------------------------735028813Couplings and Flanges 1 Discharge Victaulic Coupling- 6" ------------------------------------070193905 1 Suction Victaulic Coupling (at Evaporator)- 10" -----------------070193902


CondenserThe Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation package for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 2616

Vessel Diameter Vessel Length

Vessel Application Quantity -------------------------------Part Number2612 No Sound 83 square feet ------------------------0476620502616 No Sound 111 square feet -----------------------0476620503012 No Sound 95 square feet ------------------------0476620503016 No Sound 128 square feet -----------------------0476620503616 No Sound 153 square feet -----------------------0476620502612 Sound 120 square feet -----------------------047662050 100 square feet -----------------------0707154012616 Sound 150 square feet -----------------------047662050 130 square feet -----------------------0707154013012 Sound 140 square feet -----------------------047662050 120 square feet -----------------------0707154013016 Sound 205 square feet -----------------------047662050 185 square feet -----------------------0707154013616 Sound 200 square feet -----------------------047662050 175 square feet -----------------------070715401

Unit Assembly Components

EvaporatorThe Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part num-bers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows:

2616

Vessel Diameter Vessel LengthVessel Application Quantity ---------------------------------------Part Number2612 3/4" 103 square feet ------------------------------0476620502616 3/4" 131 square feet ------------------------------0476620503012 3/4" 115 square feet ------------------------------0476620503016 3/4" 148 square feet ------------------------------0476620503616 3/4" 172 square feet ------------------------------0476620502612 1 1/2" 198 square feet ------------------------------0476620502616 1 1/2" 255 square feet ------------------------------0476620503012 1 1/2" 232 square feet ------------------------------0476620503016 1 1/2" 290 square feet ------------------------------0476620503616 1 1/2" 341 square feet ------------------------------047662050

Evaporator/Condenser HeadsThe Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation.

Diameter Application Quantity ----------------------------- Part Number26 3/4" 11 square feet ---------------------- 04766205030 3/4" 12 square feet ---------------------- 04766205036 3/4" 15 square feet ---------------------- 04766205026 1 1/2" 24 square feet ---------------------- 04766205030 1 1/2" 25 square feet ---------------------- 04766205036 1 1/2" 33 square feet ---------------------- 047662050

Vessel Insulation


Factory Mounted Starter Mounting Components and Cables


Factory Mounted Starter Mounting Components and Cables, Continued

Common PartsRef # Qty. Description ------------ Part No.426 1 Cable --------------------- 070798978443 8 Nut ------------------------ 735029505445 8 Screw -------------------- 735033246447 8 Washer ------------------ 048164814448 2 Angle --------------------- 070677901449 2 Angle --------------------- 070360901

The part numbers for the cables connecting the starter to the motor terminal box (ref # 428 and 429) are de-termined by the Motor RLA (printed on the compressor data plate). See the list below.

CablesMotor RLA= 460Ref # Qty. Part No.26" & 30" & 36" Evap.428 1 074130935429 1 074130936 1 071513692

Motor RLA= 798Ref # Qty. Part No.26" & 30" & 36" Evap.428 2 074130933429 2 074130934 1 071513692



Motor RLA= 348Ref # Qty. Part No.26" & 30" Evap. Only428 1 074130925429 1 074130926 1 07151369236" Evap. Only428 1 074130931429 1 074130932 1 071513692

Motor RLA= 399Ref # Qty. Part No.26" & 30" Evap. Only428 1 074130927429 1 074130928 1 07151369236" Evap. Only428 1 074130933429 1 074130934 1 071513692


Surge Capacitor

These Surge Capacitors are used in all Voltage applica-tions except:3300/60/33300/50/34160/60/32400/60/3

Surge Capacitor, 0-480V: -------------------- 736017502Surge Capacitor, 481-600V: ----------------- 736017503Surge Capacitor Label: ------------------------ 072922701

Power Correction Capacitor

The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor.

KVAR ------Part No. 17.5 --------047938526 30 -----------047938531 35 -----------736012912 40 -----------736012914 60 -----------736012916

50 Hz Capacitor Modification

Entire Assembly (includes wiring, strap, bracket and capacitor): 775111401

Capacitor Only (25MFD/370V): 735067402

Flow Switch Option

Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole ..............017503300 ..........2High Pressure (250-300 PSI), 3"- 8" Pipe, Single Pole ..............070180401 ..........2All Pressures, 10" Pipe and Above, Single Pole .........................070180503 ..........2

Description Part No.

Description Part No. Qty.


Mounting BracketsCompressor/Lube Box/Oil Pump/

ControlBox/Starter

Ref # Qty. Description -------------- Part No. Mounting Brackets301 1 Compressor Bracket Stack 2626 12' Vessels ------------ 070027807 16' Vessels ------------ 070027808 Stack 3026 12' Vessels ------------ 070027804 16' Vessels ------------ 070027805 Stack 3030 12' Vessels ----------- 070027804 16' Vessels ----------- 070027805 Stack 3630/3636 ------ 16' Vessels ----------- 070027806 303 2 Oil Pump Bracket 26" Evaporator ------- 070014401 30" Evaporator ------- 070029903 36" Evaporator ------- 070029902304 2 Lube Box Bracket ------- 744439002306 2 Control Box Bracket 26" Evaporator ------- 070013251 30" Evaporator ------- 070013253 36" Evaporator ------- 070013253NS 4 Starter Bracket (Factory Mounted) --- 070460101

301


Control Box- Model 180 (1987-94)Legend & Software Nomenclature

LEGEND

A ........................................ Alarm, Relay CoilCAP ................................... CapacitorCB...................................... Circuit BreakerCHW .................................. Evaporator Flow SwitchCHWI ................................. Evaporator Water InterlocksCHWR ............................... Evaporator Water Pump RelayCW ..................................... Condenser Flow SwitchCWI .................................... Condenser Water InterlocksCWR ................................. Condenser Pump Water RelayC1,C2 ................................ Cooling Tower Fan RelayFT ...................................... Safety Fault Trip RelayG ........................................ Green Light (Micro Status)GD ..................................... Guardistor RelayHG ..................................... Hot Gas SolenoidHP ...................................... High Pressure RelayL1 ...................................... Liquid Injection SolenoidMA .................................... Contactor AuxiliaryMCR .................................. Compressor Motor Starter Coil Relay (Starter)MHP ................................... Mechanical/Electrical High Pressure ControlMLP ................................... Mechanical/Electrical Low Pressure Control

MOV .................................. Metal Oxide VaristorOC ..................................... Oil Cooler SolenoidOD ..................................... Oil Pressure Differential SwitchOGT ................................... Oil Gauge Pressure TransducerOL ...................................... OverloadOP ..................................... Oil Pump ContactorPT ...................................... Pneumatic Pressure Transducer (Optional)R ........................................ Red Light (Unload)SA, SB ............................... Vane Control SolenoidsSG ..................................... Surgeguard RelaySW1 ................................... Panel Start/Stop SwitchSW2 ................................... Remote Start/Stop SwitchTO ...................................... Timed Open ContactsTR-1,TR-2,TR-3 ................. Transformer (24 VAC CT)TS1,TS2,TS3,TS4 ............. Daughter Board Terminal StripsVC...................................... Vane Close SwitchVR ..................................... Voltage RelayY ........................................ Yellow Light (Load)

Version Number (05,06,07,etc.)


P D 2 08 F

2 = Refrigerant R125 = Refrigerant R5004 = Refrigerant R134a


P = Centrifugal Chiller

R = United States TerminologyM = Metric Terminology

D = Display Enginn


P D 2 08 FDisplay EnginnCode:

(Software Version Number Code found on label attached to upper right-hand side of Display Enginn.)

The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge.

Software Version Number Code Information

D = Control Enginn (Logic Cartridge)

P = Centrifugal Chiller

Logic CartridgeCode:(Software Version Number Code found on label attached to upper edge of Logic Cartridge.)


Control Box- Model 180 (1987-94)Front Panel

Ref# Part No. Qty. Description 070812414 1 Complete Assembled Microtech Panel 1a 6 350065401 * 1 Door Latch and Lock w/Key6A 070184202 1 Key, Door Latch 11 070494101 1 Door Panel, Field Terminal Connection 12 350108101 * 1 Door Panel, Control 15 070795301 1 Display Panel Door Assembly

a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sen-sors.1 Software Version Code Number must be specified or most current version will be used.* The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.


Control Box- Model 180 (1987-94)Field Connection and Output Board Area Diagrams

Ref# PartNumber Qty. Description200 735003105 1 Socket, Relay 201 070191201 1 Relay, Fault 202 735073104 2 Clamp, Terminal Block 203 735073101 55 Terminal Block 204 735073102 1 End, Terminal Block 207 735020618 1 Oil Pump Contactor w/Interlocks 208 735073105 11 Jumper, Terminal Block210 070695030 1 Mount, Terminal Block212 070795401 1 Output Board Assembly214 735020820 1 Relay, High Pressure 221 070704001 2 Bracket, Shelf222 735073301 1 Circuit Breaker, 3 Amp 501 049265501 1 Output Board 502 049265601 ** Relay, Solid State600 735088508 16 Fuses, Output Board (Little Fuse #275005)

** Quantity as required.


Ref# PartNo. Qty. Description2 735044205 1 Coupling (.25 X .12)8 070695202 1 Bracket, Sensor9 070691601 1 Cover, Sensor31 070183601 1 Oil Gauge Pressure Transducer (OGT) 38 735046240 1.8 Gasket (feet)39 735044201 2 Union, Brass (.25)45 735043581 1 Washer, Rubber

Control Box- Model 180 (1987-94)Misc. Diagrams & Part Numbers


Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams

7........ Starter Fault 8........ Condenser Flow and Pump 9........ Evaporator Flow and Pump10....... Starter Transition11 ....... Remote Start/Stop12....... Vane Close Switch

DAUGHTER BOARD LED LIGHT DESCRIPTION:

1........ Surgeguard 2........ Motor Temperature 3........ Oil Differential Pressure 4........ High Discharge Pressure 5........ Evaporator Low Pressure 6........ Panel Start/Stop


Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams, Continued

Ref# Part No. Qty Description30 070796101 1 Communication Cable w/ Nylon Socket Hsg. and Socket Contacts 30A 049264601 2 Nylon Socket Housing Only, Communication Cable 30B 049264702 6 Socket Contacts Only, Communication Cable 100 072900053 2 Capacitor, Surgeguard and Guardistor 101 735003105 2 Socket, Relay 103 735001626 1 Mechanical High Pressure Switch (MHP) 104 735001628 1 Mechanical Low Pressure Switch (MLP) 107 735073104 2 Clamp, Terminal Block 108 735073101 21 Terminal Block 109 735073102 1 End, Terminal Block 110 735073105 7 Jumper, Terminal Block 111 735020813 2 Relays, Surgeguard and Guardistor (SG, GD) 112 735003404 2 Diode, 3 Amp 114 049263401 1 Power Cartridge 115 049263301 1 Logic Cartridge 2 116 049263501 1 Mother Board 118 070695013 1 Mount, Terminal Block119 047812301 1 Daughter Board 120 046738108 3 Transformer, 24V w/Center Tap (TR-1, TR-2, TR-3) 122 070591501 1 Mounting Bracket, Daughter Board124 735001601 1 Bracket, Pressure Switch130 049263502 2 Clamps, Cartridge 131 049264901 1 Signal Converter Board (AC to DC) 132 049265301 2 Terminal Block, 12 Terminal (TS1, TS4) 133 049265302 2 Terminal Block, 16 Terminal (TS2, TS3) 134 049265303 ** Polarizing Pin, Terminal Block 136 070795902 1 Power Cable w/ Nylon Socket Housing and Socket Contacts 136A 049264502 1 Nylon Socket Housing Only, Power Cable 136B 049264702 2 Socket Contacts Only, Power Cable 139 049265101 1 Ribbon Cable, 34 Conductor 143 049265201 1 Cable, 50 Pin (Ribbon)145 735003404 1 Metal Oxide Varistor650 735088507 1 Fuse, Daughter Board (Little Fuse #22901.5)700 049754601 1 Jumper, Daughter Board (Watchdog) 750 049123201 1 Modem (Optional) 800 049123001 1 Cord Set, Modem N/S 070722101 1 Pouch, Modem N/S 071502008 1 Modem Kit (Modem, Cord Set and Pouch)N/S 049545003 1 Pneumatic Pressure Transducer (Optional)N/S 073012002 ** Thermal Sensor w/20 ft. Cable and ThermistorN/S 735027320 ** Plastic Conduit, Thermal Sensor CableN/S 735048014 1 Fitting, Conduit TerminationN/S 072867501 Sensor Well for Water Nozzles

2 Must supply Software Version Number Code when ordering.** Quantity as required.


Control Box- Model 180 (1987-94)Display Enginn Diagrams

FRONT VIEW

SIDE VIEW BACK VIEW


Control Box- Model 180 (1987-94)Display Enginn Diagrams, Continued

Ref# PartNo. Qty. Description30 070796101 1 Comm. Cable w/ Nylon Socket Hsg. and Socket Contacts 30A 049264501 2 Nylon Socket Housing Only, Communication Cable 30B 049264702 6 Socket Contacts Only, Communication Cable 401 735004520 1 Toggle Switch (SW1) 402 070795302 1 Door Assembly403 049262101 1 Control Membrane404 070795901 1 Power Cable w/ Nylon Socket Hsg. and Socket Contacts 404A 049264502 1 Nylon Socket Housing Only, Power Cable 404B 049264702 3 Socket Contacts Only, Power Cable 405 049263601 1 Display Enginn with 20 Character Display 2

406 070301301 1 LED Lamp, Green (Micro Status) 407 070301302 1 LED Lamp, Yellow (Load) 408 070301303 1 LED Lamp, Red (Unload) 409 070796105 1 Lamp Power Cable w/ Nylon Socket Hsg and Contacts 409A 049264501 1 Nylon Socket Housing (Plug) Only, Lamp Power Cable 409B 049264702 5 Socket Contacts Only, Lamp Power Cable 410 049264503 1 Nylon Pin Housing 411 070709701 1 Bracket, Light416 049123802 5 Pin Contacts850 049754401 1 20 Character Display Only900 049754501 1 Clock Battery, Lithium

2 Must supply Software Version Number Code when ordering.


Control Box- Series 200 1995- 2002

Complete Panels

Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Se-ries 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables.

ENGLISH 074146101 - includes software and Signal Converter. 074146105 - includes software, Signal Converter and Modem option. 074146117 - includes software, Signal Converter and AOX option. 074146121 - includes software, Signal Converter, Modem and AOX option.

METRIC 074146201 - includes software and Signal Converter. 074146205 - includes software, Signal Converter and Modem option. 074146217 - includes software, Signal Converter and AOX option. 074146221 - includes software, Signal Converter, Modem and AOX option.


Control Box- Series 2001995- 2002Front Panel

Ref# Description PartNumber Qty.412 Toggle Switch 735004521 1413 Keyboard: English 057900901 1 Keyboard: Japanese 057900911 1504 Lock/Latch 350065401 * 1505 Power Door 073117201 1506 Control Door 350108101 * 1507 Magnetic Latch Bracket 073212701 1 508 Magnetic Fastener 034905200 1509 Magnetic Catch Bracket 034905000 1N/S Key 070184202 1

N/S = Not Shown* The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.

504

507

508

509

505412

413

506


Control Box- Series 2001995- 2002

Control Panel Components

505162

414

402111142

143

113155

156152

505

161

513 102

103

157

104

403

163

183

184182 970 971

976

972

974973185

154

160106

107

108



Control Panel Components, Continued

Ref# Description Part Number Qty. 102 MicroTech Controller 280 065487350 1 N/S Controller Power Fuses, 2A 065822001 2 N/S Contr. Communication Fuses, .25A 065821901 4 103 ADI Board 330325401 1 104 Circuit Board Mount 055727206 1 106 Cable Ribbon, 34 Conductor, 39" 049265103 1 107 Cable Ribbon, 50 Conductor, 18" 049265208 1 108 Cable Ribbon, 50 Conductor, 3" 072941801 2 111 Terminal Block, Euro 072993901 6 113 (T3) Transformer, 24-18V 046738114 1 152 Output Board 072986401 1 N/S Output Board Line Fuses, 5A 735088508 24 N/S Output Board Logic Supply Fuses, 1A 735088511 1 154 Guardistor Control Board 067113001 1 N/S Guardistor Fuses, .125A 073234501 2 155 Circuit Breaker, 3 Amp 735073301 1 156 (T2) Transformer, 120-24V 060630801 1 157 Terminal Block 073118801 1 160 Circuit Board Mount 055727207 1 161 Relay Socket 735003105 1 162 Relay, 2PDT 24V 735020820 1 163 Relay, Output Board 073202501 19 402 Keypad Display Door 073104402 1 403 Circuit Board Standoff 071588101 4 414 KDI Control 073378501 1 505 Power Door 073117201 1 513 Gasket, .12 x .75 070199209 2 ft. N/S Terminal Block 065499909 11 N/S Terminal Block Cover 065500009 11 N/S Varistor, 30VAC 049759701 1 OPTIONAL SIGNAL CONVERTER 142 Signal Converter Board 049264901 1 143 Circuit Board Spacer 048166702 4 OPTIONAL AOX CONTROL BOARD 182 Control, AOX Board 066794804 1 183 Circuit Board Mount 055727203 1 184 Ribbon Cable, 18", 26C 065499701 1 185 Screw 038990803 2 OPTIONAL MODEM 970 Modem, 14.4K Baud, 9-pin 072140601 1 971 Cable, Modem Interface 073372702 1 972 Gasket, .25 x .7 070199207 1 973 Bracket, Modem Vert. 073014701 1 974 Screw 038990701 4 976 Bracket, Modem Mounting 073043505 1

N/S = Not Shown



Sensor Location Diagram

S20S16

S02

S13

S17S12S15S18

S14

S08

S09

S21

S10

S22

S01

S00



Sensor Location Diagram, Continued

Ref# Description Part No. Qty.S00 Evaporator Leaving Water Temperature Sensor 073012002 1S01 Evaporator Entering Water Temperature Sensor 073012002 1S02 Compressor Suction Temperature Sensor 073012002 1S08 Condenser Liquid Line Temperature Sensor 073012002 1S09 Condenser Entering Water Temperature Sensor 073012002 1S10 Condenser Leaving Water Temperature Sensor 073012002 1S12 Compressor Discharge Temperature Sensor 073012002 1S13 Oil Feed Temperature Sensor 073012002 1S14 Oil Sump Temperature Sensor 073012002 1

S15 Oil Vent Pressure Transducer, 150# 065816801 1S16 Evaporator Refrigerant Pressure Transducer, 150# 065816801 1S17 Condenser Refrigerant Pressure Transducer, 450# 065816802 1S18 Oil Feed Gauge Pressure Transducer, 450# 065816802 1S20 Optional Outdoor Air Temperature Sensor 073012002 1S21 Optional Entering Heat Recovery Temperature Sensor 073012002 1S22 Optional Leaving Heat Recovery Temperature Sensor 073012002 1N/S Boot, Transducer Protection 071583301 4N/S Pressure Transducer Cable, 10 ft. 065821801 3N/S Pressure Transducer Cable, 15 ft. 065821802 1N/S High Pressure Switch, 195# 072982702 1

N/S = Not Shown on Diagram


Lube BoxUsed With MicroTech Series 200 Panels

21

8

14

20

66

64

18

531

5

19

31

28

32

63

65

67

27

17


Lube BoxUsed With MicroTech Series 200 Panels, Continued

Ref # Description Part Number Qty.001 Lube Box Weldment 074124201 1005 Pressure Switch 070180512 1008 4- Way Solenoid Valve 735048449 1 4- Way Solenoid Valve-O'RING KIT 735048460 1014 Tube Coupling 047139601 1017 Channel Mount 775115202 1018 Terminal Block Clamp 735073104 2019 Terminal Block End 735073102 1020 Terminal Block Section 735073101 16021 Capacitor Strap 075107001 1 027 Capacitor, 161M, 250V 735067401 1028 Overload 735021501 1 031 Contactor 072997402 1032 Heater 735021577 1 053 Terminal Block Jumper 735073105 1063 Lube Box Line Assembly 044445001 1064 Lube Box Line Assembly 044445002 1065 Lube Box Line Assembly 044445003 1066 Lube Box Line Assembly 044445004 1067 Power Terminal 735042914 1N/S Lube Box Cover 044417501 1

N/S = Not Shown on Diagram


Lube Box1982-1994


Lube Box1982-1994, Continued

Ref # Qty. Description ------------------------- Part Number1 Complete Lube Box ------------------- 0707978022 1 Cover- Lube Box ----------------------- 7444175013 4 Button Plug ------------------------------ 7350076034 2 Pressure Switch ------------------------ 0701805125 1 SA/SB 4- Way Solenoid Valve ------ 735048449 4-Way Solenoid Valve O'Ring Kit -- 7350484606 1 Mounting Channel --------------------- 7751152027 2 Channel Clamp ------------------------- 7350731048 1 End Terminal ---------------------------- 7350731029 15 Section/Terminal ------------------------ 73507310110 2 Cover Clip -------------------------------- 73500611611 1 Overload- Oil Pump Motor ----------- 73502150112 1 Capacitor- Oil Pump Motor ---------- 73506740113 1 Overload Heater ------------------------ 73502157714 1 50 Hz. Capacitor ----------------------- 73506740215 1 Lube Line --------------------------------- 74444500116 1 Lube Line --------------------------------- 74444500217 1 Lube Line --------------------------------- 74444500318 1 Lube Line --------------------------------- 744445004NS Service Kit for 9/90 update ------------------------ 070851212*NS Service Kit for replacement of old lube box --- 070851202*

*Note: The picture on the previous page illustrates the original lube box designed in 1982. In September of 1990 the box was modified slightly and a seventh control tubing connection was added to the box. Service Bulletin 18-9039-B illustrates this change.


Control BoxElectromechanical Controls 1982-1987

Front Panel

Ref # Qty. Description ---------------Part Number2 1 Hour Meter ----------------------- 7350732023 1 Starts Counter ------------------- 7350732044 1 Reset Button --------------------- 7350738015 1 Amber Pilot Light --------------- 7350051296 1 White Pilot Light ---------------- 7350051307 8 Red Pilot Light ------------------ 7350051288 1 Toggle Switch ------------------- 7350045189 1 Pressure Gauge- Suction ---- 73500632010 1 Pressure Gauge- Discharge - 73500631911 1 Pressure Gauge- Oil ----------- 73500631812 1 Latch ------------------------------- 73500016213 1 Door ------------------------------- 75990680114 2 Hinge ------------------------------ 73507353215 1 Door ------------------------------- 75990670116 8 Button Plug ---------------------- 735007603

3



Relay Panel

Ref # Qty. Description -----------------------------Part Number1 10 Relay ---------------------------------------------7350208102 2 Relay ---------------------------------------------7350208133 2 Time Delay- Non-Adjustable (std.) --------735072901 1 T.D. Adjustable, OTD (optional)------------735072907 1 T.D. Adjustable, PLT (optional) -------------7350729074 1 Time Delay (Anti-Recycle) ------------------7350729025 2 Time Delay (OPT and SM standard) -----735005933 1 Time Delay FSTD (optional): --------------735005944 1 FSTD Retrofit Kit ------------------------------070809501*6 1 Relay ---------------------------------------------7350206137 1 Control Transformer --------------------------7350035318 1 Diode ---------------------------------------------7350034049 14 Relay Socket -----------------------------------73500310510 2 Channel Mount ---------------------------------77511520111 2 Channel Clamp --------------------------------73507310112 35 Terminal Section -------------------------------73507310113 2 Terminal End -----------------------------------73507310214 1 Capacitor Assembly --------------------------744408401* To retrofit a panel to include a Flow Switch Time Delay. See Service Bulletin 18-8527-I for retrofit information.

In 1987 the original Flow Switch Time Delay (FSTD)- 735005944- was replaced by a new TD- 735005945. There is a slight wiring modification required when the new style FSTD is installed. The wiring is as follows:

Old Way 735005944

New Way 735005945

502501

CWI CHWI17

503

R99745

L1L2

FSTD 3 Sec.

9872

18

Pump Interlocks

L1 L2

45

97

3 2 1

502

7

2

50117 186

R9


Ref# Qty. Description PartNumber1 1 Control Module CP-8142 ---------------------------------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well------------------------------ 0474415062 1 Thermostat LOT --------------------------------------------- 7350021474 1 Thermostat LRT (non adjustable- before 1986) ----- 735006629 1 Thermostat LRT (adjustable- after 1986) ------------- 7350066366 1 Resistor 2 OHM ---------------------------------------------- 7350032167 1 Circuit Breaker ----------------------------------------------- 735073301 N/S 1 Thermostat Cover ------------------------------------------- 744417301


Temperature Control Section


Ref# Qty. Description PartNumber1 1 High Pressure Switch ------------------------------------------------------ 7350016262 1 Thermostat HOT ------------------------------------------------------------- 7350066193 2 Pushbutton Switch ---------------------------------------------------------- 7350011084 1 Thermostat HT --------------------------------------------------------------- 7350066205 1 Low Pressure Switch LP -------------------------------------------------- 7350061206 1 Low Oil Pressure Switch -------------------------------------------------- 7350061097 1 Switch Bracket --------------------------------------------------------------- 7599066018 1 Reset Plate ------------------------------------------------------------------- 775188202*9 4 Bolt ------------------------------------------------------------------------------ 735037140*10a 4 Nut ------------------------------------------------------------------------------ 735029739*10b 4 Spring -------------------------------------------------------------------------- 735036921* 1 Reset Retrofit Kit (used to retrofit panels built prior to 11/82) ---- 070081673*11 8 Cover --------------------------------------------------------------------------- 73500611612 6 Nylon Grommet -------------------------------------------------------------- 73503813913 1 Support ------------------------------------------------------------------------ 77516830114 1 Tube Assembly -------------------------------------------------------------- 74444430115 1 Tube Assembly -------------------------------------------------------------- 74444430216 1 T --------------------------------------------------------------------------------- 73503441817 3 Union --------------------------------------------------------------------------- 73504420118 3 Washer ------------------------------------------------------------------------- 735043444* Used after serial number 5MM (11/82). If panel was built prior to 11/82, entire retrofit kit must be ordered.


Lower Switch Section


Control Box

Electromechanical Controls 1966 - 1981


Control BoxElectromechanical Controls 1966 - 1981

Main Controller

Qty. Description Part No. 1 Barber Coleman Control Module CP-8142 ----------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well ------------------------------ 047441506

1 Honeywell Control Module -------------------------------- 735076803 Control Module Sensor ------------------------------------ 735016007

1 Westinghouse Control Module --------------------------- No Longer Available

If a Westinghouse module is installed and replacement is required, it must be converted to the Barber Coleman control (735076404). The following parts are required for this conversion:

Module: .................... 735076404Sensor: ..................... 047441505Well: .......................... 047441506Front Cover Plate: .... 759617101Adapter: .................... 047139601Instructions: .............. PE-Z-104



Main Panel

After Serial Number JM ****

Before Serial Number JM ****



Main Panel, Continued

Ref# Qty. Description PartNumber1 1 Time Delay Relay- Compressor TDR ---------------- 735005907*2 1 Time Delay Relay- Oil Pump OTD -------------------- 735005906**Note: Neither of these parts are available. If one fails they must both be replaced by kit 070024202. The kit contains the new solid state timers an R8 relay and the relay bases. If the retrofit has already been performed and replacement is required the following are the part numbers:1 1 Time Delay Relay- Compressor TDR ----------------- 0700246022 1 Time Delay Relay- Oil Pump OTD ------------------- 735072902

3 1 Transformer --------------------------------------------------- 7350035314 1 Oil Pump Contactor- Prior to sn: JM**** --------------- 735022105 1 Oil Pump Contactor- After to sn: JM**** --------------- 7350850075 1 Run Capacitor- 20MFD/440V ---------------------------- 735083605 1 Run Capacitor- 25MFD/370V ---------------------------- 735083607 1 Run Capacitor- 35MFD/370V ---------------------------- 0375164196 1 Start Capacitor- Prior to sn: JM**** only --------------- 7350027067 1 Guardistor Relay GR ------------------------------------- 735020813** 1 Surgeguard Relay SGR ----------------------------------- 735020813**8 1 Guardistor Capacitor ------------------------------------- 735002805** 1 Surgeguard Capacitor -------------------------------------- 735002805****Note: The Relay & Capacitor may be ordered as a kit. PN- 744408402

9 1 Voltage Relay- Prior to sn: JM**** only -------------- 73502011410 1 Oil Pump Time Delay OPT Non-UL Panels -------- 735020708 1 Oil Pump Time Delay OPT UL Panels -------------- 73500593311A *** Relay R1- R8 ----------------------------------------------- 73502081011B *** Relay Base ---------------------------------------------------- 73500310112 1 System Monitor Timer SM ------------------------------ 73502070213 1 Resistor 50W 20000 -------------------------------------- 73500321614 *** Terminal Block 15 Connections------------------------- 735040815 *** Terminal Block 17 Connections------------------------- 73504081715 1 Resistor 18000 2W ---------------------------------------- 73500330216 1 Diode ----------------------------------------------------------- 735003404

***Note: Quantity Varies



Switches and Gauges

After Serial Number JM ****

Before Serial Number JM ****



Switches and Gauges, Continued

Ref # Qty. Description Part NumberNS 1 Switch- ON/OFF/RESET ---------------------------------- 7350045151 1 Switch- ON/OFF --------------------------------------------- 7350045072 1* Reset Switch ------------------------------------------------- 735001108*Note: Some panels require 2 of these reset switches3 ** Panel Lights -------------------------------------------------- 735005101**Note: Check panel for quantity required4 1 Low Pressure Switch LP --------------------------------- 0701805205 1 Oil Temp. Thermostat OT Prior to SN JM**** ------- A19ADN-1 1 Oil Temp. Thermostat OT After SN JM**** ---------- 7350066196 1 Discharge Temperature Switch HT -------------------- 7350066207 1 Low Pressure Override LPO Before SN JM**** --- 0701805208 1 Cycling Thermostat CT Prior to SN JM**** -------- 070180509 1 Cycling Thermostat CT After SN JM**** ----------- 7350066369 1 High Pressure Switch HP -------------------------------- 73500162610 1 Oil Pump Motor Overload --------------------------------- 735021501******Note: Older panels had a Westinghouse overload pn:46A8100G67. If this over-load requires replacement the following parts are also required: Heater ------------------------------------------------------- 735021555 Bracket --------------------------------------------------------- 735946901 Shield ----------------------------------------------------------- 744354401 Bracket --------------------------------------------------------- 744119801 Insulator ------------------------------------------------------- 73594810111 1 Suction Gauge ----------------------------------------------- 73500632012 1 Low Oil Temperature Thermostat LOT ---------------- 73500214213 1 Discharge Gauge -------------------------------------------- 73500631914 1 Oil Pressure Gauge ----------------------------------------- 735006318



Lube Section

Ref # Qty. Description -------------------------------------------- Part Number1 1 4-Way Solenoid Valve SA/SB ---------------------------- 735048449 4-Way Valve O'Ring Kit ------------------------------------ 7350484602 1 Solenoid Valve SC ----------------------------------------- 7350484123 1 Vane Control Switch VC --------------------------------- 7350061014 1 Oil Pressure Differential Switch OD ------------------- 735006106


Motor End Cover

Control Box End


Labels

Ref # Qty. Description -------------------- Part Number931 1 Label- R134a ----------------------070182205 Label- R12 -------------------------070182201 Label- R500 ------------------------070182203932 1 Label- Relief Valve ---------------072922501933 1 Oil Label- R134a -----------------070200105 1 Oil Label- R12/500 ---------------070200102935 1 Oil Level Label --------------------070188902939 1 Rotation Arrow --------------------752251801940 1 Draining Instr. Label -------------072922601943 1 Dataplate w/factory mtd. starter ------------070191901 w/field mtd. starter ---------------719816401944 1 Caution Label ---------------------735000548947 1 Label- R134a ----------------------070182304 Label- R12 -------------------------070182301 Label- R500 ------------------------070182302

Inside of Control Box


Evaporator Heads

To properly identify Evaporator Heads, please contact Daikin Applied with the Unit GO and/or SO Number; and Unit Serial Number. If available, also include the Evaporator Style Number and Serial Number.


Evaporator Tubes- 12'1966 to Mid 70's

The units built with the "collared shell stack" were built before the Turbo B tubes were invented. The original Evaporator used the same 12' tubes for years. However, for retrofit purposes the 144" tubes are available in the following styles: PL19- 735028316Turbo B Copper- 070181109

*NOTE: The units built prior to the mid 1970's had a different style vessel shell stack that affects the tubes used in the 12' vessels. There have been three shell vessel stacks employed through the years:1. The original stack had the evaporator stacked directly on top of the condenser, and there was a collar around the condenser tube sheet. For units employing this stack the evaporator tubes are 144".2. In the mid 70's the units were redesigned and the Evaporator and Condenser were still stacked one atop the other, but the support collar was removed and the two vessel's tube sheets were welded directly together. These units tubes were 142 7/8" (the length currently used)3. In the late 80's the units were redesigned to employ a staggered shell stack. The tube lengths did not change with this redesign.Generally speaking, if a unit was built in 1972 or earlier the tubes in 12' vessels are 144'. If the unit was built in 1976 or later, the tubes in 12 vessels are 142 7/8". If the unit was built between 1973-1975 it is best to look at the unit to verify.Also note, the 14' &16' tubes have never been affected by these redesigns.

Evaporator TubesMid 70's- 2002

The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample current model number is as follows:E2212-1B-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied. See Evaporator Nomen-clature.

Length Code Tube Type TubeMaterial Wall Part Number*12' A 19 Fins/inch: Plain Copper .028 735028334*12' B 26 Fins/Inch: Turbo Chill Copper .028 735028336 *12' C 19 Fins/inch: Plain Copper .035 735028339*12' D 26 Fins/Inch: Turbo Chill Copper .035 735028342*12' J 19 Fins/inch: Plain CU/NI 90/10 .028 735028394*12' K 26 Fins/Inch: Turbo Chill CU/NI 90/10 .028 735028338*12' R 19 Fins/inch: Plain CU/NI 70/30 .049 735028347*12' S 28 Fins/Inch: Plain Stainless .028 735028348*12' T 28 Fins/Inch: Turbo Chill Stainless .028 735028357 *12' U 32 Fins/inch: Plain Titanium .028 735028345 *12' 2 Turbo B Copper .028 735028370*12' 3 Turbo B Copper .035 735028389*12' 7 Turbo BII Copper .028 070181130*12' 8 Turbo BII Copper .025 070181121*12' 9 Turbo BII Copper .035 070181131*12' E Turbo BIII Copper .025 070181194*12' F Turbo BIII Copper .028 07018119514' A 19 Fins/inch: Plain Copper .028 73502834314' B 26 Fins/Inch: Turbo Chill Copper .028 735028344 14' C 19 Fins/inch: Plain Copper .035 735028350 14' 2 Turbo B Copper .028 73502836814' 3 Turbo B Copper .035 73502839114' 7 Turbo BII Copper .028 07018113314' 8 Turbo BII Copper .025 07018113214' 9 Turbo BII Copper .035 07018113414' E Turbo BIII Copper .025 07018119614' F Turbo BIII Copper .028 07018119716' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' T 28 Fins/Inch: Turbo Chill Stainless .028 735028360 16' Z 32 Fins/inch: Turbo Chill Titanium .028 070181154 16' 2 Turbo B Copper .028 73502837216' 3 Turbo B Copper .035 73502839316' 7 Turbo BII Copper .028 07018113516' 8 Turbo BII Copper .025 07018112516' 9 Turbo BII Copper .035 07018113616' E Turbo BIII Copper .025 07018119816' F Turbo BIII Copper .028 070181199


Evaporator Gaskets 1985- 2002

The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty26" 150 Vict/Flange 1 070304605 2 N/A 026" 150 Water Box 1 070304605 4 N/A 026" 150 Vict/Flange 2 070304605 2 070189802 3'26" 150 Water Box 2 070304605 3 070189802 * 6'26" 250 Victaulic 2 070304615 2 070189801 3'26" 150 Vict/Flange 3 070304605 2 070189802 6'26" 150 Water Box 3 070304605 4 070189802 * 12'30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'

Evaporator Gaskets Prior to 1985The evaporator nameplate has a "style number" on the dataplate. You can use this style number to identify the gaskets on older units.

Dia. Style Number Model Passes Gasket Qty.26" 762D247 All 1 & 2 759615001 226" 762D247 All 3 759615003 226" 763D499 All All 735082965 230" 762D310 All 1 & 2 759615009 230" 762D310 All 3 759615011 230" 764D374 All All 735082953 236" 764D374 All All 735082949 242" 762D374 All All 735082964 2

Evap Model CountE2616-1 301E2616-2 353E2616-3 373E2616-4 398E3016-1 441E3016-2 503E3016-3 518E3016-4 555E3616-1 611E3616-2 676E3616-3 750E3616-4 770E3616-5 812

Current

The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. There have been essentially three generations of Evaporator Model Number Types. A Sample model number of each of these three types follows: Original: TC742. This is the model number and the entire number is required to define the tube count.Second: E2616-G. The first 6 digits define the tube count.Current: E2616-1B-2RA. The first 6 digits define the tube count. See Nomenclature Section for complete Evaporator nomenclature.

SecondOriginalEvap Model CountTC416 432TC461 461TC484 432TC520 540TC539 480TC631 540TC742 650TC866 752TC1018 888TC1183 1010

Evap Model CountE3012-M 432E3012-N 540E3014-Q 432E3014-R 540E3614-S 650E3614-T 752E4214-U 888E4214-V 1010

Evap Model CountE2612-1 301E2612-2 353E2612-3 373E2612-4 398E3012-1 441E3012-2 503E3012-3 518E3012-4 555

Evaporator Tube Counts

N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.


Condenser Gaskets 1985- 2002

Current

The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty26" 150 Vict/Flange 1 070304605 2 N/A 026" 150 Water Box 1 070304605 4 N/A 026" 150 Vict/Flange 2 070304605 2 070189802 3'26" 150 Water Box 2 070304605 3 070189802 * 6'26" 250 Victaulic 2 070304615 2 070189801 3'26" 150 Vict/Flange 3 070304605 2 070189802 6'30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'

Condenser Gaskets Prior to 1985

The Condenser Model Number located on the Condenser Data Plate defines the tube count. There have been essentially three generations of Condenser Model Number Types. A Sample model number of each of these three types follows: Original: KB242. This is the model number and the entire number is required to define the tube count.Current: C2616-BBYY-2RA. The first 6 digits define the tube count.Current: C2616-1BYY-2RA. The first 6 digits define the tube count. See Nomenclature Section for complete Condenser nomenclature.

OriginalCond Model CountC2612-1 444C2612-2 495C2612-3 522C2612-4 546C2612-5 561C3012-1 622C3012-2 681C3012-3 706C3012-4 741C3012-5 758

Cond Model CountC2616-1 444C2616-2 495C2616-3 522C2616-4 546C2616-5 561C3016-1 622C3016-2 681C3016-3 706C3016-4 741C3016-5 758C3616-1 929C3616-2 1071C3616-3 1103C3616-4 1146C3616-5 1170

Condenser Tube Counts

Cond Model CountC2612-N 344C2612-P 388C2612-Q 436C2612-R 482C3014-T 652C3014-U 882C3614-V 910C3614-W 1070C4214-X 1232C4214-Y 1492

SecondCond Model CountKB723/724 754KB750 652KB762 652KB867 750KB870 754KB948 828KB1045 910KB1126 984KB1224 1070KB1416 1232KB1710 1492

The condenser nameplate has a "style number" on the dataplate. You can use this style number to identify the gaskets on older units.Dia. Length Style No. Passes Gasket Qty.26" 12' 762D309 2 759615008 226" 12' 762D309 3 759615007 226" 12' 763D555 All 735082965 226" 12' 763D496 All 735082965 226" 14' 763D496 All 735082965 230" 12' 763D058 All 735082953 230" 12' 764D058 All 735082953 230" 14' 763D789 All 735082953 236" 14' 763D789 All 735082949 242" 14' 763D789 All 735082964 2

Cond Model CountKB329 344KB330/331/332 344KB373/374/375 388KB387 344KB420/421/422 436KB438 388KB480 356KB481/482 496KB492 436KB542 584KB562 496KB627/628 652KB633/634 564

N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.


Condenser Heads

To properly identify Condenser Heads, please contact Daikin Applied with the Unit SO and/or GO Number; and Unit Serial Number. If available, also include the Condenser Style Number and Serial Number.


Condenser TubesMid 70's- 2002

The Condenser Model Number located on the Condenser Data Plate defines the tubes used. A Sample current model number is as follows:C2612-1CYY-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied.

Length Code Tube Type TubeMaterial Wall Part Number*12' A 19 Fins/inch: Plain Copper .028 735028334*12' B 26 Fins/Inch: Turbo Chill Copper .028 735028336 *12' C 19 Fins/inch: Plain Copper .035 735028339*12' D 26 Fins/Inch: Turbo Chill Copper .035 735028342*12' J 19 Fins/inch: Plain CU/NI 90/10 .028 735028394*12' K 26 Fins/Inch: Turbo Chill CU/NI 90/10 .028 735028338*12' R 19 Fins/inch: Plain CU/NI 70/30 .049 735028347*12' S 28 Fins/Inch: Plain Stainless .028 735028348*12' T 28 Fins/Inch: Turbo Chill Stainless .028 735028357 *12' U 32 Fins/inch: Plain Titanium .028 735028345 *12' 1 Turbo C II CU/NI 90/10 .028 070181147*12' 2 Turbo C Copper .028 735028378*12' 3 Turbo C Copper .035 735028379*12' 4 Turbo CII CU/NI 90/10 .035 070181148*12' 5 Turbo CII Copper .025 070181164*12' 6 Turbo CII Copper .035 070181165*12' N Turbo CIII Copper .028 07323852614' A 19 Fins/inch: Plain Copper .028 73502834314' B 26 Fins/Inch: Turbo Chill Copper .028 735028344 14' C 19 Fins/inch: Plain Copper .035 735028350 14' 2 Turbo C Copper .028 73502838114' 3 Turbo C Copper .035 73502838214' 5 Turbo CII Copper .028 07018116614' 6 Turbo CII Copper .035 070181167 16' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' H Turbo CII: Plain Copper .035 070181190 16' 1 Turbo C II CU/NI 90/10 .028 735028396 16' 2 Turbo C Copper .028 73502838416' 3 Turbo C Copper .035 73502838516' 4 Turbo CII Copper .028 07018115116' 5 Turbo CII Copper .025 07018116816' 6 Turbo CII Copper .035 07018116916' N Turbo CIII Copper .028 073238528

Condenser Tubes- 12'1966 to Mid 70's

The units built with the "collared shell stack" were built before the Turbo B tubes were invented. The original Condenser used the same 12' tubes for years. However, for retrofit purposes the 144" tubes are available in the following styles: PL19- 735028316Turbo C Copper- 070181110

*NOTE: The units built prior to the mid 1970's had a different style vessel shell stack that affects the tubes used in the 12' vessels. There have been three shell vessel stacks employed through the years:1. The original stack had the evaporator stacked directly on top of the condenser, and there was a collar around the condenser tube sheet. For units employing this stack the Condenser tubes are 144".2. In the mid 70's the units were redesigned and the Evaporator and Condenser were still stacked one atop the other, but the support collar was removed and the two vessel's tube sheets were welded directly together. These units tubes were 142 7/8" (the length currently used)3. In the late 80's the units were redesigned to employ a staggered shell stack. The tube lengths did not change with this redesign.Generally speaking, if a unit was built in 1972 or earlier the tubes in 12' vessels are 144'. If the unit was built in 1976 or later, the tubes in 12 vessels are 142 7/8". If the unit was built between 1973-1975 it is best to look at the unit to verify.Also note, the 14' & 16' tubes have never been affected by these redesigns.


Differential Water Pressure Switch

There are several possible arrangements for the placement of the DWPS. The primary factors are:1. Is the switch installed for the Condenser, Evaporator, or Both?2. The Vessels' length3. The number of head passes and the nozzle location of the Evaporator (see Nomenclature Section) and the number of head passes and the nozzle location of the Condenser (see Nomenclature Section).(use the chart below right to select the correct Group of parts on the next page)

1. 2. 3. ------------ Group #Both 12' 2L2R -------------3Both 12' 2L2L -------------2Both 12' 2L3R -------------2Both 12' 2R2L -------------2Both 12' 2R2R ------------1Both 12' 2L3L -------------2Both 12' 2R3L -------------1Both 12' 2R3R ------------1Both 12' 3L2L -------------2Both 12' 3L2R -------------1Both 12' 3L3L -------------1Both 12' 3L3R -------------1Both 12' 3R2L -------------2Both 12' 3R2R ------------1Both 12' 3R3L -------------1Both 12' 3R3R ------------1Both 16' 2L2R -------------11Both 16' 2L2L -------------9Both 16' 2L3R -------------9Both 16' 2R2L -------------10Both 16' 2R2R ------------8Both 16' 2L3L -------------9Both 16' 2R3L -------------8Both 16' 2R3R ------------8Both 16' 3L2L -------------9Both 16' 3L2R -------------1Both 16' 3L3L -------------8Both 16' 3L3R -------------8Both 16' 3R2L -------------9Both 16' 3R2R ------------8Both 16' 3R3L -------------8Both 16' 3R3R ------------8Evap 12' 2R ----------------4Evap 12' 2L -----------------5Evap 12' 3R ----------------4Evap 12' 3L -----------------4Evap 16' 2L -----------------7Evap 16' 2R ----------------6Evap 16' 3L -----------------6Evap 16' 3R ----------------6Cond 12' 2L -----------------7Cond 12' 2R ----------------6Cond 12' 3L -----------------6Cond 12' 3R ----------------6Cond 16' 2L -----------------15Cond 16' 2R ----------------14Cond 16' 3L -----------------14Cond 16' 3R ----------------14


Differential Water Pressure Switch, Continued

Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543662412 1 Cable Ass'y ---------------------071543661651 2 Pressure Switch ---------------070180519654 4 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 4 Well- Water Nozzle -----------072867501

Group 1



Ref # Qty. Description --------------------Part No.412 1 Cable Ass'y ---------------------071543661651 1 Pressure Switch ---------------070180519654 2 Elbow ----------------------------001124300663 Sealant --------------------------735026317666 2 Well- Water Nozzle -----------072867501


Group 5

Group 4

Group 3

Group 2

Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543664651 1 Pressure Switch ---------------070180519654 2 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 2 Well- Water Nozzle -----------072867501

Group 7


Group 6


Group 8


Group 9

Group 10Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543674412 1 Cable Ass'y ---------------------071543671651 2 Pressure Switch ---------------070180519654 4 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 4 Well- Water Nozzle -----------072867501


Group 11


Group 12


Group 13


Group 14


Group 15


CompressorGears

Pinions Qty. Gear Code ------------- Part No. 1 AR ------------------------ 759527951 AS ------------------------ 759527952 AT ------------------------ 759527953 AU ------------------------ 759527954 AV ------------------------ 759527955 AW ----------------------- 759527956 A2 ------------------------ 759527957 AY ------------------------ 759527958 AZ ------------------------ 759527959 BA ------------------------ 759527960 BB ------------------------ 759527961 BC ------------------------ 759527962 BD ------------------------ 759527963 BE ------------------------ 759527964 BF ------------------------ 759527965 BG ------------------------ 759527966 BH ------------------------ 759527967 BJ ------------------------- 759527968 BK ------------------------ 759527969 BL ------------------------ 759527970

Low Speed Qty. Gear Code ------------- Part No. 1 AR ------------------------ 776126051 AS ------------------------ 776126052 AT ------------------------ 776126053 AU ------------------------ 776126054 AV ------------------------ 776126055 AW ----------------------- 776126056 A2 ------------------------ 776126057 AY ------------------------ 776126058 AZ ------------------------ 776126059 BA ------------------------ 776126060 BB ------------------------ 776126061 BC ------------------------ 776126062 BD ------------------------ 776126063 BE ------------------------ 776126064 BF ------------------------ 776126065 BG ------------------------ 776126066 BH ------------------------ 776126067 BJ ------------------------- 776126068 BK ------------------------ 776126069 BL ------------------------ 776126070

Note: For CE100M Compressor, refer to supplemental pages as shown in the Table of Contents.


CompressorInlet Guide Vane Assy

Ref # Qty. Description ------------------------------------------Part Number Complete 7 Vane IGV Assembly ----------------7354964011 1 Inlet Cone Assembly- 7 Vane Front End ------753531601 Assembly Components: 1- Outer Cone -------------------------------776186501 1- Inner Cone --------------------------------759626501 4- Screw --------------------------------------735036511 2- Dowel --------------------------------------735038036 1 Inlet Cone Assembly- 11 Vane Front End -----072135401 Assembly Components: 1- Outer Cone -------------------------------071801501 1- Inner Cone --------------------------------071759901 4- Screw --------------------------------------735036511 2- Dowel --------------------------------------7350380362 4 Screw --------------------------------------------------7350364753 1 Compressor Cover- Victaulic Discharge Units ---------------------753529502 Flanged Discharge Units ----------------------7535295034 6 O'Ring --------------------------------------------------7350436415 3 O'Ring --------------------------------------------------735043642 Note- Items 4 & 5: After 11/91 item 5 was dropped, and the compressor now uses a quantity of 9- 735043641.6 1 Front Scroll -------------------------------------------7535296017 1 Rear Scroll --------------------------------------------7354638018 1 Diffuser Block Assembly --------------------------735463704 Assembly Components: 4- Lever ---------------------------------------735437101 1- Diffuser-------------------------------------753529803 4- Bearing ------------------------------------735017203 4- Pin 2 X .25 --------------------------------735038037 4- Pin .88 X .25 ------------------------------735038038 1- Pin 1.25 X .25 ----------------------------735038047

Ref # Qty. Description -------------------------- Part Number9 1 Lever Kit ------------------------------- 73509979610 1 Compensating Ring ---------------- 74415700111 2 Spirolox Ring ------------------------- 73504982212 1 Seal Retainer ------------------------ 73523570413 1 Wheel Eye Seal --------------------- 73543680114 7 Inlet Guide Vane Ass'y ------------- 735430803 Assembly Parts: 7- Bearing -------------------- 735017205 7- Washer --------------------- 735043456 7- Vane ------------------------ 77618700315 1 Hydraulic Piston --------------------- 776187201NS 1 O'Ring- Compressor Cover------- 735043646NS 1 Suction Victaulic Blankoff Plate - 070683501 O'Ring Kit- IGV ---------------------- 735099341



CompressorHigh Speed Assembly



CompressorHigh Speed Assembly, Continued

Ref # Qty. Description ----------------------------------------- Part Number1 1 High Speed Shaft Seal -----------------------------------------7354369012 1 Spirolox Ring ------------------------------------------------------7354325023 2 Snap Ring ---------------------------------------------------------7350498164 1 High Speed Shaft Bearing -------------------------------------735378201 1 High Speed Shaft Bearing Shim -----------------------------7356679015 1 Front Pinion Bearing --------------------------------------------7353788016 1 Pinion Gear -------------------------------------------------------See Gear Table7 1 High Speed Shaft ------------------------------------------------070899801**Note: Beginning with unit serial number 5 TJ0100100, the impeller mount was changed to a taper mount (it had been a spiral). If a new high speed shaft is required for a unit with a spiral mount impeller installed, a new impeller and 2 new lock washers (pn:735043453)must also be ordered to complete the retofit.8 1 Rear Pinion Bearing ---------------------------------------------7354370019 2 O'Ring --------------------------------------------------------------73504363910 1 O'Ring --------------------------------------------------------------73504363211 12 Cap Screw ---------------------------------------------------------73503647812 1 O'Ring --------------------------------------------------------------73504362713 1 O'Ring --------------------------------------------------------------735043637** **prior to the mid-80's the quantity was 214 1 Spirol Pin -----------------------------------------------------------73503802515 6 Spirol Pin -----------------------------------------------------------73503803116 1 Thrust Pump Seal -----------------------------------------------73543750117 1 Thrust Pump ------------------------------------------------------75965750118 1 Housing ------------------------------------------------------------75964790119 1 Thrust Plate -------------------------------------------------------74415740120 1 O'Ring --------------------------------------------------------------73504364321 1 High Speed Housing --------------------------------------------759626601 2 Screw ---------------------------------------------------------------735036511NS 1 High Speed Enclosure- Rear ---------------------------------735099321 O'Ring Kit- High Speed Assembly ---------------------------735099323


CompressorGear Train Assembly

Compressor End

Motor End



CompressorGear Train Assembly, Continued

Ref # Qty. Description ----------------------------------Part No.1 1 Suction Victaulic Coupling- 10" ----------070193902 1 Gasket- Suction Victaulic 10" ------------0701940022 1 Impeller J ----------------------------------------------071612501* K ---------------------------------------------071612602**Note: Beginning with unit serial number 5 TJ0100100, the impeller mount was changed to a taper mount (it had been a spiral). If a new Impeller is required for a unit with a spiral mount impeller installed, a new high-speed shaft and 2 new lock washers (pn:735043453) must also be ordered to complete the retofit.3 1 Impeller Bolt 1/2 " after serial number IT9000-----735036518 3/8" before serial number IT9000 ---7350365094 2 Impeller Washer-Taper Mount Impeller735043453 1 Impeller Sleeve- Spiral Mount Impeller 7352362045 6 Bolts --------------------------------------------7350173476 1 Gasket- Low Speed Seal Cover ---------0713627017 1 Low Speed Seal Cover Plate ------------7763121018 1 O'Ring ------------------------------------------7350436459 1 Low Speed Shaft Seal ---------------------735234314**** Note: If a unit was built prior to serial no. GV1222 then a new LS Seal Cover (item 7) must be ordered to retrofit the old seal.10 1 Dowel ------------------------------------------73506800411 2 O'Ring Plug -----------------------------------73501710112 1 Motor Housing 18"- 7599111, 7598597 Style Motors --765029102 22"- 7598598 Style Motors ---------------765049001 27"- 7599450 Style Motors ---------------75355090113 1 Motor End Cover 18"- 7599111, 7598597 Style Motors --744406201 22"- 7598598 Style Motors ---------------744359501 27"- 7599450 Style Motors ---------------74445550114 6 Low Voltage Motor Terminal --------------074608102 Medium Voltage Motor Terminal ---------074612002 3 High Voltage Motor Terminal -------------07461400115 1 O'Ring- Motor End Cover 18"- 7599111, 7598597 Style Motors --735043633 22"- 7598598 Style Motors ---------------735043647 27"- 7599450 Style Motors ---------------735073628 Old Style Oval End Cover -----------------73504364816 1 Spacer 1.62" --------------------------------------------735958204 .500" --------------------------------------------735958201 1.50" --------------------------------------------735958202 2.38" --------------------------------------------73595821217 2 O'Ring ------------------------------------------73504364718 1 Rear Retainer Ring -------------------------73543250419 4 Spirol Pin --------------------------------------73503803920 1 Rear Low Speed Bearing -----------------75969860221 4 O'Ring ------------------------------------------73504364422 4 Screw ------------------------------------------73503310123 1 Low Speed Shaft Shrink Fit- 18" Motors until 3/94 -------759868002*** 18" Motors after 3/94 -------073100501*** 22" Motors (until 3/98)------759878302*** 22" Mtrs (3/98 & later) ------See Mtr Table 27" Motors---------------------073111501*** Slip Fit (No Longer Used) -----------------776125801******See "Compressor- Motor Replacement And Retrofit" pages for information on replacing the Low Speed Shaft.

"Ref # Qty. Description ----------------------------------Part No.24 1 Front Low Speed Bearing -----------------75972140225 1 Front Retainer Ring -------------------------73543250326 1 Gear Spacer ----------------------------------73537840127 1 Gear Housing --------------------------------76503810328 1 Gear Lock Plate -----------------------------74402080129 1 Low Speed Thrust Plate -------------------74415680130 2 Lock Ring -------------------------------------759655802 4 Screw ------------------------------------------73503651331 4 Screw ------------------------------------------73503493532 1 O'Ring ------------------------------------------73504364633 2 O'Ring ------------------------------------------735043639 O'Ring Kit- Motor/Gear Housing---------735099354 Spirol Pin Kit ----------------------------------735099402



CompressorTerminal Boxes

Terminal Box ComponentsQty. Description ---------------------------------- Part No. Low Voltage Motors1 Terminal Box Ass'y 400-550 HP 50/60Hz 600-650 HP 60Hz ------------ 744147102 700-1300 HP 50/60 Hz 600-650 HP 50Hz ------------ 0721628011 Terminal Box Cover 400-550 HP 50/60Hz 600-650 HP 60Hz ------------ 071633101 700-1300 HP 50/60 Hz 600-650 HP 50Hz ------------ 0717647019 ft Neoprene Gasket Between Terminal Box and Motor Housing ------ 070199201 High Voltage Motors1 Terminal Box Ass'y 280-600 HP --------------------- 744147102 650-1300 HP ------------------- 0721628011 Terminal Box Cover 280-600 HP --------------------- 071633101 650-1300 HP ------------------- 07176470110 ft Neoprene Gasket Between Terminal Box and Motor Housing ------ 070199201

Electrical Boxes & CablesRef # Qty. Description ------------------Part No. Boxes880 3 Electrical Box -----------------020329100881 3 Electrical Box Cover --------000127300882 6 Electrical Box Screw -------735032742 Cables868 1 Cable Assy- LV Motor ------070798942 1 Cable Assy- HV Motor -----070829910883 1 Cable Assy- LV Motor ------070829909 1 Cable Assy- HV Motor -----070829912884 1 Cable Assy- All Voltages --070084110886 1 Cable Assy- All Voltages --070084112887 1 Cable Assy- All Voltages --070084113


Gear Housing

IGV

BearingSupport

Motor Housing

TerminalBox

Electrical Box & Cable Location

880 881

882

880 881

882

880 881

882

868

883

884

887

886


CompressorMotor Housing Parts

Motor Housing PartsRef # Qty. Description ------------------Part No.17 2 Sight Glass -------------------01599781618 16 Motor End Cover Bolts -----735033435



CompressorMist Eliminator/Spindown Ass'y

Drawing Shown with Vic-taulic Discharge


Flanged Discharge

1 Nozzle

O'Rings

ScrewsNuts

Nozzle Spool


CompressorMist Eliminator/Spindown Ass'y, Continued

Ref # Qty. Description ----------------------------------------------- Part Number1 1 Discharge- Victaulic 1966- Mid 80's Victaulic Coupling- 6"------------------------------- 070193905 Victaulic Coupling Gasket- 6" -------------------- 070194005 Discharge- Flanged Mid 80's- 2002 1 Nozzle Spool ----------------------------------------- 070486701 1 Discharge Nozzle w/o HG ------------------------ 070531701 1 Discharge Nozzle w/ HG -------------------------- 070531702 1 O'Ring, Upper 4.70 ID ---------------------------- 735043643 1 O'Ring, Lower 5.60 ID ---------------------------- 735073645 4 Screw -------------------------------------------------- 735033437 8 Screw -------------------------------------------------- 735017346 4 Nut ------------------------------------------------------ 0405001072 1 Drain Line -------------------------------------------------- 7441615013 2 Terminal ----------------------------------------------------- 7352344014 1 Cover, Oil Filter ------------------------------------------- 7444334015 20 Screw -------------------------------------------------------- 7350173306 1 Gasket, Oil Filter Cover --------------------------------- 0722206017 1 Gasket, Mist Eliminator Cover ------------------------ 0701990098 1 Cover, Mist Eliminator ----------------------------------- 7440243029 6 Screw -------------------------------------------------------- 73501732010 1 Spring 3.5" OD ------------------------------------------- 73503692411 1 Piston -------------------------------------------------------- 74402480212 1 O'Ring ------------------------------------------------------- 73504363513 2 Check Valve 3/4" MPT --------------------------------- 73504033514 2 Oil Filter ----------------------------------------------------- 73500690415 2 Spring 1.47" OD ----------------------------------------- 73503691816 2 O'Ring Plug ------------------------------------------------ 735017101N/S 1 Surgeguard Probe --------------------------------------- 735971606



Thereareafewkeypointstorememberwhenmotorreplacementisrequired:1. The Stator (motor winding) is shrunk fit into the motor housing.2. The Rotor and Low Speed Shaft are assembled with a shrink fit.

Motor Components Replacement Procedure:

Units with 599C111, 7599111, 598C597, 7598597, 598C598, 7598598, 599C450, 7599450 style motorsTheMotorStyleNumberisALWAYSprintedontheCompressordataplate.

Note: The Stator and Rotor must be ordered as separate parts. It is crucial to note that the replacement of either of these parts involves a shrink fit. The Stator is shrunk fit into the Motor Housing and must be installed by a local motor shop or a Daikin Applied Authorized Repair Facility. The Rotor is ordered separately (along with a Low Speed Shaft and Low Speed Seal) and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures; additional labor charges apply for both procedures.

IfonlytheStatorneedstobereplaced, in most cases you may use the existing Rotor and Shaft assembly. There are two scenarios:First, if there is a local motor shop capable of removing the old Stator and shrinking the new one into the existing Housing, order the following:1. The new Stator 2. The appropriate Motor End Cover O'Ring/Gasket3. A new Low Speed Seal 4. Gear Train O'Ring Kit 5. Diode (installed in control box)6. Guardistor Terminals7. Motor Terminals8. Locating/Locking Dowel9. PlugSecond, if you are unable to have the new Stator installed, you still need to order the parts listed above. Upon placing the order, contact Daikin Applied for appropriate labor charges and instructions for sending the Motor Housing to a Daikin Applied Authorized Repair Facility to have the new Stator installed.

IftheRotorneedsreplacement, you must also order the following parts:1. A new Low Speed Shaft 2. A new Low Speed Seal IftheLowSpeedShaftneedsreplacement, you must also order the following parts:1. A new Rotor2. A new Low Speed SealThe Shaft and Rotor must be shrunk fit together and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating this procedure. Additional labor charges will apply.

IMPORTANT: Please read all mandatory notes on DaikinParts.DaikinApplied.com carefully.

CompressorMotor Replacement and Retrofit

continued on next page



Motor Components Replacement Procedure:

Units with 597C130 style motors The motor style number is ALWAYS printed on the compressor data plate:For units built in the mid 70's through the early 80's, using the 597C130 style motors a complete new mo-tor must be ordered whether the stator or the rotor require replacement (you cannot mix or match old style rotors or stators).

To select the proper replacement motor contact Daikin Applied. They will provide the new part number as well as the RLA, LRA, KW and other specs that will help you assess whether the starter is properly sized for the new motor (it is quite rare that the new motor is not compatible with the unit's original starter panel). The replacement motor will alsways be an 18" stator.In addition to the new motor, the following parts must be ordered to handle the retrofit:1. Diode: 7350034042. Low Speed Shaft Seal: 7352343143. Low Speed Shaft: 073100501 (the replacement motor will be an 18" stator size) 4. Low Speed Shaft Seal Cover: 776312101

Units with 535F306 style motors The motor style number is ALWAYS printed on the compressor data plate.For units built in the late 60's through the mid 70's, using the 535F306 style motors a complete new motor must be ordered whether the stator or the rotor require replacement (you cannot mix or match old style rotors or stators).

To select the proper replacement motor contact Daikin Applied. They will provide the new part number as well as the RLA, LRA, KW and other specs that will help you assess whether the starter is properly sized for the new motor (it is quite rare that the new motor is not compatible with the unit's original starter panel). The replacement motor will always be an 18" stator.In addition to the new motor, the following parts must be ordered to handle the retrofit:1. Diode: 7350034042. Low Speed Shaft Seal: 7352343143. Low Speed Shaft: 073100501 (the replacement motor will be an 18" stator size) 4. Low Speed Shaft Seal Cover: 7763121015. Motor Housing: 7650291026. Motor End Cover: 7444062017. Motor End Cover O'Ring: 7350436338. Motor End Cover Bolts: 735033435 (16)9. Motor End Cover Lockwashers: 735043138 (16)10. Motor Terminals; Low Voltage: 735665501 (6) used with 7598597 motors High Voltage: 775127401 (3) used with 7599111 motors11. Pipe Plug (High Voltage Only: 735031621 (3)Contact Daikin Applied for instructions and labor charges.

IMPORTANT: Please read all mandatory notes on DaikinParts.DaikinApplied.com carefully.

CompressorMotor Replacement and Retrofit, continued


Compressor18" Motors

Low VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN50 380/400/415 400 598C597G01 759859701 759859701 759859751 60 440/460/480 450 598C597G01 759859701 759859701 759859751 50 346 400 598C597G02 759859702 759859702 759859751 60 380 450 598C597G02 759859702 759859702 759859751 60 575 450 598C597G03 759859703 759859703 759859751 50 380/400/415 450 598C597G04 759859704 759859704 759859752 60 440/460/480 500 598C597G04 759859704 759859704 759859752 50 346 450 598C597G05 759859705 759859705 759859752 60 380 500 598C597G05 759859705 759859705 759859752 60 575 500 598C597G06 759859706 759859706 759859752 50 380/400/415 500 598C597G07 759859707 759859707 759859755 60 440/460/480 550 598C597G07 759859707 759859707 759859755 50 346 500 598C597G08 759859708 759859708 759859755 60 380 600 598C597G08 759859708 759859708 759859755 60 575 500 598C597G09 759859709 759859709 759859755 50 380/400/415 550 598C597G10 759859710 759859710 759859753 60 440/460/480 600 598C597G10 759859710 759859710 759859753 50 346 550 598C597G11 759859710 759859711 759859753 60 380 650 598C597G11 759859711 759859711 759859753 60 575 600 598C597G12 759859712 759859712 759859753 50 380/400/415 650 598C597G13 759859713 759859713 759859754 60 440/460/480 700 598C597G13 759859713 759859713 759859754 60 575 700 598C597G15 759859715 759859715 759859754 50 380/400/415 700 598C597G16 759859716 759859716 759859754 60 440/460/480 800 598C597G16 759859716 759859716 759859754 50 346 700 598C597G17 759859717 759859716 759859754 60 380 750 598C597G17 759859717 759859716 759859754 60 575 800 598C597G18 759859718 759859716 759859754

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN60 4160 350 599C111G01 759911101 759911101 759859752 50 3300 280 599C111G01 759911101 759911101 759859752 60 2400 350 599C111G02 759911102 759911102 759859752 60 4160 500 599C111G03 759911103 759911103 759859755 50 3300 400 599C111G03 759911103 759911103 759859755 60 2400 500 599C111G04 759911104 759911104 759859755 60 4160 550 599C111G05 759911105 759911105 759859753 50 3300 450 599C111G05 759911105 759911105 759859753 60 2400 550 599C111G06 759911106 759911106 759859753 60 4160 600 599C111G07 759911107 759911107 759859753 50 3300 500 599C111G07 759911107 759911107 759859753 60 2400 600 599C111G08 759911108 759911108 759859753 60 4160 700 599C111G09 759911109 759911109 759859754 50 3300 550 599C111G09 759911109 759911109 759859754 60 2400 600 599C111G10 759911110 759911110 759859754 60 3300 350 599C111G11 759911111 759911111 759859755 50 3300 450 599C111G12 759911112 759911112 759859753 60 3300 350 599C111G13 759911113 759911113 759859753


NOTE:See"Compressor-MotorReplacementandRetrofit"pagesforinformationonreplacingtheStator,RotorandShaft.


Compressor22" Motors (Until 3/98) and 27" Motors

Low Voltage Cyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN50 400/415 750 598C598G13 759859813 759859813 759859864 60 460/480 850 598C598G13 759859813 759859813 759859864 50 346 750 598C598G14 759859814 759859814 759859864 60 380 800 598C598G14 759859814 759859814 759859864 60 575 850 598C598G15 759859815 759859815 759859864 50 380/400/415 850 598C598G19 759859819 759859819 759859865 60 440/460/480 900 598C598G19 759859819 759859819 759859865 50 346 900 598C598G20 759859820 759859820 759859865 60 380 950 598C598G20 759859820 759859820 759859865 60 575 950 598C598G21 759859821 759859821 759859865 50 380/400/415 1000 598C598G25 759859825 759859825 759859866 60 440/460/480 1200 598C598G25 759859825 759859825 759859866 50 346 1000 598C598G26 759859826 759859826 759859866 60 380 1200 598C598G26 759859826 759859826 759859866 60 575 1200 598C598G27 759859827 759859827 759859866 50 380/400/415 600 598C598G28 759859828 759859828 759859861 60 440/460/480 700 598C598G28 759859828 759859828 759859861 50 346 600 598C598G29 759859829 759859829 759859861 60 380 700 598C598G29 759859829 759859829 759859861 60 575 700 598C598G30 759859830 759859830 759859861 50 380/400/415 650 598C598G31 759859831 759859831 759859862 60 440/460/480 750 598C598G31 759859831 759859831 759859862 50 346 650 598C598G32 759859832 759859832 759859862 60 380 750 598C598G32 759859832 759859832 759859862 60 575 750 598C598G33 759859833 759859833 759859862

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN 60 4160 700 598C598G02 759859802 759859802 759859861 50 3300 550 598C598G02 759859802 759859802 759859861 60 2400 700 598C598G03 759859803 759859803 759859861 60 4160 750 598C598G05 759859805 759859805 759859862 50 3300 600 598C598G05 759859805 759859805 759859862 60 2400 750 598C598G06 759859806 759859806 759859862 60 4160 800 598C598G08 759859808 759859808 759859863 50 3300 650 598C598G08 759859808 759859808 759859863 60 2400 800 598C598G09 759859809 759859809 759859863 60 4160 950 598C598G11 759859811 759859811 759859864 50 3300 700 598C598G11 759859811 759859811 759859864 60 2400 950 598C598G12 759859812 759859812 759859864 60 4160 1200 598C598G17 759859817 759859817 759859865 50 3300 850 598C598G17 759859817 759859817 759859865 60 2400 1200 598C598G18 759859818 759859818 759859865 60 4160 1300 598C598G23 759859823 759859823 759859866 50 3300 1000 598C598G23 759859823 759859823 759859866 60 2400 1300 598C598G24 759859824 759859824 759859866

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN60 4160 850 599C450G01 759945001 759945001 759945051 50 3300 750 599C450G01 759945001 759945001 759945051 60 2400 850 599C450G02 759945002 759945002 759945051

Low Voltage50 380/400/415 750 599C450G03 759945003 759945003 759945051 60 440/460/480 850 599C450G03 759945003 759945003 759945051 50 346 750 599C450G04 759945004 759945004 759945051 60 380 850 599C450G04 759945004 759945004 759945051 60 575 850 599C450G05 759945005 759945005 759945051

27" Motors



22" Motors - Until 3/98


Cyc. Volts Nom.HP MotorPN StatorPN Rotor&ShaftAssy 60 380 600 073102601 073102701 350147651 60 440 600 073102602 073102702 350147651 60/50 460/380 600/500 073102603 073102703 350147651 60/50 480/400 600/500 073102604 073102704 350147651 60 575 600 073102605 073102705 350147651 50 346 500 073102609 073102709 350147651 50 415 500 073102610 073102710 350147651 50 440 500 073102611 073102711 350147651 60 380 725 073102614 073102714 350147652 60 440 725 073102615 073102715 350147652 60/50 460/380 725/600 073102616 073102716 350147652 60/50 480/400 725/600 073102617 073102717 350147652 60 575 725 073102618 073102718 350147652 50 346 600 073102623 073102723 350147652 50 415 600 073102624 073102724 350147652 50 440 600 073102625 073102725 350147652 60 380 850 073102628 073102728 350147653 60 440 850 073102629 073102729 350147653 60/50 460/380 850/700 073102630 073102730 350147653 60/50 480/400 850/700 073102631 073102731 350147653 60 575 850 073102632 073102732 350147653 50 346 700 073102637 073102737 350147653 50 415 700 073102638 073102738 350147653 50 440 700 073102640 073102740 350147653 60 380 1000 073102643 073102743 350147654 60 440 1000 073102644 073102744 350147654 60/50 460/380 1000/830 073102645 073102745 350147654 60/50 480/400 1000/830 073102646 073102746 350147654 60 575 1000 073102647 073102747 350147654 60 346 830 073102652 073102752 350147654 50 415 830 073102653 073102753 350147654 50 440 830 073102656 073102756 350147654 60 380 1200 073102659 073102759 350147655 60 440 1200 073102660 073102760 350147655 60/50 460/380 1200/1000 073102661 073102761 350147655 60/50 480/400 1200/1000 073102662 073102762 350147655 60 575 1200 073102663 073102763 350147655 50 346 1000 073102668 073102768 350147655 50 415 1000 073102669 073102769 350147655 50 440 1000 073102671 073102771 350147655 60 380 1300 073102674 073102774 350147656 60 440 1300 073102675 073102775 350147656 60/50 460/380 1300/1080 073102676 073102776 350147656 60/50 480/400 1300/1080 073102677 073102777 350147656 60 575 1300 073102678 073102778 350147656 50 346 1080 073102684 073102784 350147656 50 415 1080 073102685 073102785 350147656 50 440 1080 073102687 073102787 350147656 50 346 1200 073102690 073102790 350147657 50 380 1200 073102691 073102791 350147657 50 400 1200 073102692 073102792 350147657 50 415 1200 073102693 073102793 350147657 50 440 1200 073102696 073102796 350147657

LowVoltage

Compressor22" Motors (3/98 and Later)




Cyc. Volts Nom.HP MotorPN StatorPN Rotor&ShaftAssy 60 2300/2400 600 073102606 073102706 350147651 60 3300 600 073102607 073102707 350147651 60/50 4160/3300 600/500 073102608 073102708 350147651 50 3000 500 073102612 073102712 350147651 60 6600 600 073102613 073102713 350147652 60 2300/2400 725 073102619 073102719 350147652 60 3300 725 073102620 073102720 350147652 60/50 4160/3300 725/600 073102621 073102721 350147652 50 6000 500 073102622 073102722 350147652 50 3000 600 073102626 073102726 350147652 60 6600 725 073102627 073102727 350147653 60 2300/2400 850 073102633 073102733 350147653 60 3300 850 073102634 073102734 350147653 60/50 4160/3300 850/700 073102635 073102735 350147653 50 6000 600 073102636 073102736 350147653 50 6600 500 073102639 073102739 350147653 50 3000 700 073102641 073102741 350147653 60 6600 850 073102642 073102742 350147654 60 2300/2400 1000 073102648 073102748 350147654 60 3300 1000 073102649 073102749 350147654 60/50 4160/3300 1000/830 073102650 073102750 350147654 50 6000 700 073102651 073102751 350147654 50 6600 600 073102654 073102754 350147654 50 6600 700 073102655 073102755 350147654 50 3000 830 073102657 073102757 350147655 60 6600 1000 073102658 073102758 350147655 60 2300/2400 1200 073102664 073102764 350147655 60 3300 1200 073102665 073102765 350147655 60/50 4160/3300 1200/1000 073102666 073102766 350147655 50 6000 830 073102667 073102767 350147655 60 6600 830 073102670 073102770 350147655 50 3000 1000 073102672 073102772 350147655 60 6600 1100 073102673 073102773 350147656 60 2300/2400 1300 073102679 073102779 350147656 60 4000 1300 073102680 073102780 350147656 60 4000 1300 073102681 073102781 350147656 60/50 4160/3300 1300/1080 073102682 073102782 350147656 50 6000 915 073102683 073102783 350147656 50 6600 915 073102686 073102786 350147656 50 3000 1080 073102688 073102788 350147656 50 6000 1000 073102689 073102789 350147657 50 3300 1200 073102694 073102794 350147657 50 6600 1000 073102695 073102795 350147657 50 3000 1200 073102697 073102797 350147657 60 3450 850 073102698 073102798 350147657

HighVoltage

Compressor22" Motors (3/98 and Later), continued



Oil Pump- 1987 to 2002Internal Parts/Mist Eliminator

Ref # Qty. Description ------------------------------------ Part No.500 1 Housing, Oil Pump3 --------------------------- 0704556023

501 1 Washer (1.4 o.d.)3 ----------------------------- 7352361053

502 1 Shaft, Oil Pump Motor3 ---------------------- 0709375023

503 1 Rotor (2 hp)3 ------------------------------------ 0703003513

504 1 Gerotor3 ------------------------------------------ 7350854013 505 1 Pin (#100; .50 X .19 /#126; .62 X .19)3 -- 7350380493

506 1 Cover, Gerotor3 -------------------------------- 0704555013

507 3 Screw (.25 x 1.0)3 ----------------------------- 7350334063

508 1 Stator (2 hp)3 ----------------------------------- 0703003013

509 4 Bearing (1.0 OD)3 ----------------------------- 0701803033

510 4 Bearing (1.0 ID)3 ------------------------------- 0701803023

525 1 Screw (.25 x .50) ------------------------------ 735034918

Ref # Qty. Description --------------------------------Part No.526 1 Filter Positioner -----------------------------070254401527 4 Filter, Mist Eliminator ----------------------735085708528 2 O-Ring (2-259)1-----------------------------7350736381

529 1 Housing, Jet Pump -------------------------070359001530 1 Nozzle, Mist Eliminator -------------------775208301531 - O-Ring, (2-009)1 ----------------------------735073615 532 2 Washer, LOCK (#10) ----------------------048164806533 2 Screw (#10 X 1.0) --------------------------735036449534 1 Panel, Mist Eliminator ---------------------070254201535 4 Screw (.25 X 4.0) ---------------------------735033903536 4 Lock Washer (.25) -------------------------048164808537 1 Sleeve, Mist Eliminator -------------------070254301

1 Included in O-Ring Kit.3 Included in Gerotor Assembly Kit

508

509

510

502

509

500

504

507

506501505

503

537528

529530

531

533

532

534535

536

525526

527


Oil Pump- 1987 to 2002Cover, Tubing, Valves, Electrical

540

541 542538

539

511

522

524523

552

559

559

553

554 555

556 557 558

551550

549546

547546

544

548

545

513

514

512

518

517

515

516

515

518

516

519

520

521

514

513

512

517


Oil Pump- 1987 to 2002Cover, Tubing, Valves, Electrical

Ref.# Qty. Description PartNumber Complete Oil Pump Ass'y - New2 700192AG562 Complete Oil Pump Ass'y - Old 700192AG06 503 1 Rotor (2 hp)3 703003B-513 511 4 Screw (.25 x 4.5) 350A339H04 512 2 Valve, Shut-Off (2.0) 350A398H10 513 2 Adapter 350A497H01 514 2 Flange Kit 350A164H01 515 2 Gasket (2.75 o.d.) 350A435H45 516 8 Screw (.50 x 3.2) 350A339H40 517-old 1 Valve, Shut-Off (.62) 350A399H66 517-new 2 Valve, Core 265411a-00 518-old 1 Seal, Ring (.75) 360A176H03 518-new 2 Valve Cap 329435a-00 519 1 Valve, Relief (adj.) 350A458H14 520 1 Valve, Relief (200#) 350A458H18 521 1 Cover, Oil Pump Assembly-Old2 700199AG022 521 1 Cover, Oil Pump Assembly-New2 700199AG522 522 1 Coupling (25 X 25) 350A442H04 523 1 Tube, Jet Pump Assembly 700241AG01 524 1 Elbow 011243A-00 538 1 Sump Assembly 700200AG02 539 1 Plug/O-Ring (.88) 350A171H01 540 18 Screw (13-.5 X 1.75) 350A338H48 541 4 Rivets, Dataplate 350A347h07 542 1 Dataplate 142P862H01 544 1 Liquid Level Gauge 350A057H04 545 1 O-Ring (2-467)1 350A436H461 546 4 O-Ring (2-211)1 350A736H321 547 1 Tube, Oil Return Ass'y 700198AG01 548 1 Valve, Shut-Off (37 X 25) 350A399H07 549 1 Tube (1.25) 702591A-01 550 1 Valve, Shut-Off (.87) 350A399H65 551 1 Seal, Ring 360A176H04 552 3 Screw (1.0) 350A338H12 553 4 Screw (10-32 X .31) 350A327H41 554 1 Box, Electrical 702788A-01 555 1 Cover, Electrical 009693A-00 556 1 Terminal Block 702608A-01 557 1 O-Ring (2-128)1 350A736H351 558 4 Screw (#10 X .62) 350A364H46 559 2 Heater 703023B-02 1 1 O-Ring Kit1 715412AG011 2 1 Oil Pump Cover Ass'y Retro. Kit2 700192AG922 3 1 Gerotor Ass'y (w/o Sump & Cvr.)3 700192AG903

Squat style oil pumps manufactured prior to Serial #5TK00521-01 used the old style heater and well combination. If replacement of a heater well is necessary the new immersion heater must be installed. Therefore, the sump and heaters must be replaced with the following parts: One (1) Sump - #070020002 and Two (2) Heaters - #070302302.

1 Included in O-Ring Kit.

2 Beginning with unit serial #5UK0103400 (October 1989), the oil pump cover assemblies were revised to include a 1.625" oil vent drain line instead of the more recent .625" line. The old oil pump cover assemblies (070019202) will no longer be produced and will be re-placed by the new cover (070019952) and a retrofit kit (070019292).

3 Included in Gerotor Assembly Kit


1 1 GASKET 735013028 7350130282 1 HEATER (250W, 115V)1 N/A 7350412511

3 1 HEATER WELL1 7154769011 7154769011

4 1 COVER, TERMINAL (Models 063,079) 735234101 7352341015 4 SCREWS (.25 X .50) 000011400 0000114006 2 BOLTS (.38 X 1.75) 735033435 7350334357 1 VALVE, DISCHARGE 735046003 7350460038 1 VALVE, VENT & RETURN SERVICE 735046004 7350460049 18 BOLTS (.38 X 1.5) 735033434 73503343410 1 LIQUID LEVEL GAUGE 735005703 73500570311 1 VALVE, DRAIN (25 X 25) 735039947 73503994712 - PLUG (.38) 735031629 (1) 735031629 (2)13 1 BUSHING, OIL PUMP 744022901 74402290114 - BOLTS (.38 X 1.0) 735033432 (4) 735033432 (8)15 1 COVER, OIL PUMP 753531103 75353110316 1 ROTOR & SHAFT ASSEMBLY 735433202 73543320217 1 SEAL 735234301 73523430118 3 TERMINAL 735234401 73523440119 4 BOLTS (.50 X 1.75) 735033448 735033448

REF.# QTY. DESCRIPTION TABLE1 TABLE2

Oil Pump- 354A366 (Original)

GROUPS6,7,13,18,53and55SeeTable1

07

22

09

23

10

08

15

01

14

27

12

16

02 03

26

11

13

08

25

2429

30

20 19 1728 06

05 04

18

21


735881115 is the complete motor and pump assembly which will replace the pump assembly of any long sump oil pump. It includes everything exceptthe can and the top cover and valves. If you are retrofitting a unit with a 1750 rpm motor, you will need a new overload (Relay:735021501 and Heater:735021555) and a new capacitor (735003059). The 3600 rpm motor is rated at 1.5 hp, while the old 1750 rpm motors were 1.0 hp 1This pump can use either the well style heater #735041251, #735041248, #735041254 or a direct immersion style heater #070302302.

REF.# QTY. DESCRIPTION TABLE1 TABLE2

20 2 GASKET 735013024 73501302421 1 VALVE, RELIEF 735045814 73504581422 1 GASKET 735013001 73501300123 1 STATOR 759521702 75952170224 1 GEROTOR 759689701 74402320125 1 HOUSING, OIL PUMP 753533505 75353350426 1 THRUST, OIL PUMP 744029801 74402980127 1 BEARING, OIL PUMP THRUST 735239201 73523920128 1 SEPARATOR 744200301 74420030129 1 ELBOW (62 X 50) 735044705 N/A30 1 OIL PUMP ASSEMBLY 744165802 744165802

Oil Pump- 354A366 (Original), Continued

GROUPS1,3,4,8,11,12,15,51and

52SeeTable2

20 19 1728 06

07

22

09

23

10

08

15

01

14

27

12

16

02 03

26

11

13

08

30

25

24

18

05 04

21


Oil Pump- 358A811 (mid 70's- 1987)

111122

152

121

124

126

127

128

125

109

110

123

148

113

114

121

120

119117

118

112

115

102

103

104 105

106

107

108

104

103

102

101

152


Oil Pump- 358A811 (mid 70's- 1987), Continued

1 Oil Separator part of Rotor/Shaft Assembly.

4 This pump can use either the well style heater #735041251, #735041248, #735041254 or a direct immersion style heater #070302302.

Group11: 358A811G11 is the complete 100 Oil Pump Assembly.

Group15: 358A811G15 is the complete motor and pump assembly which will replace the pump assembly of any 100 long sump oil pump. It includes everything except the can and the top cover and valves. If you are retrofitting a unit with a 1750 rpm motor, you will need a new overload (Relay: 735021501 and Heater: 735021555) and a new capacitor (735003059). The 3600 rpm motor is rated at 1.5 hp, while the old 1750 rpm motors were 1.0 hp.

Group17: Retrofit Kit.

N/S = Not Shown

Ref.# Qty. DescriptionPartNumber

101 3 Terminal, Motor 735234401 102 4 Screws (.5 x 1.7) 735033448 103 2 Gasket (2.75) 735013024 104 2 Valve, Shut-off (1.37) 735046004 105 1 Valve, Relief (adj.) 735045814 106 1 Valve, Shut-off (.87) 735046002 107 1 Gasket (1.75) 735013001 108 2 Screw (.37 x 1.7) 735033435 109 1 Copper Tube 735063051 110 4 Lock Washer (.25) 048164808 111 4 Screw (.25 x 3.5) 735033902 112 1 Cover, Oil Filter 744371702 113 1 Housing, Oil Pump 744371801 114 4 Screw (.31 x 3.0) 735033426 115 1 Gerotor 735085401 117 1 Bearing, Pump 735967701 118 1 Screw (#10 x 1.2) 735036321 119 1 Woodruff Key 735023803120 1 Geroter Cover 744371701121 2 Pipe Plug (.37) 046760903 122 1 Bushing, Oil Pump 744022901123 1 Motor Housing 776347802 124 4 Screw (.37 x 1.0) 735033432 125 1 Cover, Oil Pump 735881155 126 2 Dowel (1.25 x .25) 735038036 127 1 Stator 744345601 128 1 Seal 735234315 148 1 Rotor/Shaft Assembly1 7354332041 152 1 Oil Separator1 7442003011

N/S 1 Shell, Oil Pump 759710502


Oil Pump- 358A811 (mid 70's- 1987), Continued

Ref.# Qty. DescriptionPartNumber

121 2 Plug, Pipe (.37) 049760903 129 1 Sub Assembly, Oil Pump 735881113 133 4 Rivets 735034707 135 1 Heater Well4 7154769014 136 1 Crankcase Heater (250w)4 7350412514 1 Crankcase Heater (300W)4 7350412484 1 Crankcase Heater (400W) 735041254 139 1 Cap, Flare (.375) 000540900 140 1 Valve, Shut-off (37 x 25) 735039907 141 1 Liquid Level Gauge 735005703 144 1 Cover Gasket 735013028 145 18 Screw (.37 x 1.5) 735033434 149 3 Pipe Plug (1.0) n/a 157 4 Bolt 735033940

121

145

144

141

140

149

157

139135

136

123 133129

135

135

149


Valve CapsValve Caps come with all of the shut off, expansion and ball valves used on the unit. However, the caps may be ordered as separate parts. Below is a list of the valves which have caps available for them, where they are located in this book, and the cap part number.

Ref# Valve PN ------------------------------------Cap PN 205 735039929 ---------------------------------071556909 238 735048665 ---------------------------------071556913 238 735048667 ---------------------------------071556913 205 735039929 ---------------------------------071556909 207 735039929 ---------------------------------071556929 238 735048665 ---------------------------------071556913 238 735048667 ---------------------------------071556913 284 735039907 ---------------------------------071556909 950 735039809 ---------------------------------071556903 952 735039929 ---------------------------------071556909 208 735039964 ---------------------------------071556904 950 735039809 ---------------------------------071556903 952 735039929 ---------------------------------071556909

--- 735048627 ---------------------------------071556912 --- 735048634 ---------------------------------071556913 --- 735048640 ---------------------------------071556913 --- 735048626 ---------------------------------071556912 --- 735048624 ---------------------------------071556912 --- 735048627 ---------------------------------071556912 --- 735039929 ---------------------------------071556909 --- 735039907 ---------------------------------071556909 --- 735039809 ---------------------------------071556903 --- 735039807 ---------------------------------071556902 --- 735048625 ---------------------------------071556912 512 735039810 ---------------------------------071556901 548 735039907 ---------------------------------071556909 550 735039965 ---------------------------------071556910 11 735039947 ---------------------------------071556909 106 735046002 ---------------------------------071556914 140 735039907 ---------------------------------071556909

Oil Charge= 11 gallons

Oil R12/R500 Units= 5GSOil Part Number R134a Units= EAL46- 735030435 *

* Used on units 100-126, except TEH (consult Daikin Applied)

Oil

Spray Can- 16 oz. Touch Up Mist Grey- 2/91 to 2002 --------------------------------802083003 Charcoal Grey- before 3/91 ---------------------------724804422

Paint


CE100M Compressor: Model Number Nomenclature

56A0000000

CE100M Compressor: Serial Number Nomenclature

PlantIdentificationNumber5 = Staunton

SerialNumber

MonthManufactured

A = January B = February C = March D = April E = May F = June

EngineeringRevision

YearManufactured6 = 19967 = 19978 = 19989 = 1999

UntilFebruary,1999

G = July I = August J = September K = October L = NovemberM = December

STNC9905048

PlantIdentificationAbbreviationSTN = Staunton

SerialNumber(buildsequence)

C=Compressor

February,1999andlater

YearofManufacture99= 199900= 200001= 2001

etc.

MonthofManufacture01= January02= February03= March04= April05= May06= June 07= July08= August09= September10= October11= November12= December

CE 100 M BB 72 R

Motor HP (X10)

Impeller Type:M

Gear Ratio


Unit Voltage (see motor table)

Impeller Size: 100= 10.0"


CE100M CompressorGear Train Diagrams

A

485

131

368363

427High Speed

Ass'y478

370

361

420

445

100

446495488

305

420

490

496 491364

365 494492

493436

324374

486

487

602807

809

612

229

324

324374

435322

365375 323

497

484

483

372

401 400

371

449

451

452

485

321

463 461

479502

325504

505500

501

A

376476

475


Ref. Description Part Qty No. Number 100 Impeller- see detail on next page 131 Connector 735043930 3 229 Screw- Seal Cover 735017346 12 305 Low Speed "Bull" Gear- see Table on Next Page 321 Gear Housing 765038104 1 322 Retaining Ring 735432504 1 323 Low Speed Seal 735234314 1 324 Pin- .5" X .09" 735038039 4 325 O'Ring 735073649 1 361 O'Ring 735043681 1 363 O'Ring 735043627 1 364 O'Ring 070194920 1 365 O'Ring 735043645 2 368 O'Ring 735043694 2 370 O'Ring 735043638 1 371 Gasket 072220601 1 372 Gasket- Oil 072220701 1 374 O'Ring 735043644 4 375 Gasket- Cover 071362701 1 376 Gasket- Shut Off Valve 070199001 1 400 Cover- Oil Filter 744433401 1 401 Screw- Oil Filter Cover 735017330 20 420 Screw- Thrust Cover 735017317 6 427 Screw- High Speed Assembly 735017318 2 435 Low Speed Bearing- Motor End 759748901 1 436 Low Speed Bearing- Gear End 749749001 1 445 Retaining Ring- Shaft Seal 735049836 1 446 Seal- High Speed Shaft 735779501 1 449 Spring- Oil Filter 735036918 2 451 Oil Filter 735006904 2 452 Check Valve- Oil Filter 735040335 2 461 Valve- Shut Off 735039947 1 463 Bushing- Shut Off Valve 735031490 1 475 Screw- Shut Off Valve 735033436 2 476 Valve- Shut Off 735046002 1 478 Diffuser- Rear 071640904 1 479 Elbow 040155800 1 483 Cover- Mist Eliminator 759509002 1 484 Screw- Mist Eliminator Cover 735017334 16 485 Pipe Plug 049760905 2 486 Screw- Oil Deflection Plate 735032742 2 487 Oil Deflection Plate 775219201 1 488 Screw- Gear Locking Plate 735036513 12 490 Pin- Thrust Cover 735038023 2 491 Lee Plug- Thrust Cover 735078306 1 492 Spacer 735731401 1 493 Thrust- Low Speed 775229601 1 494 Thrust- Low Speed 775229702 1 495 Gear Locking Plate 744359701 1 496 Thrust Cover 759745402 1 497 Cover- Seal 776312102 1 500 Oil Deflection Plate 735971702 1 501 Screw- Oil Deflection Plate 735032780 2 502 Flare Cap 073243901 1 504 Flange 735055256 1 505 Screw 735033448 2 602 Motor- See Motor Table on Last 7 Pages 612 Low Speed Shaft 073139806 1 807 Brass Weight 070224601 5 809 Brass Weight 070224603 2 N/S Crankcase Heater 735041248 4

CE100M CompressorGear Train Components


CE100M CompressorImpeller Diagrams and Components

102

104

101

105

103

Ref. Description Part Qty No. Number 101 Impeller- 100M 074565801 1 102 Bolt- Impeller 735036518 1 103 Washer- Impeller 040500310 1 104 Washer- Special 735043463 2 105 Nose Cone- Impeller 074775101 1

Speed Pinion(HS) Bull(LS) Code BA 759909152 759734052 BB 759909153 759734053 BC 759909154 759734054 BD 759909155 759734055 BE 759909156 759734056 BF 759909157 759734057 BG 759909158 759734058 BH 759909159 759734059 BJ 759909160 759734060 BK 759909161 759734061 BL 759909162 759734062

GearsPinion and Low Speed Gears


CE100M CompressorInlet Guide Vane AssemblyDiagram and Components

171

128129

202

124 123

122 120

120 120127

121

126

203

202120

229

Ref. Description Part Qty No. Number 120 Inlet Cone Assy (inludes front & rear machinings) 074149703 1 Cone Only 071851302 1 Screw 735036517 5 Dowel Pin 735038036 2 Inlet Cap 073190702 1 121 Piston 073169802 1 122 Seal- Impeller 735436801 1 123 Ring- Retaining 735235704 1 124 Ring- Retaining 735049822 1 126 Inlet Vane 759719802 11 127 Bearing- Vane 735017204 11 128 Front Diffuser 074796502 1 129 Screw- Front Diffuser 735036602 6 171 Volute 765042905 1 202 Gasket- Quad 735073404 4 203 O'Ring 735043683 2 229 Screw- Inlet Cone 735017346 12


CE100M Compressor High Speed Assembly

Diagram and Components

369416

417

413800

415369

439

414438

447

477

489

477

310

380

426

Ref. Description Part Qty No. Number 310 Pinion Gear- See Gear Table, page 109 324 Pin- Thrust 735038039 4 369 O'Ring 735043680 3 380 O'Ring 735043674 2 412 Screw- Bearing Housing 735017313 4 413 Bearing- Thrust 775229801 1 414 Plate- Thrust Cover 070301001 1 415 Thrust Pump 073187801 1 416 Thrust Cover 759859903 1 417 Screw- Thrust Cover 735033406 4 426 Housing- High Speed Bearing 759741901 1 438 Bearing- Rear 775229401 1 439 Pin- Rear Bearing 735038019 1 440 Bearing- High Speed 744278301 1 447 Enclosure 753544303 1 477 Pipe Plug 049760903 5 489 Plug- Elliptical 073229701 1 800 Screw- Thrust Pump 735036523 3

324

412

440

412


CE100M CompressorMotor Housing Assembly- 20" Motors

Diagrams

880

644

673

679643502682

620

683 642

679

904 903684

630853

684 660 661

662663

502

687

880 673

601

631630

641

610611

612

650681

630

632 633 633

635

634

644

High Voltage Motors(5001- 6000V)

(Motor Terminal Detail)

Low Voltage Motors(200- 600V)

Medium Voltage Motors

(601- 5000V)

Terminal BoxComponents

(Top View)881882

882 881

856

854

855



Components

Ref. Description Part Qty No. Number 502 Flare Cap 073243901 1 601 Stator, Motor- see Motor Tables on last 2 pages 610 Motor End Cover 074542101 1 611 Washer- End Cover Screws 048164812 36 612 Screw- End Cover 735033435 36 620 Motor Housing 071459702 1 630 Motor Terminal- Low Voltage (200- 600V) 074608102 6 Medium Voltage (601- 5000V) 074612002 3 High Voltage (5001- 6000V) 074614001 6 631 Plug (Medium Voltage only) 735017114 3 632 Screw (Low Voltage only) 735033233 6 633 Washer (Low Voltage only) 040500316 12 634 Nut (Low Voltage only) 040499906 6 635 Washer (Low Voltage only) 048164812 6 641 O'Ring- Motor End Cover 070194954 1 642 Gasket- 2 bolt flange 735073629 1 643 Orifice Assembly 074601902 1 Orifice Body 074601912 1 Orifice Only 074601922 1 644 Gasket- 3 pt. Terminal 735073635 1 650 O'Ring- End Cover Sight Glass 735073634 2 660 Compressor Mounting Angle 350166101 1 661 Screw, Angle Mounting 735033873 2 662 Compressor Mounting Channel 350166201 1 663 Screw- Mounting Channel 735033860 2 673 Screw, Electrical Box 735036445 8 679 Terminal- 3 pt. 070260801 2 681 Sight Glass- End Cover 015997816 2 682 Dowel- Plug 735068004 1 683 Plug & O'Ring 735017101 1 684 Sleeve, Insulator 735045328 6 687 Connector- Flare 735043925 1 853 Bus Bar 074608302 1 854 Motor Terminal Box 074556001 1 855 Screw- Terminal Box Cover 073169201 8 856 Cover- Motor Terminal Box 073169201 1 880 Electrical Box 070688301 2 881 Electrical Cover 000127300 2 882 Screw- Electrical Box 735032742 4 903 Screw- Blockoff 735033847 2 904 Blockoff 070220401 1



Diagrams

882682

683

620

904 642

880

903 643908

901

131

684

882

880

601

631630

641610

611612

650681

630

632 633635

634

HighVoltageMotors(5001-6000V)

(MotorTerminalDetail)

LowVoltageMotors(200-600V)

MediumVoltageMotors

(601-5000V)

Motor Terminal

907

684

853630

131 901


Ref. Description Part Qty No. Number 131 Connector 735043930 3 601 Stator, Motor- see Motor Tables on last 2 pages 610 Motor End Cover 744359501 1 611 Washer- End Cover Screws 048164812 24 612 Screw- End Cover 735033436 24 620 Motor Housing 765049006 1 630 Motor Terminal- Low Voltage (200- 600V) 074608102 6 Medium Voltage (601- 5000V) 074612002 3 High Voltage (5001- 6000V) 074614001 6 631 Plug (Medium Voltage only) 735017114 3 632 Screw (Low Voltage only) 735033233 6 633 Washer (Low Voltage only) 040500316 12 634 Nut (Low Voltage only) 040499906 6 635 Washer (Low Voltage only) 048164812 6 641 O'Ring- Motor End Cover 735043647 1 642 Gasket- 2 bolt flange 070199002 1 643 Gasket- 4 bolt flange 070199014 1 650 O'Ring- End Cover Sight Glass 735073634 2 681 Sight Glass- End Cover 015997816 2 682 Dowel- Plug 735068004 1 683 Plug & O'Ring 735017101 1 684 Sleeve, Insulator 735045328 6 685 Tube- 90° Elbow 001124300 1 853 Bus Bar 074608302 1 880 Electrical Box 020329100 2 882 Screw- Electrical Box 735032742 4 901 Cap 001106100 6 903 Screw- 2 bolt flange 735033850 2 904 Flange- 2 bolt 735055256 1 907 Screw- 4 bolt flange 735033406 4 908 Flange- 4 bolt 735055277 1


Components


CE100M CompressorSuction, Discharge, Final Assembly Screws and O'Rings

Diagram and Components

Ref. Description Part Qty No. Number 150 Screw- Discharge Nozzle 735017347 4 151 Discharge Nozzle 070474201 1 152 Screw- Discharge Flange 735033875 8 153 Coupling- Suction (includes screws/gasket) 070193909 1 Gasket Only - 14" 070194007 1 174 O'Ring- Blank Off 735043687 2 205 O'Ring- Discharge Nozzle 735043660 1 223 Blank Off 070220401 1 224 Screw- Blank Off 735033846 4 366 O'Ring- Gear Train to Motor Housing 735043647 1 367 O'Ring- IGV to Gear Train 735043679 1 485 Pipe Plug 049760905 2 800 Screw- IGV to Gear Train 735036523 27 801 Screw- Gear Train to Motor Housing 735017347 36 917 Victaulic Cap- 14" (for service only) 735055297 1

917

153

485

800367

801

Gear Assy

Inlet Assy

Motor Assy

205

152

150

151224

223

174

366



Motor Components Replacement Procedure:TheMotorStyleNumberisALWAYSprintedontheCompressordataplate.

Note: The Stator and Rotor must be ordered as separate parts. It is crucial to note that the replacement of either of these parts involves a shrink fit. The Stator is shrunk fit into the Motor Housing and must be installed by a local motor shop or a Daikin Applied Authorized Repair Facility. The Rotor is ordered separately (along with a Low Speed Shaft and Low Speed Seal) and the assembly must be performed by a Daikin Applied Au-thorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures; additional labor charges apply for both procedures.

IfonlytheStatorneedstobereplaced, in most cases you may use the existing Rotor and Shaft assem-bly. There are two scenarios:

First, if there is a local motor shop capable of removing the old Stator and shrinking the new one into the existing Housing, order the following:1. The new Stator 2. The appropriate Motor End Cover O'Ring/Gasket3. A new Low Speed Seal 4. Gear Train O'Ring Kit 5. Diode (installed in control box)6. Guardistor Terminals7. Motor Terminals8. Locating/Locking Dowel9. Plug

Second, if you are unable to have the new Stator installed, you still need to order the parts listed above. Upon placing the order, contact Daikin Applied for appropriate labor charges and instructions for sending the Motor Housing to a Daikin Applied Authorized Repair Facility to have the new Stator installed.

IftheRotorneedsreplacement, you must also order the following parts:1. A new Low Speed Shaft 2. A new Low Speed Seal IftheLowSpeedShaftneedsreplacement, you must also order the following parts:1. A new Rotor2. A new Low Speed SealThe Shaft and Rotor must be shrunk fit together and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating this procedure. Additional labor charges will apply.

IMPORTANT: Please read all mandatory notes on DaikinParts.DaikinAppliedcom carefully.

CE100M CompressorMotor Replacement and Retrofit


CE100M Compressor 20" Motors

Low Voltage: 200- 600V

HP Volt. Hz. Code MotorPN StatorPN RotorPN

167 220 50 17E 073196101 073196201 073196351 167 346 50 17Y 073196102 073196202 073196351 200 380 60 20U 073196102 073196202 073196351 167 440 50 17H 073196103 073196203 073196351 200 200 60 20N 073196104 073196204 073196351 200 208 60 20B 073196104 073196204 073196351 200 220 60 20P 073196104 073196204 073196351 200 230 60 20V 073196105 073196205 073196351 200 240 60 20W 073196105 073196205 073196351 167 380 50 17F 073196105 073196205 073196351 167 400 50 17G 073196105 073196205 073196351 167 415 50 17K 073196106 073196206 073196351 200 440 60 20A 073196106 073196206 073196351 200 460 60 20R 073196106 073196206 073196351 200 480 60 20S 073196106 073196206 073196351 200 575 60 20D 073196107 073196207 073196351 208 220 50 20E 073196108 073196208 073196351 208 346 50 20Y 073196109 073196209 073196351 250 380 60 25U 073196109 073196209 073196351 208 440 50 20H 073196110 073196210 073196351 250 200 60 25N 073196111 073196211 073196351 250 208 60 25B 073196111 073196211 073196351 250 220 60 25P 073196111 073196211 073196351 250 230 60 25V 073196112 073196212 073196351 250 240 60 25W 073196112 073196212 073196351 208 380 50 20F 073196112 073196212 073196351 208 400 50 20G 073196112 073196212 073196351 208 415 50 20K 073196113 073196213 073196351 250 440 60 25A 073196113 073196213 073196351 250 466 60 25R 073196113 073196213 073196351 250 486 60 25S 073196113 073196213 073196351 250 575 60 25D 073196114 073196214 073196351 250 225 50 25E 073196115 073196215 073196351 250 346 50 25Y 073196116 073196216 073196351 300 380 60 31U 073196116 073196216 073196351 250 440 50 25H 073196117 073196217 073196351 300 200 60 31N 073196118 073196218 073196351 300 208 60 31B 073196118 073196218 073196351 300 220 60 31P 073196118 073196218 073196351 300 230 60 31V 073196119 073196219 073196351 300 240 60 31W 073196119 073196219 073196351 250 380 50 25F 073196119 073196219 073196351 250 400 50 25G 073196119 073196219 073196351 250 415 50 25K 073196120 073196220 073196351 300 440 60 31A 073196120 073196220 073196351 300 460 60 31R 073196120 073196220 073196351 300 480 60 31S 073196120 073196220 073196351 300 575 60 31D 073196121 073196221 073196351

NOTE:See"CE100MCompressor-MotorReplacement&Retrofit"pageforinformationonreplacingtheStator,RotorandShaft.


CE100M Compressor20" Motors

Medium Voltage: 601- 5000V


180 2300 60 193 073158601 073158701 073158851 150 3000 50 156 073158602 073158702 073158851 180 3300 60 19C 073158603 073158703 073158851 180 4160 60 19L 073158604 073158704 073158852 150 3300 50 15J 073158604 073158704 073158852 210 2300 60 213 073158605 073158705 073158851 180 3000 50 196 073158606 073158706 073158851 210 3300 60 21C 073158607 073158707 073158851 210 4160 60 21L 073158608 073158708 073158852 180 3300 50 19J 073158608 073158708 073158852 250 2300 60 253 073158609 073158709 073158851 210 3000 50 216 073158610 073158710 073158851 250 3300 60 25C 073158611 073158711 073158851 250 4160 60 25L 073158612 073158712 073158852 210 3300 50 21J 073158612 073158712 073158852 320 2300 60 323 073158613 073158713 073158852 265 3000 50 256 073158614 073158714 073158852 320 3300 60 32C 073158615 073158715 073158852 320 4160 60 32L 073158616 073158716 073158852 265 3300 50 25J 073158616 073158716 073158852 410 2300 60 413 073158617 073158717 073158853 340 3000 50 326 073158618 073158718 073158853 410 3300 60 41C 073158619 073158719 073158853 410 4160 60 41L 073158620 073158720 073158853 340 3300 50 32J 073158620 073158720 073158853 500 2300 60 503 073158621 073158721 073158854 415 3000 50 416 073158622 073158722 073158854 500 3300 60 50C 073158623 073158723 073158854 500 4160 60 50L 073158624 073158724 073158854 415 3300 50 41J 073158624 073158724 073158854 575 2300 60 583 073158625 073158725 073158854 480 3000 50 506 073158626 073158726 073158854 575 3300 60 58C 073158627 073158727 073158854 575 4160 60 58L 073158628 073158728 073158854 480 3300 50 50J 073158628 073158728 073158854 650 2300 60 653 073158629 073158729 073158855 540 3000 50 586 073158630 073158730 073158855 650 3300 60 65C 073158631 073158731 073158855 650 4160 60 65L 073158632 073158732 073158855 540 3300 50 58J 073158632 073158732 073158855 730 2300 60 733 073158633 073158733 073158856 610 3000 50 656 073158634 073158734 073158856 730 3300 60 73C 073158635 073158735 073158856 730 4160 60 73L 073158636 073158736 073158856 610 3300 50 65J 073158636 073158736 073158856

NOTE:See"Compressor1996-2002(Eng.Rev.C&D)-MotorReplacement&Retrofit"pageforinformationonreplacingtheStator,RotorandShaft.



High Voltage: 5001- 6600V


180 6000 50 15 073165301 073165401 073165551 150 6600 50 15 073165302 073165402 073165552 180 6600 60 18 073165303 073165403 073165551 180 6000 50 18 073165304 073165404 073165551 150 6600 18 18 073165305 073165405 073165552 210 6600 60 21 073165306 073165406 073165551 180 6000 50 21 073165307 073165407 073165552 210 6600 50 21 073165308 073165408 073165552 210 6600 60 25 073165309 073165409 073165552 180 6000 50 25 073165310 073165410 073165553 250 6600 50 25 073165311 073165411 073165553 210 6600 60 32 073165312 073165412 073165553 250 6000 50 32 073165313 073165413 073165554 250 6600 50 32 073165314 073165414 073165554 210 6600 60 41 073165315 073165415 073165554 320 6000 50 41 073165316 073165416 073165555 265 6600 50 41 073165317 073165417 073165555 320 6600 60 50 073165318 073165418 073165555 320 6000 50 50 073165319 073165419 073165556 265 6600 50 50 073165320 073165420 073165556 410 6600 60 58 073165321 073165421 073165556




Low Voltage: 200- 600V

HP Volt. Hz. Code MotorPN StatorPN Rotor& ShaftAssy 60 380 600 073102601 073102701 350147651 60 440 600 073102602 073102702 350147651 60 460 600 073102603 073102703 350147651 50 380 500 073102603 073102703 350147651 60 480 600 073102604 073102704 350147651 50 400 500 073102604 073102704 350147651 60 575 600 073102605 073102705 350147651 50 346 500 073102609 073102709 350147651 50 415 500 073102610 073102710 350147651 50 440 500 073102611 073102711 350147651 60 380 725 073102614 073102714 350147652 60 440 725 073102615 073102715 350147652 60 460 725 073102616 073102716 350147652 50 380 600 073102616 073102716 350147652 60 480 725 073102617 073102717 350147652 50 400 600 073102617 073102717 350147652 60 575 725 073102618 073102718 350147652 50 346 600 073102623 073102723 350147652 50 415 600 073102624 073102724 350147652 50 440 600 073102625 073102725 350147652 60 380 850 073102628 073102728 350147653 60 440 850 073102629 073102729 350147653 60 460 850 073102630 073102730 350147653 50 380 700 073102630 073102730 350147653 50 400 700 073102631 073102731 350147653 60 480 850 073102631 073102731 350147653 60 575 850 073102632 073102732 350147653 50 346 700 073102637 073102737 350147653 50 415 700 073102638 073102738 350147653 50 440 700 073102640 073102740 350147653 60 380 1000 073102643 073102743 350147654 60 440 1000 073102644 073102744 350147654 60 460 1000 073102645 073102745 350147654 50 380 830 073102645 073102745 350147654 60 480 1000 073102646 073102746 350147654 60 575 1000 073102647 073102747 350147654 60 346 830 073102652 073102752 350147654 50 415 830 073102653 073102753 350147654 50 440 830 073102656 073102756 350147654




Low Voltage: 200- 600V, continued

HP Volt. Hz. Code MotorPN StatorPN Rotor& ShaftAssy 1200 380 60 N2 073102659 073102659 350147655 1200 440 60 N2 073102660 073102660 350147655 1200 460 60 N2 073102661 073102661 350147655 1000 380 50 N0 073102661 073102661 350147655 1200 460 60 N2 073102662 073102662 350147655 1000 400 50 N0 073102662 073102662 350147655 1200 575 60 N2 073102663 073102663 350147655 1000 346 50 N0 073102668 073102668 350147655 1000 415 50 N0 073102669 073102669 350147655 1000 440 50 N0 073102671 073102671 350147655 1300 380 60 N3 073102674 073102674 350147656 1300 440 60 N3 073102675 073102675 350147656 1300 460 60 N3 073102676 073102676 350147656 1080 380 50 N1 073102676 073102676 350147656 1300 480 60 N3 073102677 073102677 350147656 1080 400 50 N1 073102677 073102677 350147656 1300 575 60 N3 073102678 073102678 350147656 1080 346 50 N1 073102684 073102684 350147656 1080 415 50 N1 073102685 073102685 350147656 1080 440 50 N1 073102687 073102687 350147656 1200 346 50 N2 073102690 073102690 350147657 1200 380 50 N2 073102691 073102691 350147657 1200 400 50 N2 073102692 073102692 350147657 1200 415 50 N2 073102693 073102693 350147657 1200 440 50 N2 073102696 073102696 350147657




Medium Voltage: 601- 5000V

HP Volt. Hz. Code MotorPN StatorPN Rotor& ShaftAssy 600 2300 60 61 073102606 073102706 350147651 600 2400 60 61 073102606 073102706 350147651 600 3300 60 61 073102607 073102707 350147651 600 4000 60 61 073102608 073102708 350147651 600 4160 60 61 073102608 073102708 350147651 500 3300 50 52 073102608 073102708 350147651 500 3000 50 52 073102612 073102712 350147651 725 2300 60 72 073102619 073102719 350147652 725 2400 60 72 073102619 073102719 350147652 725 3300 60 72 073102620 073102720 350147652 725 4000 60 72 073102621 073102721 350147652 725 4160 60 72 073102621 073102721 350147652 600 3300 50 59 073102621 073102721 350147652 600 3000 50 59 073102626 073102726 350147652 850 2300 60 84 073102633 073102733 350147653 850 2400 60 84 073102633 073102733 350147653 850 3300 60 84 073102634 073102734 350147653 850 4000 60 84 073102635 073102735 350147653 850 4160 60 84 073102635 073102735 350147653 700 3300 50 71 073102635 073102735 350147653 700 3000 50 71 073102641 073102741 350147653 1000 2300 60 N0 073102648 073102748 350147654 1000 2400 60 N0 073102648 073102748 350147654 1000 3300 60 N0 073102649 073102749 350147654 1000 4000 60 N0 073102650 073102750 350147654 1000 4160 60 N0 073102650 073102750 350147654 830 3300 50 83 073102650 073102750 350147654 830 3000 50 83 073102657 073102757 350147655 1200 2300 60 N2 073102664 073102764 350147655 1200 2400 60 N2 073102664 073102764 350147655 1200 3300 60 N2 073102665 073102765 350147655 1200 4000 60 N2 073102666 073102766 350147655 1200 4160 60 N2 073102666 073102766 350147655 1000 3300 50 N0 073102666 073102766 350147655 1000 3000 50 N0 073102672 073102772 350147655 1300 2300 60 N3 073102679 073102779 350147656 1300 2400 60 N3 073102679 073102779 350147656 1300 3300 60 N3 073102680 073102780 350147656 1300 4000 60 N3 073102681 073102781 350147656 1300 4160 60 N3 073102682 073102782 350147656 1080 3000 50 N1 073102688 073102788 350147657 1200 3300 50 N2 073102694 073102794 350147657 1200 3000 50 N2 073102697 073102797 350147657 850 3450 60 84 073102698 073102798 350147657




High Voltage: 5001- 6600V

HP Volt. Hz. Code MotorPN StatorPN Rotor& ShaftAssy 600 6600 60 61 073102613 073102713 350147652 500 6000 50 52 073102622 073102722 350147652 725 6600 60 72 073102627 073102727 350147653 600 6000 50 59 073102636 073102736 350147653 500 6600 50 52 073102639 073102739 350147653 850 6600 60 84 073102642 073102742 350147654 700 6000 50 71 073102651 073102751 350147654 600 6600 50 59 073102654 073102754 350147654 700 6600 50 71 073102655 073102755 350147654 1000 6600 60 N0 073102658 073102758 350147655 830 6000 50 83 073102667 073102767 350147655 830 6600 50 83 073102670 073102770 350147655 1100 6600 60 N1 073102673 073102773 350147655 915 6000 50 91 073102683 073102783 350147656 915 6600 50 91 073102686 073102786 350147656 1000 6000 50 N0 073102689 073102789 350147657 1200 6600 50 N0 073102695 073102795 350147657


Documents

McQuay Westinghouse Centrifugal Chiller - Daikin AppliedMcQuay Westinghouse Centrifugal Chiller PE 100, 400, 420, 460, 500, 550 PEH 100 Last Manufactured: 2002 ... PFH= Water Cooled