Replacement Parts List No. 700015100Revision B 07/2010

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

McQuay

Evaporative Condenser Cooled Chiller

EGR060-240

Vintage A

Last Manufactured: 2004

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 2

Contents

Parts List Revision History.................................................................................................................................. 3Nomenclature ..................................................................................................................................................... 4Unit Layout ......................................................................................................................................................... 5Condenser .......................................................................................................................................................... 6Fan Panel ........................................................................................................................................................... 6Water Pump ........................................................................................................................................................ 6Valves, Mufflers, Driers ....................................................................................................................................... 6Evaporator Heater .............................................................................................................................................. 6MicroTech 200 Compressor Controls .......................................................................................................... 7- 12MicroTech II Condenser Controls ..................................................................................................................... 13Compressors .............................................................................................................................................. 14- 15Isolators ............................................................................................................................................................ 16

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 3

Revision Date Description NEW 07/10 New A 07/10 p.14- Added "R22" to Compressor description. p.16- Changed information for Spring Isolators to "Contact McQuay Parts." B 07/10 p. 12- Added "Temperature" to Sensor description. p. 13- Added F1, F2 and VFD information. p. 16- Changed all Isolator information to "Contact McQuay Parts."

Parts List Revision History

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 4

Nomenclature

E G R 075 A SUnit Model Number

Unit Type: E= Evaporative Condensing

DesignationG= Global Chiller

Compressor TypeR= Reciprocating

Nominal Tonsex. 075= 75 Tons

Vintage A

ApplicationS= Standard PackageM= Remote Evaporator

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 5

Unit Layout

1

8

Ref. No. Description 1 Compressors 7 Evaporator 8 Evaporative Condenser 12 Pumps

7

12

1 1 11 1

7

12

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 6

CondenserComponents

Description Part No. Motor- Condenser Fan 300040841 Blade- Condenser Fan 300040985 Heater, Immersion- 500W 480V 300043144 Heater, Immersion- 500W 230V 300043145

Water PumpComponents

Description Part No. Pump- Water 2HP w/drain plug 300040928 Switch, Float- Sump Liquid Level 300042824 Coupling- Float Switch 300042823

Valves, Mufflers, DriersComponents

Description Part No. Valve- Check 1.625" 070300706 Valve- Relief 450 PSI 039441300 Valve- Ball .375" 330286001 Valve- LL Solenoid 1.625" 047931306 Muffler- Discharge Line one per compressor 047664305 Core- Filter Drier 070339101

Fan PanelComponents

Description Part No. Kit- Fan Panel and Terminal Block 300042814 Relay, Output- Fan Panel 3A/120V DPDT 300042826

Evaporator HeaterComponents

Description Part No. Heater- Foil 230V/80W 065497201 Heater- Foil 115V/80W 065497202

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 7

MicroTech 200 Compressor Controls

Panel Diagram- Left Side (4 compressor unit shown)

243

T4

TB5235

215

TB2 TB3 233

TB4237

MHP1

326

MHP3

Wireway

911

912

970

971

972

974

976902

904

920

905

325OP1

325OP3

Wireway

MHPR1

MPR1 TD5 TD7

346

260

NB

231

Fuse P/N Check Voltage Device

MHPR3

MPR3

R9

906

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 8

Ref# Schematic Description Part Number Symbol 215 T4 Transformer- Control 046738114 231 TB2 Terminal Block- 16 Terminals 022431216 233 TB3 Terminal Block- 14 Terminals 022431214 235 TB5 Terminal Block- 24 Terminals 022431224 237 TB4 Terminal Block- 30 Terminals 022431230 243 NB Neutral Block 037530700 260 MHPR1, MPR1, R9, MHPR3, MPR3 Relay- 1PDT 032508101 325 OP1, OP3 Oil Pressure Control (2) 070971801

326 MHP,1, MHP3 High Pressure Control (2) 047932301 346 TD5, TD7 Time Delay- 1 Sec. Part Winding (2) 028210101 902 MCB1 MicroTech Controller M250 (must be programmed) 065487311 Input Power Fuse, 2A 065822001 Comm. Port Fuse, .25A 065821901 904 ADI ADI Board 065816001 905 Ribbon Cable 065499704 906 34 Conductor Ribbon Cable 049265102 911 Circuit Breaker Mounting Bracket 070745601 912 CB Circuit Breaker 735073301 920 Cable Clip (6) 049766201 970 Modem- 14.4 Baud 063585005 971 Modem Interface Cable 073372702 972 Gasket 070199207 974 Modem Bracket 073043505 976 Modem Bracket- Vertical 073014701 N/S AB Alarm Bell (Mounted on Outside of Control Box) 017809400

MicroTech 200 Compressor Controls

Panel Components- Left SideNOTE: MHPR3; OP3, MHP3, TD7 not used on 2- compressor units (060-120)

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 9

MicroTech 200 Compressor Controls

Panel Diagram- Right Side (4 compressor unit shown)

SC

990

356

PVM

Wireway

TB6 235

Wireway

OP2325

OP4325

MHP2

326

MHP4

T2

213

TD8

346

TD6

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TB7231 TB8 233

907

R10MHP4

MHPR4

MHP2

MHPR2

900

901

228

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260

260

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 10

Ref# Schematic Description Part Number Symbol 213 T2 Transformer- Control 060630801 231 TB7 Terminal Block- 16 Terminals 022431216 233 TB8 Terminal Block- 14 Terminals 022431214 235 TB6 Terminal Block- 24 Terminals 022431224 260 MHPR2, MPR2, R10, MHPR4, MPR4 Relay- 1PDT 032508101 325 OP2, OP4 Oil Pressure Control 070971801 326 MHP2, MHP4 Mechanical High Pressure Control (2) 047932301 346 TD6, TD8 Time Delay- 1 Sec. Part Winding (2) 028210101 356 PVM Phase Voltage Monitor Under Voltage Protection- 208/230V 070269951 Under Voltage Protection- 460V 070269953 Under Voltage Protection- 575V 070269960 Under Voltage Protection- 380/415V 070269955

Over and Under Voltage Protection- 208/230V 070269925 Over and Under Voltage Protection- 460V 070269926 Over and Under Voltage Protection- 380/415V 070269927

Over and Under Voltage Protection w/LED Lights- 208/230V 070269963 Over and Under Voltage Protection w/LED Lights- 460V 070269965 Over and Under Voltage Protection w/LED Lights- 575V 070269966 900 Output Board 049265501 Output Board Fuse, 5A 066402901 901 Output Board Relays (quantities vary with options) 049265601 907 Ribbon Cable- Output Board 049265201 990 SC Signal Converter 049264901

MicroTech 200 Compressor Controls

Panel Components- Right SideNOTE: MHPR4; OP4, MHP4, TD8 not used on 2-compressor units (060-120)

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 11

392391211212

391 392

Ref# Schematic Description Part Number 211 Fuse Holder 018690600 212 F1 Fuse- Control Circuit 10A 018961400 391 Start Counter 735073204 392 Hour Meter 047930201 952 Hinge- Keypad 032457700 954 Bracket- Keypad 071742103 955 Label- Keypad 071742502 956 Keypad Display 065497202 959 Switch- 125V (3) 071995301 960 Lamp- Red LED 065810801

952

959

955956960954

959

952

MicroTech 200 Compressor Controls

Hour Meters, Counters, Keypad(060- 120 Shown)

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 12

Description Part Number Power Assembly 4-Pin Housing 049264502 Power Assembly Female Pin 049264702 Control Assembly 6-Pin Housing 049264501 Control Assembly Female Pin 049264702 Terminal Block, 9 Pole (ADI-DH2, J13, ADI-AH3) 065499909 Terminal Block Cover, 9 Pole (ADI-DH2, J13, ADI-AH3) 065500009

Keypad Terminal Block, 2 Pole Locking 065488802 Keypad Terminal Block Cover 065500002 High Pressure Transducer 350105401 Low Pressure Transducer 350105301

Pressure Transducer Cable, 10' (ADI-DH1, ADI-AH2) 074667501 Pressure Transducer Cable, 15' 074667502 Pressure Transducer Cable, 20' 074667503

Temperature Sensor with 20' cable (ADI-AH3, ADI-AH4) 073012002

MicroTech 200 Compressor Controls

Control Panels, Cables, Sensors

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 13

Schematic Description Part Number MCB Controller- MicroTech II Small Display 330268111 T7 Transformer 100VA 120V 330386105 CE1 Relay- Condenser Enable Circuit #1 072937402 CE2 Relay- Condenser Enable Circuit #2 072937402 HP1 Transducer- High Pressure Circuit #1 071568601 HP2 Transducer- High Pressure Circuit #2 071568601 LP1 Transducer- Low Pressure Circuit #1 071568501 LP2 Transducer- Low Pressure Circuit #2 071568501 Cable- Transducer 074667505 Board- Transducer Interface 071857701 OAT Sensor- Outside Air 073007301 F1 Relay- Fan 1 Enable 300042826 F2 Relay- Fan 2 Enable 300042826 VFD- 208/230V, 5HP, GX 300043242 VFD- 460V, 5HP, GX 300043396 VFD- 208/230V w/GP to GX conversion 300041021 VFD- 460V, w/GP to GX conversion 300041025

MicroTech II Condenser Controls

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 14

Unit Start # OfVolt. Option Part No. UL30 HP 208 PW 071838301 2a

230 PW 071838301 2a

380/460 AL 071838301 2a

380/460 PW 071838401 2a

575 AL 071838501 2a

575 PW 071838501 2a

35 HP 208 PW 071846801 2a

230 PW 071835401 2a

380/460 AL 071835401 2a

380/460 PW 071836901 2a

575 AL 071837001 2a

575 PW 071837001 2a

40 HP 208 PW 071838001 2a

230 PW 071837601 2a

380/460 AL 071837601 2a

380/460 PW 071837701 2a

575 AL 071837801 2a

575 PW 071837801 2a

50 HP 208 PW 074554901 2a

230 PW 074554901 2a

380/460 AL 074554901 2a

380/460 PW 074555501 2a

575 AL 074555101 2a

575 PW 074555101 2a

60 HP 208 PW 074557101 2a

230 PW 074557101 2a

380/460 AL 074557101 2a

380/460 PW 074557501 2a

575 AL 074556901 2a

575 PW 074556901 2a

Compressors

R22 Compressor Part Numbers

EGR 060AS Compressor #1= 30 HP Compressor #2= 30 HP

EGR 065AS Compressor #1= 30 HP Compressor #2= 35 HP

EGR 070AS Compressor #1= 35 HP Compressor #2= 35 HP

EGR 075AS Compressor #1= 30 HP Compressor #2= 40 HP

EGR 080AS Compressor #1= 40 HP Compressor #2= 40 HP

EGR 090AS Compressor #1= 40 HP Compressor #2= 50 HP

EGR 100AS Compressor #1= 50 HP Compressor #2= 50 HP

EGR 110AS Compressor #1= 50 HP Compressor #2= 60 HP

EGR 120AS Compressor #1= 60 HP Compressor #2= 60 HP

Compressor Usage

EGR 130AS Compressor #1= 30 HP Compressor #2= 30 HP Compressor #3= 35 HP Compressor #4= 35 HP

EGR 140AS Compressor #1= 35 HP Compressor #2= 35 HP Compressor #3= 35 HP Compressor #4= 35 HP

EGR 150AS Compressor #1= 35 HP Compressor #2= 35 HP Compressor #3= 40 HP Compressor #4= 40 HP

EGR 160AS Compressor #1= 40 HP Compressor #2= 40 HP Compressor #3= 40 HP Compressor #4= 40 HP

EGR 180AS Compressor #1= 40 HP Compressor #2= 40 HP Compressor #3= 50 HP Compressor #4= 50 HP

EGR 200AS Compressor #1= 50 HP Compressor #2= 50 HP Compressor #3= 50 HP Compressor #4= 50 HP

EGR 220AS Compressor #1= 50 HP Compressor #2= 50 HP Compressor #3= 60 HP Compressor #4= 60 HP

EGR 240AS Compressor #1= 60 HP Compressor #2= 60 HP Compressor #3= 60 HP Compressor #4= 60 HP

a For unloader part numbers see following page.

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 15

CompressorsUnloaders, Crankcase Heaters, Motor Protectors & Mounting

UnloadersComplete KitTo Add to a New Replacement Compressor;Kit includes: Cylinder Head, Piston Ass'y, Valve Plate, Gaskets, and Unloader Valve and Coil. p/n: 046745201To Replace an Unloader on an Existing Compressor;Kit includes: Unloader Valve , Coil and Valve Gasket. p/n: SG9980212-02

Unloader Valve Only120V p/n: 046497300

Unloader Gasket p/n: 072927901

Crankcase Heaters120V100W- Used on 20 - 35 H.P. Compressors p/n: 059443001120V200W- Used on 40 - 60 H.P. Compressors p/n: 049767901

Motor Protectors120V/240VUsed on all Compressors p/n: 044691500

Evap. Cond. Cooled Chiller, EGR 060-240 Vint. A Rev. B 7/10 RPL 7000151 / Page 16

Isolators

Spring or Rubber-in-Shear Isolators

Please contact Daikin Applied