Upload
jithuraj
View
173
Download
22
Tags:
Embed Size (px)
DESCRIPTION
Schneider Installation MC set
Citation preview
Medium Voltage Distribution
Installation instructionJanuary 2009
Air insulated switchboard Withdrawable switchgear SF6 or vaccum technology
MCset 17.5 kV
version 0507897301EN.indd 1
Contents
General 2Glossary 2Earthing switch control symbols 2Moving part control symbols 3Recommendations 3Standard tightening torques 4List of bags and accessories 4Packaging 5
Dimensionsandweights 6AD, CL-GL, VT cubicles 6RHB, RHC cubicles 9Cubicle fitted with IPX1/IPX2 roofs 10Transition Panel MTP 10
Handlinginstructions 11Land packaging 11Ocean shipment packaging 11Handling using a sling 11Handling by rolling 12Storage 12
Installationandoperationrecommendation 13
Floorfinishingandcubiclefastening 14Surface condition 14Floor quality 14Description of irons and accessories 14Placing and adjusting on non earthquake resistant civil engineering works 14Placing and adjusting on earthquake resistant civil engineering works 16
Installationinstructions 18Unpacking cubicles 18Placing cubicles in a switchboard 18Coupling of cubicles 21Plug-in check 23Removing the mobile part transportation devices 23Installing the main earth lead 24Installing the electric connections of the busbars and MV cables 26Installing busbars 28Installing busbars between MTP and the MOTORPACT cubicle 32Placing MV cables on AD cubicle 35Placing MV cables on RHC cubicle 41MV cable screen earthing 45LV cable routing and connection 46Placing the tunnel sheets 48Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2 51Placing the tunnel end sheets 57Placing end sheets 59Installing fans on versions 3600 A / 4000 A 62
InstallationofaFUequippedwithelectromagneticlockingoptions 63Earthing switch with electromagnetic locking 63Plug-in prevention with electromagnetic locking 64Prior to installing the front panels 64
Stepstobetakenfortestsandinspection 65Power frequency dielectric test 65
Testsonsite 66Checking and cocking the internal arcing detector 66
Index 67
2 07897301EN.inddversion 05
Open earthing switch mechanical indicator light.
Operation position.
Plug-in or withdrawal position.
Plug-in prevention position. Locking possible.
General
Glossary UF Functionnal Unit (cubicle + mobile part + Sepam)
AD Incomming / outgoing cubicle
CL-GL Withdrawable line coupling cubicle
TT Measurement and busbar earthing cubicle
RHB Connection from the top by bar
RHC Connection from the top by bar cable
MTP Connection duct between an MCset cubicle and a MOTORPACT cubicle
DI Fuse switch outgoing cubicle
TT Voltage transformer
TC Current transformer or current sensor
VPIS Voltage Presence Indicating System
LV Low voltage
MV Voltage class, including levels 7.2 - 12 and 17.5 kV
SMALT Earthing switch
Mobilepart
LF Withdrawable circuit-breaker with SF6 breaking which is used in AD and CL cubicles
Rollarc400 SF6 breaking withdrawable contactor equipping the AD1 cubicle
EVOLIS Withdrawable circuit-breaker with vacuum breaking which is used in AD and CL cubicles
CTV1 Vacuum breaking withdrawable contactor equipping the AD1 cubicle
OED Rack-in or rack-out and removal tool of the mobile parts on the ground
Tabled’extraction
Extraction or insertion table without the removal tool of the mobile parts on the ground
Note: this document is available for all the units ordered from the 2nd of April 2009.
Earthingswitchcontrolsymbols
version 0507897301EN.indd 3
Marking
All type of equipment installation such as lamp or light are forbidden.Installationabovetheswitchboard
Recommendations
Insertion / extraction position.
“Withdrawn” position.
“Plugged-in” position.
Operation position.
Position can be locked using paslocks.
Closed earthing switch mechanical indicator light.
General
It is compulsory forbidden to walk on the parts bearing this marking.
It is compulsory forbidden to remove the parts bearing this marking when the equipment is energised.
Movingpartcontrolsymbols
4 07897301EN.inddversion 05
Switchboardpackaging
Listofbagsandaccessories
General
Applicationmethods:
The elastic washers placed on the external sides of the pads and busbars ensure better distribution of stress regarding screws tightened to the recommended torques.
Screw TorqueinNmØ 6 13
Ø 8 28
Ø 10 50
Ø 12 75
Ø 14 120
(Nongreasedscrewsandbolts)
Standardtighteningtorques
Package(Optional) ContentTestsandinspection - Manual earthing kit
Spareparts - Fuses
Optionalaccessories - 1 busbar earthing carriage- 1 phase balance testing device- 1 I and U test lead- 1 tunnel closure kit- 1 mobile part extraction tool (ERT or extraction table)
Package ContenuSwitchboardendandfixing - Switchboard end sheets
- Fixing columns- Bag of screws and bolts - Wiring collector external closure
Switchboard - 2 cubicle operation cranks- 10 mm2 wire- 1 earth fishplate and seal- Civil engineering guide- Installation manual- Operating manual
Civilengineering - Cubicle fastening rails- Expansion pins- Bag of screws and bolts
version 0507897301EN.indd 5
Packaging
General
Content Cubiclepackaging
Separatepackaging
Screwsandboltsfor:- Busbar fastening (1) 2
- Busbar shims (1) 2
- Lock associated with the cubicle 1 2
- Lock unit 1 2
- Cubicle fastening on civil engineer. works 1
- Intercubicle fastening 2 1
- Coupling gaskets 2 1
Cablefastening(ADcubicle):- Flange supports 1
- Flanges 1
Cablefloor:- Bottom plates 1
- Cable support sleeves 1
- Bag of screws and bolts 1 2
- Busbar 1250 A 1 2
- Cable connection brackets 1
- Busbar covers 1 2
- Zero frequence toroids 2 1
- Busbars 2500 A, 3150 A et plus 2 1
- Cable compartment 1
- Fan compartment (FU 3600 A/ 4000 A) 1
(1) in general.(2) these parts can sometimes be dispatched in a separate package.
Thetankinstallationdrawingscanbedispatched:
AD1 : AAV8094101AD2 : AAV8900201AD3 : BBV1456801.
6 07897301EN.inddversion 05
Dimensionsandweights
AD,CL-GL,VTcubicles
Cubicleswith1CTperphase,internalarcingwithstandandGasExhaustversion(wall-mounted)ornointernalarcing
Dimensions AD1 AD2 AD3 CL1 CL2 CL3 TT1 TT2 DI2(2500A) (3150A)
(3600A)(4000A)
(2500A) (3150A)(3600A)(4000A)
Width(mm)L 570 700 900 900 900 570 x 2 700 x 2 900 x 2 900 x 2 900 x 2 570 700 700
Height**(mm)H 2300 2300 2300 2300 2445 2300 2300 2300 2300 2445 2300 2300 2300
Depth(mm)P 1550 1550 1550 1700 1700 1550 1550 1550 1700 1700 1550 1550 1550
Weight*(kg) 850 1000 1300 1700 1760 650 x 2 750 x 2 850 x 2 1250 x 2 1310 x 2 500 550 750
Weight(kg)ofVTcompartment 120 130 130 130 130 120 130 130 130 130 120 130 130
* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.
version 0507897301EN.indd 7
Dimensionsandweights
Compartment for version 3600 A / 4000 A
AD,CL-GL,VTcubicles
Cubicleswith1CTperphase,internalarcingwithstandon4sides
Dimensions AD1 AD2 AD3 CL1 CL2 CL3 TT1 TT2 DI2(2500A) (3150A)
(3600A)(4000A)
(2500A) (3150A)(3600A)(4000A)
Width(mm)L 570 700 900 900 900 570 x 2 700 x 2 900 x 2 900 x 2 900 x 2 570 700 700
Height**(mm)H 2300 2300 2300 2300 2445 2300 2300 2300 2300 2445 2300 2300 2300
Depth(mm)P 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725
Weight*(kg) 850 1000 1300 1700 1760 650 x 2 750 x 2 850 x 2 1250 x 2 1310 x 2 500 550 800
Weight(kg)ofVTcompartment 120 130 130 130 130 120 130 130 130 130 120 130 130
* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.
8 07897301EN.inddversion 05
Dimensionsandweights
Compartment for version 3600 A / 4000 A
Dimensions AD1 AD2 AD3(2500A) (3150A) (3600A/4000A)
Width(mm)L 570 700 900 900 900
Height**(mm)H 2300 2300 2300 2300 2445
Depth(mm)P 1725 1725 1725 1725 1725
Weight*(kg) 950 1110 1400 1800 1800
Weight(kg)ofVTcompartment 120 130 130 130 130
* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.
Compartment for version 3600 A / 4000 A
Cubicleswith2CTsperphase,internalarcingwithstandon4sides(installedinthemiddleoftheroom,nowall-mounting)
Dimensions AD1 AD2 AD3(2500A) (3150A) (3600A/4000A)
Width(mm)L 570 700 900 900 900
Height**(mm)H 2300 2300 2300 2300 2445
Depth(mm)P 1700 1700 1700 2000 (RHB3) 2275 (RHC3) 1700
Weight*(kg) 900 1050 1350 1750 1810
Weight(kg)ofVTcompartment 120 130 130 130 130
* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.
Cubicleswith2CTsperphase,internalarcingwithstandandGasExhaustversion(wall-mounted)ornointernalarcing
version 0507897301EN.indd 9
Dimensionsandweights
RHB,RHCcubicles Compartment for version 3600 A / 4000 A
Cubicleswith2CTsperphase,internalarcingwithstandon4sides(installationinthemiddleoftheroom,nowall-mounting)
Compartment for version 3600 A / 4000 A
Cubicleswith1CTperphase,internalarcingwithstandon4sides(installationinthemiddleoftheroom,nowall-mounting)
Dimensions RHB1 RHB2 RHB3(2500A) RHB3(3150A) RHB3RHC1 RHC1 RHC2 RHC2 RHC3(2500A) RHC3 RHC3(3150A)2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
(3600A)(4000A)
Width(mm)L 570 570 700 700 900 900 900 900
Height(mm)H 2300 2300 2300 2300 2300 2300 2300 2750
Depth(mm)P 2000 2275 2000 2275 2000 2275 2000 (RHB3)2275 (RHC3)
2000
Weight*(kg) 1000 1000 1150 1150 1450 1450 1850 1820
Weight(kg)ofVTcompartment 120 120 130 130 130 130 130 130
* Maximum fully fitted weight.
Dimensions RHB1 RHB2 RHB3(2500A) RHB3(3150A) RHB3RHC1 RHC1 RHC2 RHC2 RHC3(2500A) RHC3 RHC3(3150A)2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
3 to 4 cablesper phase
2 cables max.per phase
(3600A)(4000A)
Width(mm)L 570 570 700 700 900 900 900 900
Height(mm)H 2300 2300 2300 2300 2300 2300 2300 2750
Depth(mm)P 2000 2275 2000 2275 2000 2275 2000 (RHB3)2275 (RHC3)
2000
Weight*(kg) 950 950 1100 1100 1400 1400 1800 1820
Weight(kg)ofVTcompartment 120 120 130 130 130 130 130 130
* Maximum fully fitted weight.
10 07897301EN.inddversion 05
Dimensionsandweights
(e.g.:AD1withinternalarcingwithstandon4sides)
Dimensions AD1IPX1 AD1IPX2
Width(mm)L 570 570
Height(mm)H 2732 2732
Depth(mm)Ptunnel 1815 2485
Cubicle fitted with IPX1/IPX2 roofs
Dimensions MTP1250 A 2500 A 3150 A
Width(mm)L 375 375 375
Height(mm)H 2300 2300 2300
Depth(mm)P 1550 1550 1550
Weight(kg) 240 275 310
Thisductisfactory-mountedtotherightorleftofanMCsetcubicle(dependsonswitchboardconfiguration).
See “MOTORPACT civil engineering guide : 46032-700-07A“.
TransitionPanelMTP(Motorpact,vacuumtechnology,TransitionPanel)
version 0507897301EN.indd 11
Landpackaging
FunctionalUnit
Oceanshipmentpackaging
Functionalunit
Handlinginstructions
Cubiclespackedbythrees
Handlingusingasling
FUwithcircuit-breaker
12 07897301EN.inddversion 05
Storage
Prolongedstorage
Storethedevicesintheiroriginalpackaging,placedondrygroundoronamaterialinsulatingitfromhumidity.
Handlingbyrolling
After prolonged storage, thoroughly clean insulating parts before operation.
Handlinginstructions
version 0507897301EN.indd 13
Installationandoperationrecommendation
Itisstronglyadvisedtoperiodicallycarryout, (minimun every 2 years approximately),afewoperationcyclesonoperatingdevices.
Outsidenormalconditionsofuse,(between-5°Cand40°C,absenceofdust,corrosivegas,etc.),itisrecommendedtoexamine,withourSchneiderElectricservicescentre,thestepstobetaken,inordertoensurecorrectfunctioningoftheinstallation.
After 6 to 12 month operations, we recommend you to check the busbars and MV cable connection tightening.It should be done with a calibrated torque spanner, adjust to lower torque compare to values indicated in page 4.If no problems are detected and if the busbars and cable connections haven’t been modified, it will not necessary to do again this check.
Operationandmaintenance
1/ The necessity of correct implementationofconnections:New cold retractable or slip-on technology offers ease of installation that favours resistance over time.Their design allows them to used in polluted environments with harsh climatic conditions.
2/ Impact of the relative humidity factor:Installing a heating device is essential in climates with high relative humidity levels and major temperature differences.Ensure that draughts and / or thermal shocks are avoided in all cubicle compartments in order to avoid the creation of dew points (sources of partial discharges).
Theswitchgear’sresistancetoageinginanMVsubstationdependson3mainfactors:
The equipment must be installed in conformity with the relevant IEC standard. Outside of these normal usage conditions, we recommend contacting Schneider Electric to determine the operations to be carried out as well as their frequency according to the actual service conditions.
3/ Electrical room ventilation control:Grid size must be suited to the power dissipated in the substation. These grids must be placed exclusively in the vicinity of the transformer, in order to avoid air circulation on the LV switchboard.
In case of dismantling, the elastic washers must be change and replace by new ones supplied by Schneider Electric.
Ourservicecentreisatyourdisposalatanytime:bto undergo an installation diagnostic,bto offer you, if need be, suitable maintenance operations,bto offer you maintenance contracts,bto offer you adaptations.
An MCset 17.5 kV Maintenance and Services guide is available. It gives practical information on:b maintaining the equipment in good operating order,b ensuring that the equipment is safe during all installation, repair and servicing operations.DEAI03EN/ART833121DEAI03FR/ART833120
b Version 3600 A / 4000 A: We strongly recommend that you clean the ventilation grids Aand B regularly (every 2 years): A: standard grids B: grids only on RHB version.
b Afanmonitoringsystemmustbe installedwiththecubiclecontrol andmonitoringdevices. Permanentoperationofthe followingmustbeguaranteed:
Cubicles typesFans quantity
3600 A 4000 AAD3, CL3 1 2
RHB3 2 4
14 07897301EN.inddversion 05
Descriptionofironsandaccessories
For the rolling of mobile part extraction tools without degrading the floor, it must have acompression withstand u 33 MPa.
Floorquality
Floor evenness is such that a 2 meter ruler moved over all surfaces and in all directions, does not display a difference of more than 5 mm.
Surfacecondition
Placingandadjustingonnonearthquakeresistantcivilengineeringworks
Earthquakeresistantcivilengineering:- 2 iron sectionsA (length 2m) - 8 expansion pins B - 4 fastening shims C.
Standardcivilengineering:- 1 iron section A (length 2m)- 4 expansion pins B - 2 fastening shims C.
Cubiclefastening
Preparation
Drill a hole in the floor and irons.
Floor finishing andcubiclefastening
Note: in the case of a switchboard with only cubicles AD3-CL3 leave a 40 mm space for natural ventilation.
Place and fix the irons to the floor using the supplied expansion pins, screws and washers.
Cut the last iron to the required length.
Placingtheirons
Takethisequipmentfromthecivilengineeringpackageoftheswitchboardpackaging.
version 0507897301EN.indd 15
Floor finishing andcubiclefastening
Transversaladjustment: using a the spirit level and using shims before tightening the screws.
Longitudinaladjustment: using a the water level and using shims before tightening the screws.
Tighteningirons
Donotbendtheirononinstallation.
Forthecorrectinstallationofcubicles,itisadvisedtocomplywitha tolerance of ± 0.2 cm/m and a max. gap of ± 10 mm/10m on the length of theswitchboard.
16 07897301EN.inddversion 05
Floor finishing andcubiclefastening
Note: in the case of a switchboard with only cubicles AD3-CL3, leave a 40 mm space for natural ventilation.
Place and fix the irons to the floor using the supplied expansion pins, screws and washers.
Cut the last iron to the required length.
Placingtheirons
Preparation
Drill a hole in the floor and irons.
Placingandadjustingonearthquakeresistantcivilengineeringworks
version 0507897301EN.indd 17
Transversaladjustment: using a the spirit level and using shims before tightening the screws.
Longitudinaladjustment: using a the water level and using shims before tightening the screws.
Tighteningirons
Floor finishing andcubiclefastening
Donotbendtheirononinstallation.
Forthecorrectinstallationofcubicles,itisadvisedtocomplywitha tolerance of ± 0.2 cm/m and a max. gap of ± 10 mm/10m on the length of theswitchboard.
Theironsmustbeverysmooth,becauseadjustmentusingactuatorsisnotpossible.
18 07897301EN.inddversion 05
Installationinstructions
Assembling,adjustingandfastening
Placingcubiclesinaswitchboard
Thepreparationofcubiclesmustbecarriedoutonthepremiseswheretheywillbeinstalled.
Removethe4handlinglugs(1and2).
The circuit-breakers are delivered in cubicles in a withdrawn position.
Unpack the functional unit by removing the wooden columns (8 screws), then the plastic cover.
Remove the cubicle packaging.
Unpackingcubicles
Note: place switchboard cubicles according to front panel drawings and the single-line diagram.
Start by placing the cubicle located in the middle of the switchboard (except in the case of an extension of the existing switchboard) then position the cubicles on either side of it, according to the Civil Engineering Guide indications.
1bagofnonearthquakeresistantcivilengineeringscrewsandboltsn°51236072F0:
Rear adjustment accessories:A: 4 x HM12 nuts B: 2 quick cage nuts C: 5 flat washers D: 4 x (HM12x70) screws E: 2 support irons.
Front fastening accessories:F: 2 hook head bolts G: 2 fastening shimsH: rubber anti-vibration plate.
1bagofearthquakeresistantcivilengineeringscrewsandboltsn°51236075F0:
Rear fastening accessories:H: 2 hook head bolts K: 2 fastening shims.
Front fastening accessories:H: 2 hook head bolts J: 2 fastening shims.
ToavoiddamagingtheFUfrontpanelcomponents,leavetheprotectionfoaminplaceuntiltheswitchboardisintheoperationphase.
Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.
Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.
Dependingonthetypeofcivilengineering,takethefollowingfrompackages:
version 0507897301EN.indd 19
Lift the rear of the cubicle by screwing the 2 actuators to level the cubicle
Screw the lock nut D on each actuator E, place washer F, then screw the actuators in the quick cage nuts C.
Place the 2 quick cage nuts C at the rear of the cubicle, by gaining access underneath the cubicle.
Position the support irons A and the rubber anti-vibration platesBat the rear of the cubicle by gaining access through the maintenance space.
Theoperationsdescribedhereafter,mustonlybecarriedoutoncethecubicleispositionedoncivilengineeringworks.
Adjustingcubiclesonstandardcivilengineeringworks
Handling of the cubicle by rolling.
Note: placing can be carried out by lifting or rolling.
Placingonmaintenancespace
Installationinstructions
Donotdismantleanypartofthecubicle.
Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.
Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.
20 07897301EN.inddversion 05
Installationinstructions
Place the fastening screws at the front of the cubicle and tighten them.
To be retrieved from the two bags of screws and bolts J and H.
Place the fastening screws at the rear of the cubicle and tighten them.
To be retrieved from the two bags of screws and bolts H and K.
Note: remove the front panel if the cubicle is fitted with VT, it is first necessary to remove them, refer to the operating manual (07897302), the chapter on “Instructionsforaccesstotheinteriorofacubicle”.
Fasteningtotheflooroneearthquakeresistantcivilengineeringworks
Place the fastening screws at the front of the cubicle and tighten them.
To be retrieved from the bag of screws and bolts.
Note: remove the front panel if the cubicle is fitted with VT, it is first necessary to remove them, refer to the operating manual (07897302), the chapter on “Instructionsforaccesstotheinteriorofacubicle”.
Fasteningtotheflooronstandardcivilengineeringworks
Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.
Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.
version 0507897301EN.indd 21
Installationinstructions
Assemblingcubicles
Place the self-adhesive inter cubicle gasket along the entire top part of the right side of the cubicle, except on the high end of the cubicle.This operation is not necessary for the cubicle on the far right side of the switchboard.
Install the second cubicleby proceeding in the same way as the first one and tighten the actuators. Assemble the 2 cubicles together (10 fastening points).
Accesstothefasteningpoints:-Refer to chapter on ”Instructionsforaccesstotheinteriorofacubicle” in the operating manual (07897302).- See page 23 ”Removingthemobileparttransportationdevices”.
Note: for a first generation switchboard extension, consult the installation manual (07897302) “Firstgenerationswitchboardextension”.
Installingtheintercubiclegasket
Couplingofcubicles
C: assembly of HM6 x 16 screws + M6 washers and HM6 nut + M6 washers.
A: assembly of HM8 x 30 screws + M8 washers and HM8 nut.
B:assembly of HM8 x 16 screws + M8 washers and M8 cage nuts.
Internalarc:4sidesoption.
For every square hole (nb : 6/side) on the side of backplate, it shall be screwed to the one located on its side with: Screw : VAM HM8x30 Washer : Was. CS 8x18x1.4 Nut : HM8.
Theliftingringsanditsnutscagesassociatedmustberemoved.
22 07897301EN.inddversion 05
Installationinstructions
Assembling a MOTORPACT cubicle / MTPtransitionpanel
Left-handfastening
Right-handfastening
Implementation:
1: disassemble the transition panel (E) front and rear panel sheets2: open the front doors of the MOTORPACT top and bottom compartments3: disassemble the central front panel D of MOTORPACT by withdrawing the 4 screws4: disassemble the rear sheets of the MOTORPACT compartments: see manual (46032-700-08B), Installationguide5: install screws (A), nuts (B) and washers (C) as shown opposite.
version 0507897301EN.indd 23
Installationinstructions
1: remove the 2 transportation reinforcements (3 screws per reinforcement)
2: place the 4 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.3: on the first operation, remove the label:
To extract the mobile part and door closure, refer to operating manual in the chapter on “Operatinginstructions”.The operations described here after, must only be carried out once the cubicle has been positioned on civil engineering works.
Removingthemobileparttransportationdevices
1: Remove the 2 transportation reinforcements (3 screws per reinforcement)
2: place the 4 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.3: on the first operation, remove the label:
1: remove the front panel screws2: extract the circuit-breaker (out of the cubicle)3: remove the top wedge with access via the LV compartment4: remove the wedge positioned on the circuit-breaker.Tighteningtorque:8.5Nm.5: on the first operation, remove the label:
For the insertion and plug-in of the mobile part as well as door closure, refer to the operating manual (07897302) in the chapter on “Operatinginstructions“.
Each time a cubicle is coupled, check, using the mobile part, that plug-in and locking is correctly carried out at the end of travel.
Plug-incheck
Donothandlethemobilepartsbeforeremovingthewedges.
Oncircuit-breakerLF
On a ROLLARC/ CTV1 contactor
OnanEVOLIScircuit-breaker
24 07897301EN.inddversion 05
Installingthemainearthlead
Installationinstructions
1: remove the 3 transportation reinforcements (3 screws for the lower reinforcement and 3 screws for the upper reinforcement)
2: place the 6 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.
3: on the first operation, remove the label:
OnanEVOLISLFcircuit-breaker
Connect the earth bar to the building’s earth at the end of the switchboard, on the right and on the left, place the special fishplate by positioning the oblong hole on the inside of the cubicle. Tightenwithatorqueof28Nm (the fishplates for the end of the switchboard are in the switchboard package)
Note: when the end sheets are placed, remove the punch-outs from the sheets.
For a switchboard with a MOTORPACT cubicle at the end, refer to MOTORPACT installation manual ref. 46032-700-08.
Fromtheswitchboardtothebuilding’searth
version 0507897301EN.indd 25
Installationinstructions
Put back and lock in place the fastening screws. UseonlyscrewsHM8x30. 28Nmtighteningtorque.
Stick the seal onto the cubicle sheet as shown in A.
Install the fishplate by sliding it from cubicle 2 to cubicle 1.
Retrieve the self-adhesive seal in the bag of screws and bolts.
Position this seal around the fishplate.
The connection is located at the base of the cubicle
Note: this connection can be done during the installation of each cubicle or at the end of switchboard assembly.
Inter-cubiclesMCset-MCsetandMCset-TransitionPanelMTP
Inter-cubiclesTransitionPanelMTP-Motorpact
The connection is located in the middle of the cubicle.
The MTP duct earth bar fish plate is installed at the factory. When coupling it to the Motorpact, simply screw the MTP duct fish plate onto the earth bar inside the Motorpact.
26 07897301EN.inddversion 05
Installationinstructions
CubicleADandCLwithoutVT
Note: to carry out the following preliminary switchboard operations see chapter “Instructionsforaccesstotheinteriorofacubicle”.
Connectionmaintenance:
During downtime, check clamping of connectionswithatorquewrench.
In the case of dismantling, change the elastic washers.
Assemblies with bolts for MV and LV internal equipment.
Screwsandboltstobeused:
Class 8.8 according to standard NF E 27 005, i.e. an elastic limit, Re 630 Nm / mm².
Generalinformation
InstallingtheelectricconnectionsofthebusbarsandMVcables
Preliminaryoperationstobecarriedout
Placingbusbars
PlacingMVcables
Extraction of the mobile part (Optional)
Close the earthing switch
Remove the front panel protective cover plates
Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.
(Optional)
Remove the busbar access sheet
Remove the manhole sheet
Preliminaryoperationstobecarriedout
Placingbusbars
PlacingMVcables
Extraction of the mobile part (Optional)
Close the earthing switch
Remove the front panel protective cover plates
Remove the fixed VTs
Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.
(Optional)
Remove the busbar access sheet
Remove the manhole sheet
CubicleADandCLwithfixedVT
version 0507897301EN.indd 27
Installationinstructions
TTcubiclewithwithdrawableVT
TTcubiclewithfixedVTs
CubicleADandCLwithwithdrawableVT Preliminaryoperationstobecarriedout
Placingbusbars
PlacingMVcables
Extraction of the mobile par (Optional)
Withdraw the VT fuses
Close the earthing switch
Remove the front panel protective cover plates
Remove the withdrawable VTs
Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.
(Optional)
Remove the busbar access sheet
Remove the manhole sheet
Preliminaryoperationstobecarriedout
Placingbusbars
PlacingMVcables
Remove the front panel protective cover plates
Remove the fixed VTs
Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.
(Optional)
Remove the busbar access sheet
Remove the manhole sheet
Preliminaryoperationstobecarriedout
Placingbusbars
PlacingMVcables
Withdraw VT fuses
Close the earthing switch
Remove the front panel protective cover plates
Remove withdrawable VTs
Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.
(Optional)
Remove the busbar access sheet
Remove the manhole sheet
28 07897301EN.inddversion 05
Installationinstructions
A: top view of busbarsB: 1 x (100 x 8) bar per phase C: nutD: fan type lock washerE: flat washer F: M10 x 40 screws.
1250Abusbars
Bag of 1250 A busbars: 03407033F0.
Principleofassemblingbusbars
Place the busbar between the 2 previously assembled cubicles (refer to chapter on “Principleofassemblingbusbars”).
Block the fastening screws by tightening on the side of the screw heads.50Nmtighteningtorque.
Repeattheseoperationseachtimeaswitchboardcubicleisplaced.
This connection is done during the installation of each cubicle.
Access the busbars through the cubicle side.
Retrieve; - In package of the cubicle packaging, the busbars- In package of the cubicle packaging, any busbar shims (if they exist).
If this is not possible, access through the interior of the cubicle (refer to chapter on “Instructionsforaccesstotheinteriorofacubicle”).
Installingbusbars
version 0507897301EN.indd 29
E: flat washerF: M10 x 55 screwsG: 3 hole shim H: 6 hole shim.
A:top view of busbarssB: 2 x (100 x 8) per phaseC: nut D: fan type lock washer
2500Abusbars
Bag of 2500 A busbars: 03407034F0.
E: an type lock washerF: flat washerG: M10 x 55 screws H: 3 hole shim.
A:top view of busbarssB: 3 riser busbars C: 2 x (100 x 8) per phase D: nut
EvolisHP2500Abusbars
Installationinstructions
30 07897301EN.inddversion 05
Installationinstructions
3150Abusbars
Bag of 3150 A busbars: 03407035F0.
E: flat washerF: M10 x 70 screwsG: 3 hole shim H: 6 hole shim.
A:top view of busbarssB: 3 x (100 x 8) per phaseC: nut D: fan type lock washer
E: an type lock washerF: flat washerG: M10 x 55 screws.
A:top view of busbarssB: 4 riser busbarsC: 3 x (100 x 8) per phase D: nut
EvolisHP3150Abusbars
version 0507897301EN.indd 31
A:top view of busbarsB: 4 x (100 x 8) per phaseC: nut D: fan type lock washerE: flat washerF: M10 x 85 screws (special)G: 3 hole shim H: 6 hole shim.
4000Abusbars
Bag of 4000 A busbars: 51237530F0.
E: an type lock washerF: flat washerG: M10 x 55 screws.
A:top view of busbarssB: 4 riser busbarsC: 4 x (100 x 8) per phase D: nut
EvolisHP4000Abusbars
Installationinstructions
32 07897301EN.inddversion 05
Installationinstructions
Retrieve: from package of the cubicle packaging, the covers.
Covermountingprinciple(dependingonneeds)
Close the covers on the bars.Position the half-covers on the connection pads.
Mountingthecoverswithclips
Note: for mounting the covers with rings, see page 34.
InstallingbusbarsbetweenMTPandtheMOTORPACTcubicle
1250Abusbars MOTORPACTtotheright
MOTORPACTtotheleft
A: nutB: contact washerC: flat washerD: M10 x 40 screwsE: 1 x (76 x 9,5) per phaseF: 2 holes shimG: M10 x 60 screwsH: 1 hole shim.
Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.
version 0507897301EN.indd 33
2500Abusbars
Installationinstructions
A: nutB: contact washerC: flat washerD: M10 x 55 screwsE: 2 x (76 x 9,5) per phaseF: 1 hole shimG: M10 x 70 screws.
Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.
MOTORPACTtotheright
MOTORPACTtotheleft
3150Abusbars
A: nutB: contact washerC: flat washerD: M10 x 70 screwsE: 3 x (76 x 9,5) per phaseF: 1 hole shimG: M10 x 80 screws.
Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.
MOTORPACTtotheright
MOTORPACTtotheleft
34 07897301EN.inddversion 05
Installationinstructions
Optionalinsulatedbusbars
For cover mounting, refer to the chapter “Covermountingprinciple”.
MTP-Topviews
Mountingthecovers:
A: install a ring around the busbar, inside the cover (allow to clamp the cover in position)
B: close the cover with rings
C: close the cover with clips
D: fit the entire cover assembly with clips.
Close the covers on the bars by tightening the rings in the notches.
Mountingthecoverswithrings
Position the half-covers on the connection pads.
version 0507897301EN.indd 35
Successively assemble, after having installed a row of cables:
- Flange support
- Flanges
- Back plates.
MVcablemaintenanceonADcubicle
To access the interior of a cubicle (refer to the operating manual chapter on “Instructionsforaccesstotheinteriorofacubicle ”)
A: 3 single-pole cablesB: 1 three-pole cable.
An explanation is given for all types of cables.
Retrieve: from package of the cubicle packaging, back plates, flanges and fastenings.
Generalinformation
PlacingMVcablesonADcubicle
Install them on the cables.
Toproducecableends,refertoaccessoriesformanufacturerinstructions.
Cut cable bushings according to the number and diameter of cables.
Installationinstructions
Fixtheflangesupportunderthefloor,afterplacingthecablesverticaltotheirattachmentbracket.
Reassemble bottom plates.
Fill in the openings that have not been used with uncut cable bushing.
Position the cable and its grommet correctly between the sheets (A).
Fix and press the flange support against the cable under the cubicle floor.
Block the cables with half-flanges.
36 07897301EN.inddversion 05
Installationinstructions
TighteningtorqueB:50NmE:20Nm.
Removing
Surgearrester
Heightofcableinsulationreplacement
Placing
To place back into operation, carry out the operations in the reverse order of removal.
Typeofcubicle Configuration H(mm)
AD1-AD2 630 A LV toroids 621
1 set of 3 CTs 454
2 sets of 3 CTs 438
1250 A LV toroids 621
1 set of 3 CTs 454
2 sets of 3 CTs 438
AD3 1250 A 1 set of 3 CTs 477
2 sets of 3 CTs 459
2500 A 1 set of 3 CTs 428
2 sets of 3 CTs 428
3150 A 1 set of 3 CTs 404
3600 A/ 4000 A 1 set of 3 CTs 653
1: remove the busbar surge arrester connection2: remove the insulator support.
In the case of an AD1 or AD2 cubicle fitted with a surge arrester, access to the cable compartment through the front requires removal of the surge arrester assembly.
version 0507897301EN.indd 37
Installationinstructions
Drill a hole in the bars according to the cable heads to be connected.
Remove the bars.
AD3,1to4cablesperphase
B:50Nmtighteningtorque.
Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.
Drill a hole in bracket A according to the cable head to be connected.
Place and fix bracket A.
An explanation is given for a phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.
Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
For the connection of surge arresters, refer to chapter on “Surgearresters”.
Place and fix brackets A,CandD.
B:50Nmtighteningtorque.
Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
For the connection of surge arresters, refer to chapter on “Surgearresters”.
AD1andAD2,1,2or3cablesperphase
Single-poleorthree-polecablewithouttoroidTC
38 07897301EN.inddversion 05
Installationinstructions
Put back the bars with new washers. Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.StandardtighteningtorquecorrespondingtoØofthescrews.
A: screwB: washerC: nutD: lug.
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
Fix the surge arrester connections if they exist.Tighteningtorque:B:50NmE:20Nm.
Put back the bars with new washers. Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.StandardtighteningtorquecorrespondingtoØofthescrews.
A: screwB: washerC: nutD: lug.
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
Fix the surge arrester connections if they exist.
Tighteningtorque:B:50NmE:20Nm.
Drill a hole in the bars according to the cable heads to be connected.
Remove the bars.
AD3 3150 A/ 4000 A up to 8 cables perphase
version 0507897301EN.indd 39
Installationinstructions
Connect the cables on the pads.
StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).
Note:how the cable head fastening screws are assembled:
1: M10 x 30 screws2: M10 washers3: M10 nuts.
Place phase 2 cable in the toroid.
The explanation is given for one phase.
Do the same for the two other phases.
AD11cableperphase
Place and fix pads A. 50Nmtighteningtorque.
Note: how the fastening screws of the pads are assembled:1: M10 x 30 screws2: M10 washers3: M10 nuts.
Drill a hole in pads A according to the cable head to be connected.
The explanation is given for one phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging,pads A and screws and bolts.
AD1andAD2,1or2cablesperphase
Single-polecablewithtoroidCToncubicleAD1andAD2
Place the cables in the toroids.AD21cableperphase
40 07897301EN.inddversion 05
Note: how the cable head fastening screws are assembled:1: M10 x 30 screws2: M10 washer3: M10 nuts.
Connect the cables.
StandardtighteningtorquecorrespondingtoØofthebolts.
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).
Installationinstructions
Place the cables in the toroids.AD22cablesperphaseAD32cablesperphase
Note: how the cable head fastening screws are assembled:1: M10 x 30 screws2: M10 washer3: M10 nuts.
Connect the cables.
StandardtighteningtorquecorrespondingtoØofthebolts.
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).
version 0507897301EN.indd 41
Installationinstructions
Successively assemble, after having installed a row of cables:
- Flange support
- Flanges
- Cables bushing plates.
MVcablemaintenanceonRHCcubicle
To access the interior of a cubicle (refer to the operating manual chapter on “Instructionsforaccesstotheinteriorofacubicle ”)
A: 3 single-pole cablesB: 1 single-pole cable.
An explanation is given for all types of cables.
Retrieve: from package of the cubicle packaging, back plates, flanges and fastenings.
Generalinformation
PlacingMVcablesonRHCcubicle
Install them on the cables.
Toproducecableends,refertoaccessoriesformanufacturerinstructions.
Cut cable bushings according to the number and diameter of cables.
Fixtheflangesupportontothecablesbushingplates,afterplacingthecablesverticaltotheirattachmentbracket.
See chapter on “MVcablemaintenanceonADcubicle”) for installation instructions.
42 07897301EN.inddversion 05
Installationinstructions
Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.
Drill a hole in bracket A according to the cable head to be connected.
Place and fix bracket A.An explanation is given for a phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.
Place and fix brackets AandC.
B:50Nmtighteningtorque.
Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
For the connection of surge arresters, refer to chapter on “Surgearresters”.
Single-poleorthree-polecablewithouttoroidTC
RHC31250A,RHC1andRHC21,2or3cablesperphase
An explanation is given for a phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.
Place and fix brackets A.
B:50Nmtighteningtorque.
Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
For the connection of surge arresters, refer to chapter on “Surgearresters”.
RHC31250AandRHC24cablesperphase
Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.
Drill a hole in bracket A according to the cable head to be connected.
Place and fix bracket A.
version 0507897301EN.indd 43
Installationinstructions
Put back the bars with new washers.
Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.
StandardtighteningtorquecorrespondingtoØofthescrews.
A: screwB: washerC: nutD: lug.
Drill a hole in the bars according to the cable heads to be connected.
Remove the bars.
RHC32500A4cablesperphase
RHC33150Aupto8cablesperphase
Put back the bars with new washers.
Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.
StandardtighteningtorquecorrespondingtoØofthescrews.
A: screwB: washerC: nutD: lug.
Drill a hole in the bars according to the cable heads to be connected.
Remove the bars.
44 07897301EN.inddversion 05
Installationinstructions
Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.
Drill a hole in bracket A according to the cable head to be connected.
Place and fix bracket A.An explanation is given for a phase.
Do the same for the two other phases.
Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.
Single-polecablewithtoroidTC
RHC11or2cablesperphase
Place and fix brackets A.
B:50Nmtighteningtorque.
Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.
After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).
There are three ways of installing the toroids (according to the width of the cubicles):
1: 1 single-pole cable2: 1 single-pole cable3: 2 single-pole cables.
Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.
For the connection of surge arresters, refer to chapter on “Surgearresters”.
version 0507897301EN.indd 45
The braid connection is done on the switchboard earth bars in the maintenance space.Example: one cable per phase, 3 braids to be connected. Two cables per phase,6 braids to be connected.
In all cases, the MV cable screen braids must be insulated and pass through the zero frequence toroid before connection to the switchboard’s earth.
Exampleofcableleadthrough:A: 1 three-pole cable 1 cable per phase 3 earthing braids
B: 2 three-pole cables 2 cables per phase 6 earthing braids
C: 3 single-pole cables 1 cable per phase 3 earthing braids D: 6 single-pole cables 2 cables per phase 6 earthing braids.
Onzerofrequencetoroid
In all cases, the insulated MV cable screen braids must pass through the toroids before connection to the switchboard main earth lead.
The braid connection is done under the cubicle.
Onsingle-poleortwo-poletoroidCT
MVcablescreenearthing
Installationinstructions
46 07897301EN.inddversion 05
Cut the cable leadthrough sheets according to the wires to be installed.
Install the glands on these sheets and pass the wires through.
Remove the cable leadthrough sheet located on the roofs of the cubicles (4 screws), as well as the roofing sheets(6 screws).
Incomingcablesthroughthetop,cubiclebycubicle
Carry out connections to the terminal blocks.
Reassemble the roofing sheets (6 screws per sheet).
Place the strand and the feed wires.Conduct the wiring cubicle by cubicle, by passing wires through the cable bushing of the cable troughs.Reassemble the cable troughs.
Remove the cubicle cable troughs.Remove the roofing sheet on each cubicle (6 screws).
Incomingcablesattheendoftheswitchboard
LVcableroutingandconnection
Installationinstructions
version 0507897301EN.indd 47
Installationinstructions
Thread the wiring as well as feeder cables up to the cubicle roof.
Place the cable trough.
Place the wires on the terminal blocks, then connect them.
Reassemble the roofing sheets (6 and 4 screws per sheet).
Remove the roofing sheets,and any the cable leadthroughsheets (6 and 4 screws).
(maximum 5 diameters 20 mm) at the base of the cable trough.
Remove the cable trough.Cut according to the number and the diameter of the cables.
Incomingcablesfrombelow,cubiclebycubicle
Replace the sheet (4 screws).Connect the wires to the terminal blocks and fix the roofing sheet (6 screws).
48 07897301EN.inddversion 05
Installationinstructions
4sideantiarctunnel
Wall-mountedantiarctunnel
Placingthetunnelsheets
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the angle bracket (2) using two screws (C).
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
version 0507897301EN.indd 49
Installationinstructions
Wall-mountedantiarctunnelforversions 3600 A / 4000 A
4sideantiarctunnelforversions3600 A / 4000 A
Wall-mountedantiarctunnel
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the angle bracket (2) using two screws (C).
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
50 07897301EN.inddversion 05
Installationinstructions
InstallingatunnelonaMTPtransitionpanel
The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):
1/ Mount the support sheets (1) first.
2/ Mount the side panel (2).
3/ Mount the roof (3).
4/ Mount the tunnel closing sheets to the front and rear (4).
5/ Fasten the support sheets of each cubicle to one another.
6/ Fasten the tunnels of each cubicle to one another.
version 0507897301EN.indd 51
Installationinstructions
Placing the IPX1/IPX2 roofsor anti arc IPX1/IPX2
Wall-mountedcubicleIPX1roof
Nonwall-mountedcubicleIPX1roof
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the angle bracket (2) using two screws (C).
5/ Fit the tunnel with each other using 5 screws according to the vue (D).
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the sheets (1) onto the cubicle using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.
2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
3/ Fit the tunnel with each other using 5 screws according to the vue (D).
52 07897301EN.inddversion 05
Installationinstructions
Wall-mountedcubicleIPX1roofforversions 3600 A / 4000 A
Nonwall-mountedcubicleIPX1rooffor versions 3600 A / 4000 A
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the angle bracket (2) using two screws (C).
5/ Fit the tunnel with each other using 5 screws according to the vue (D).
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the sheets (1) onto the ventilation compartment using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.
2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
3/ Fit the tunnel with each other using 5 screws according to the vue (D).
version 0507897301EN.indd 53
Installationinstructions
IPX1roofonaMTPtransitionpanel
The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):
1/ Mount the support sheets (1) first.
2/ Mount the side panel (2).
3/ Mount the roof (3).
4/ Mount the tunnel closing sheets to the front and rear (4).
5/ Fasten the support sheets of each cubicle to one another.
6/ Fasten the tunnels of each cubicle to one another.
Wall-mountedcubicleIPX2roof
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Fit the feet (4) onto the cubicle using two screws (B).
4/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the feet (4) using two screws (C) and on the angle bracket (2) using two screws (C).
6/ Fit the tunnel with each other using 5 screws according to the vue (D).
54 07897301EN.inddversion 05
Installationinstructions
Nonwall-mountedcubicleIPX2roof
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the sheets (1) onto the cubicle using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.
2/ Fit the feet (4) onto the cubicle using two screws (B).
3/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (2) on the feet (4) using two screws (C).
5/ Fit the tunnel with each other using 5 screws according to the vue (D).
Wall-mountedcubicleIPX2roofforversions 3600 A / 4000 A
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the angle bracket (2) on the wall using two screws.
2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.
3/ Fit the feet (4) onto the cubicle using two screws (B).
3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (3) on the feet (4) using two screws (C) and on the angle bracket (2) using two screws (C).
5/ Fit the tunnel with each other using 5 screws according to the vue (D).
version 0507897301EN.indd 55
Installationinstructions
IPX2roofonaMTPtransitionpanel
The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):
1/ Mount the support sheets (1) first and the feet (5).
2/ Mount the side panel (2).
3/ Mount the roof (3).
4/ Mount the tunnel closing sheets to the front and rear (4).
5/ Fasten the support sheets of each cubicle to one another.
6/ Fasten the tunnels of each cubicle to one another.
Nonwall-mountedcubicleIPX2rooffor versions 3600 A / 4000 A
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.
1/ First fit the sheets (1) onto the ventilation compartment using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.
2/ Fit the feet (3) onto the cubicle using two screws (B).
3/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.
4/ Attach the roof (2) on the feet (4) using two screws (C).
5/ Fit the tunnel with each other using 5 screws according to the vue (D).
56 07897301EN.inddversion 05
Installationinstructions
Tunnel sheets or IPX1/IPX2 roofs forRHBcubicle
1/ Mount first the support sheets (1) furthest to the rear of the cubicle continuing up to those positioned at the front and the feet (3c)
2/ Mount the sheets (2) on the RHB duct part
3/ Mount the tunnel roof (3a) or the IPX1 roof (3b) or the IPX2 roof (3c).
4/ Position the sheets of the adjacent cubicles, installing the components in the order described above.
5/ Fasten the support sheets of the two cubicles to one another.
6/ Fasten the roofs of the two cubicles to one another.
* Ventilation compartments for version 3600 A / 4000 A.
Tunnel sheets or IPX1/IPX2 roofs forRHCcubicle
1/ Mount first the support sheets (1) furthest to the rear of the cubicle continuing up to those positioned at the front and the feet (3c)
2/ Mount the access sheets (4).
3/ Mount the tunnel roof (3a) or the IPX1 roof (3b) or the IPX2 roof (3c).
4/ Position the sheets of the adjacent cubicles, installing the components in the order described above.
5/ Fasten the support sheets of the two cubicles to one another.
6/ Fasten the roofs of the two cubicles to one another.
version 0507897301EN.indd 57
Installationinstructions
Onantiarctunnel
Placingthetunnelendsheets
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the sheet (1) onto the cubicle with the screws (C)
2/ Fit the sheet (1) onto the tunnel with the screws (C).
Onantiarctunnelforversion3600 A/ 4000 A
A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.
1/ First fit the sheet (1) onto the cubicle with the screws (C)
2/ Fit the sheet (1) onto the tunnel with the screws (C).
58 07897301EN.inddversion 05
Installationinstructions
OnIPX2tunnel
A: front of the cubicleB: rear of the cubicle
The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination.
1/ Fit the sheet (1) onto the cubicle and onto the tunnel
2/ Fit the sheet (2) onto the tunnel feet on the front face
3/ Fit the sheet (3) onto the cubicle, the tunnel and the sheet (1)
4/ Fit the sheet (4) onto the sheet (1).
version 0507897301EN.indd 59
Installationinstructions
Placingendsheets
Remove the punch-outsat the bottom of panels to allow the main earth lead to pass through (1 per panel).
Assemblingcoverpanelsofcubicleends
On the left and right end cubicles, place and screw (M8 screw) the 4 fastening columns of the end sheets (right and left end of the switchboard).
On the left end cubicle, place the cage nuts on the sides.
Note: operations are identical for the right or left ends of the switchboard.
Makesurethatthebusbarendcoverisassembledbeforemounting
theswitchboard’sendcovers.
60 07897301EN.inddversion 05
Installationinstructions
Assemble the end cover panels 1 and 2 (right and left end of the switchboard).
A: HM8 screws+ M8 washersB: HM6 screws+ M6 washers D: assembly of HM8 x 30 screws + M8 washers and HM8 nut + M8 washers.
On the right end cubicle, place the cage nuts on the sides.
version 0507897301EN.indd 61
Installationinstructions
Note: panel 3 is only assembled in the case of a wall-mounted switchboard.
D: assembly of HM8 x 30 screws + M8 washers and HM8 nut + M8 washers.
Place the cable sheet 4.Place the two screws for fitting the cable sheet.
Store the cranks in the front end panel
RHB
62 07897301EN.inddversion 05
Installationinstructions
Installingfansonversions3600 A / 4000 A
Fasten the box using 10 screws A.
Connect the wiring in compartment B of the cubicle.
Topview
Maintenance procedures for vents and insulating materials in the MCset 17.5 kV Maintenance and Services Guide now available DEAI03F/ART833120.
version 0507897301EN.indd 63
FUdeliveredwiththeearthingswitchclosed
Earthingswitchwithelectromagneticlocking
Openingtheearthingswitchwithoutauxiliarysupply
InstallationofaFUequippedwithelectromagneticlockingoptions
For circuit-breaker plug-in and draw-out operations, the earthing switch must be operated.
As electromagnetic locking is not supplied on installation of the FU, it must be manually released in order to operate the earthing switch.
Initialstatus: - The earthing switch is closed,- Selector 4 is in the locked closed position.
Insert a screwdriver via the box hole.Disassemble the VPIS without disconnecting the wiring.
Open the earthing switch, inserting the crank in reference 5 until the mechanical indicator light changes status.
Push back and hold in place the electromagnet (A) using the screwdriver, then pull towards you and turn the selector to the right in the operation position.
Put back the VPIS.Position selector 4 in the locked open position.
64 07897301EN.inddversion 05
Initialstatus:- The circuit-breaker is in the withdrawn position.- The earthing switch is closed.- The front panel is disassembled to access cable connections.
The locking system is accessible as per the arrow in the drawing opposite.
Plug-inpreventionwithelectromagneticlocking
To access the cable connection compartment, circuit-breaker plug-in must be prevented.
As electromagnetic locking is not supplied on installation of the FU, it must be manually released in order to position the front panel when the operations are complete.
Priortoinstallingthefrontpanels
If lever (A) is positioned as per figure1, locking is active and prevents installation of the front panel.
To deactivate the locking, insert a tool (screwdriver) into the hole placed under the box support and push the electromagnet rod (B).Push the lever (A) to position it as per figure2.The system is released and the front panel can then be put back.
Figure1
Figure2
InstallationofaFUequippedwithelectromagneticlockingoptions
version 0507897301EN.indd 65
Stepstobetakenfortestsandinspection
Surgearresterconnection
Press the pushbutton ”I” to close the circuit-breaker
Carry out the circuit-breaker plug-in operation (refer to the operating manual).
Remove the shim.
Raise and block the door lock rod using a 55 mm U shim.
OnFUsnotconnectedtothegenerator
Place the circuit-breaker in the test position, with the door open.
Lockingforced
This preparation requires locking to be forced.
It is essential to follow the sequences here after.
The insulation level of the switchgear can be tested on site. The test voltage shall be 80 % of the rated short-duration power-frequency withstand voltage of the switchgear as specified in clause 7.105 of IEC 62271-1.
This test can be carried out in one single operation.
All circuit-breakers must be plugged-in, closed, with FU doors open.
All the TTs must be disconnected during this test.
More over, one of the outgoing FUs must have its lower panel open for the test cable connection to the injection pin.
Powerfrequencydielectrictest
Thistestmustbeperformedbyauthorisedpeople.
Thisoperationmustonlybecarriedoutafterdielectrictests,andbeforetheconnectionofmediumvoltagecablestotheFU.
Placeandfixtheconnectionofeachsurgearrester.RefertothechapteronMVcableconnection.
66 07897301EN.inddversion 05
Testsonsite
Checkingandcockingtheinternalarcingdetector(1)
This operation has to be made during assembly of the tunnels (option) or during operation on the roof of the cubicle.
The internal arcing detector is located on the roof of the cubicle.To be operational, it must be in cocking position.
Cocking the internal arcing detector:- Push the metal rod (1) in direction of the bottom of the cubicle,- Hang up the rod (1) on the support (2).
1: metal rod,2: support.
(1) The internal arcing detector is mounted according to the internal arcing withstand characteristics of the cubicle.
version 0507897301EN.indd 67
Index
AAD, CL-GL, VT cubicles 6
CChecking and cocking the internal arcing detector 66Coupling of cubicles 21Cubicle fitted with IPX1/IPX2 roofs 10
DDescription of irons and accessories 14
EEarthing switch control symbols 2Earthing switch with electromagnetic locking 63
FFloor quality 14
GGlossary 2
HHandling by rolling 12Handling using a sling 11
IInstalling busbars 28Installing busbars between MTP and the MOTORPACT cubicle 32Installing fans on versions 3600 A / 4000 A 62Installing the main earth lead 24Installing the electric connections of the busbars and MV cables 26
LLand packaging 11List of bags and accessories 4LV cable routing and connection 46
MMoving part control symbols 3MV cable screen earthing 45
OOcean shipment packaging 11
PPackaging 5Placing and adjusting on non earthquake resistant civil engineering works 14Placing and adjusting on earthquake resistant civil engineering works 16Placing cubicles in a switchboard 18Placing end sheets 59Placing MV cables on AD cubicle 35Placing MV cables on RHC cubicle 41Placing the tunnel sheets 48Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2 51Placing the tunnel end sheets 57Plug-in check 23Plug-in prevention with electromagnetic locking 64Power frequency dielectric test 65Prior to installing the front panels 64
RRecommendations 3Removing the mobile part transportation devices 23RHB, RHC cubicles 9
SStandard tightening torques 4Storage 12Surface condition 14
TTransition Panel MTP 10
UUnpacking cubicles 18
68 07897301EN.inddversion 05
07897301EN - REV. 05
SchneiderElectricIndustriesS.A.S35 rue Joseph MonierCS 30323 92506 Rueil Malmaison Cedexwww.schneider-electric.com
954 503 439 RCS NanterreCapital social : 896 313 776 €
01/2009
0789
7301
EN
- R
EV.
05
a S
chne
ider
Ele
ctric
Indu
strie
s S
AS
– A
ll rig
hts
rese
rved
.
As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. Thisdocumenthasbeenprinted onecologicalpaper.
Publishing: Schneider Electric Industries SAS.Design: Profil.Printing:
SchneiderElectricgroupservicecentersaretheretoprovide:- engineering and technical assistance,- commissioning,- training,- preventive and corrective maintenance,- adaptation work,- spare parts.
CallyoursalesrepresentativewhowillputyouintouchwithyournearestSchneiderElectricgroupservicecenterordirectlycallthefollowingtelephonenumber:+33(0)476576060GrenobleFrance.