71
Medium Voltage Distribution Installation instruction January 2009 Air insulated switchboard Withdrawable switchgear SF6 or vaccum technology MCset 17.5 kV

MC setInstallation Instruction

Embed Size (px)

DESCRIPTION

Schneider Installation MC set

Citation preview

Page 1: MC setInstallation Instruction

Medium Voltage Distribution

Installation instructionJanuary 2009

Air insulated switchboard Withdrawable switchgear SF6 or vaccum technology

MCset 17.5 kV

Page 2: MC setInstallation Instruction
Page 3: MC setInstallation Instruction

version 0507897301EN.indd 1

Contents

General 2Glossary 2Earthing switch control symbols 2Moving part control symbols 3Recommendations 3Standard tightening torques 4List of bags and accessories 4Packaging 5

Dimensionsandweights 6AD, CL-GL, VT cubicles 6RHB, RHC cubicles 9Cubicle fitted with IPX1/IPX2 roofs 10Transition Panel MTP 10

Handlinginstructions 11Land packaging 11Ocean shipment packaging 11Handling using a sling 11Handling by rolling 12Storage 12

Installationandoperationrecommendation 13

Floorfinishingandcubiclefastening 14Surface condition 14Floor quality 14Description of irons and accessories 14Placing and adjusting on non earthquake resistant civil engineering works 14Placing and adjusting on earthquake resistant civil engineering works 16

Installationinstructions 18Unpacking cubicles 18Placing cubicles in a switchboard 18Coupling of cubicles 21Plug-in check 23Removing the mobile part transportation devices 23Installing the main earth lead 24Installing the electric connections of the busbars and MV cables 26Installing busbars 28Installing busbars between MTP and the MOTORPACT cubicle 32Placing MV cables on AD cubicle 35Placing MV cables on RHC cubicle 41MV cable screen earthing 45LV cable routing and connection 46Placing the tunnel sheets 48Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2 51Placing the tunnel end sheets 57Placing end sheets 59Installing fans on versions 3600 A / 4000 A 62

InstallationofaFUequippedwithelectromagneticlockingoptions 63Earthing switch with electromagnetic locking 63Plug-in prevention with electromagnetic locking 64Prior to installing the front panels 64

Stepstobetakenfortestsandinspection 65Power frequency dielectric test 65

Testsonsite 66Checking and cocking the internal arcing detector 66

Index 67

Page 4: MC setInstallation Instruction

2 07897301EN.inddversion 05

Open earthing switch mechanical indicator light.

Operation position.

Plug-in or withdrawal position.

Plug-in prevention position. Locking possible.

General

Glossary UF Functionnal Unit (cubicle + mobile part + Sepam)

AD Incomming / outgoing cubicle

CL-GL Withdrawable line coupling cubicle

TT Measurement and busbar earthing cubicle

RHB Connection from the top by bar

RHC Connection from the top by bar cable

MTP Connection duct between an MCset cubicle and a MOTORPACT cubicle

DI Fuse switch outgoing cubicle

TT Voltage transformer

TC Current transformer or current sensor

VPIS Voltage Presence Indicating System

LV Low voltage

MV Voltage class, including levels 7.2 - 12 and 17.5 kV

SMALT Earthing switch

Mobilepart

LF Withdrawable circuit-breaker with SF6 breaking which is used in AD and CL cubicles

Rollarc400 SF6 breaking withdrawable contactor equipping the AD1 cubicle

EVOLIS Withdrawable circuit-breaker with vacuum breaking which is used in AD and CL cubicles

CTV1 Vacuum breaking withdrawable contactor equipping the AD1 cubicle

OED Rack-in or rack-out and removal tool of the mobile parts on the ground

Tabled’extraction

Extraction or insertion table without the removal tool of the mobile parts on the ground

Note: this document is available for all the units ordered from the 2nd of April 2009.

Earthingswitchcontrolsymbols

Page 5: MC setInstallation Instruction

version 0507897301EN.indd 3

Marking

All type of equipment installation such as lamp or light are forbidden.Installationabovetheswitchboard

Recommendations

Insertion / extraction position.

“Withdrawn” position.

“Plugged-in” position.

Operation position.

Position can be locked using paslocks.

Closed earthing switch mechanical indicator light.

General

It is compulsory forbidden to walk on the parts bearing this marking.

It is compulsory forbidden to remove the parts bearing this marking when the equipment is energised.

Movingpartcontrolsymbols

Page 6: MC setInstallation Instruction

4 07897301EN.inddversion 05

Switchboardpackaging

Listofbagsandaccessories

General

Applicationmethods:

The elastic washers placed on the external sides of the pads and busbars ensure better distribution of stress regarding screws tightened to the recommended torques.

Screw TorqueinNmØ 6 13

Ø 8 28

Ø 10 50

Ø 12 75

Ø 14 120

(Nongreasedscrewsandbolts)

Standardtighteningtorques

Package(Optional) ContentTestsandinspection - Manual earthing kit

Spareparts - Fuses

Optionalaccessories - 1 busbar earthing carriage- 1 phase balance testing device- 1 I and U test lead- 1 tunnel closure kit- 1 mobile part extraction tool (ERT or extraction table)

Package ContenuSwitchboardendandfixing - Switchboard end sheets

- Fixing columns- Bag of screws and bolts - Wiring collector external closure

Switchboard - 2 cubicle operation cranks- 10 mm2 wire- 1 earth fishplate and seal- Civil engineering guide- Installation manual- Operating manual

Civilengineering - Cubicle fastening rails- Expansion pins- Bag of screws and bolts

Page 7: MC setInstallation Instruction

version 0507897301EN.indd 5

Packaging

General

Content Cubiclepackaging

Separatepackaging

Screwsandboltsfor:- Busbar fastening (1) 2

- Busbar shims (1) 2

- Lock associated with the cubicle 1 2

- Lock unit 1 2

- Cubicle fastening on civil engineer. works 1

- Intercubicle fastening 2 1

- Coupling gaskets 2 1

Cablefastening(ADcubicle):- Flange supports 1

- Flanges 1

Cablefloor:- Bottom plates 1

- Cable support sleeves 1

- Bag of screws and bolts 1 2

- Busbar 1250 A 1 2

- Cable connection brackets 1

- Busbar covers 1 2

- Zero frequence toroids 2 1

- Busbars 2500 A, 3150 A et plus 2 1

- Cable compartment 1

- Fan compartment (FU 3600 A/ 4000 A) 1

(1) in general.(2) these parts can sometimes be dispatched in a separate package.

Thetankinstallationdrawingscanbedispatched:

AD1 : AAV8094101AD2 : AAV8900201AD3 : BBV1456801.

Page 8: MC setInstallation Instruction

6 07897301EN.inddversion 05

Dimensionsandweights

AD,CL-GL,VTcubicles

Cubicleswith1CTperphase,internalarcingwithstandandGasExhaustversion(wall-mounted)ornointernalarcing

Dimensions AD1 AD2 AD3 CL1 CL2 CL3 TT1 TT2 DI2(2500A) (3150A)

(3600A)(4000A)

(2500A) (3150A)(3600A)(4000A)

Width(mm)L 570 700 900 900 900 570 x 2 700 x 2 900 x 2 900 x 2 900 x 2 570 700 700

Height**(mm)H 2300 2300 2300 2300 2445 2300 2300 2300 2300 2445 2300 2300 2300

Depth(mm)P 1550 1550 1550 1700 1700 1550 1550 1550 1700 1700 1550 1550 1550

Weight*(kg) 850 1000 1300 1700 1760 650 x 2 750 x 2 850 x 2 1250 x 2 1310 x 2 500 550 750

Weight(kg)ofVTcompartment 120 130 130 130 130 120 130 130 130 130 120 130 130

* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.

Page 9: MC setInstallation Instruction

version 0507897301EN.indd 7

Dimensionsandweights

Compartment for version 3600 A / 4000 A

AD,CL-GL,VTcubicles

Cubicleswith1CTperphase,internalarcingwithstandon4sides

Dimensions AD1 AD2 AD3 CL1 CL2 CL3 TT1 TT2 DI2(2500A) (3150A)

(3600A)(4000A)

(2500A) (3150A)(3600A)(4000A)

Width(mm)L 570 700 900 900 900 570 x 2 700 x 2 900 x 2 900 x 2 900 x 2 570 700 700

Height**(mm)H 2300 2300 2300 2300 2445 2300 2300 2300 2300 2445 2300 2300 2300

Depth(mm)P 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725

Weight*(kg) 850 1000 1300 1700 1760 650 x 2 750 x 2 850 x 2 1250 x 2 1310 x 2 500 550 800

Weight(kg)ofVTcompartment 120 130 130 130 130 120 130 130 130 130 120 130 130

* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.

Page 10: MC setInstallation Instruction

8 07897301EN.inddversion 05

Dimensionsandweights

Compartment for version 3600 A / 4000 A

Dimensions AD1 AD2 AD3(2500A) (3150A) (3600A/4000A)

Width(mm)L 570 700 900 900 900

Height**(mm)H 2300 2300 2300 2300 2445

Depth(mm)P 1725 1725 1725 1725 1725

Weight*(kg) 950 1110 1400 1800 1800

Weight(kg)ofVTcompartment 120 130 130 130 130

* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.

Compartment for version 3600 A / 4000 A

Cubicleswith2CTsperphase,internalarcingwithstandon4sides(installedinthemiddleoftheroom,nowall-mounting)

Dimensions AD1 AD2 AD3(2500A) (3150A) (3600A/4000A)

Width(mm)L 570 700 900 900 900

Height**(mm)H 2300 2300 2300 2300 2445

Depth(mm)P 1700 1700 1700 2000 (RHB3) 2275 (RHC3) 1700

Weight*(kg) 900 1050 1350 1750 1810

Weight(kg)ofVTcompartment 120 130 130 130 130

* Maximum fully fitted weight.** This dimension excludes cable flanges as well as any compartments placed under the cubicle.

Cubicleswith2CTsperphase,internalarcingwithstandandGasExhaustversion(wall-mounted)ornointernalarcing

Page 11: MC setInstallation Instruction

version 0507897301EN.indd 9

Dimensionsandweights

RHB,RHCcubicles Compartment for version 3600 A / 4000 A

Cubicleswith2CTsperphase,internalarcingwithstandon4sides(installationinthemiddleoftheroom,nowall-mounting)

Compartment for version 3600 A / 4000 A

Cubicleswith1CTperphase,internalarcingwithstandon4sides(installationinthemiddleoftheroom,nowall-mounting)

Dimensions RHB1 RHB2 RHB3(2500A) RHB3(3150A) RHB3RHC1 RHC1 RHC2 RHC2 RHC3(2500A) RHC3 RHC3(3150A)2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

(3600A)(4000A)

Width(mm)L 570 570 700 700 900 900 900 900

Height(mm)H 2300 2300 2300 2300 2300 2300 2300 2750

Depth(mm)P 2000 2275 2000 2275 2000 2275 2000 (RHB3)2275 (RHC3)

2000

Weight*(kg) 1000 1000 1150 1150 1450 1450 1850 1820

Weight(kg)ofVTcompartment 120 120 130 130 130 130 130 130

* Maximum fully fitted weight.

Dimensions RHB1 RHB2 RHB3(2500A) RHB3(3150A) RHB3RHC1 RHC1 RHC2 RHC2 RHC3(2500A) RHC3 RHC3(3150A)2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

3 to 4 cablesper phase

2 cables max.per phase

(3600A)(4000A)

Width(mm)L 570 570 700 700 900 900 900 900

Height(mm)H 2300 2300 2300 2300 2300 2300 2300 2750

Depth(mm)P 2000 2275 2000 2275 2000 2275 2000 (RHB3)2275 (RHC3)

2000

Weight*(kg) 950 950 1100 1100 1400 1400 1800 1820

Weight(kg)ofVTcompartment 120 120 130 130 130 130 130 130

* Maximum fully fitted weight.

Page 12: MC setInstallation Instruction

10 07897301EN.inddversion 05

Dimensionsandweights

(e.g.:AD1withinternalarcingwithstandon4sides)

Dimensions AD1IPX1 AD1IPX2

Width(mm)L 570 570

Height(mm)H 2732 2732

Depth(mm)Ptunnel 1815 2485

Cubicle fitted with IPX1/IPX2 roofs

Dimensions MTP1250 A 2500 A 3150 A

Width(mm)L 375 375 375

Height(mm)H 2300 2300 2300

Depth(mm)P 1550 1550 1550

Weight(kg) 240 275 310

Thisductisfactory-mountedtotherightorleftofanMCsetcubicle(dependsonswitchboardconfiguration).

See “MOTORPACT civil engineering guide : 46032-700-07A“.

TransitionPanelMTP(Motorpact,vacuumtechnology,TransitionPanel)

Page 13: MC setInstallation Instruction

version 0507897301EN.indd 11

Landpackaging

FunctionalUnit

Oceanshipmentpackaging

Functionalunit

Handlinginstructions

Cubiclespackedbythrees

Handlingusingasling

FUwithcircuit-breaker

Page 14: MC setInstallation Instruction

12 07897301EN.inddversion 05

Storage

Prolongedstorage

Storethedevicesintheiroriginalpackaging,placedondrygroundoronamaterialinsulatingitfromhumidity.

Handlingbyrolling

After prolonged storage, thoroughly clean insulating parts before operation.

Handlinginstructions

Page 15: MC setInstallation Instruction

version 0507897301EN.indd 13

Installationandoperationrecommendation

Itisstronglyadvisedtoperiodicallycarryout, (minimun every 2 years approximately),afewoperationcyclesonoperatingdevices.

Outsidenormalconditionsofuse,(between-5°Cand40°C,absenceofdust,corrosivegas,etc.),itisrecommendedtoexamine,withourSchneiderElectricservicescentre,thestepstobetaken,inordertoensurecorrectfunctioningoftheinstallation.

After 6 to 12 month operations, we recommend you to check the busbars and MV cable connection tightening.It should be done with a calibrated torque spanner, adjust to lower torque compare to values indicated in page 4.If no problems are detected and if the busbars and cable connections haven’t been modified, it will not necessary to do again this check.

Operationandmaintenance

1/ The necessity of correct implementationofconnections:New cold retractable or slip-on technology offers ease of installation that favours resistance over time.Their design allows them to used in polluted environments with harsh climatic conditions.

2/ Impact of the relative humidity factor:Installing a heating device is essential in climates with high relative humidity levels and major temperature differences.Ensure that draughts and / or thermal shocks are avoided in all cubicle compartments in order to avoid the creation of dew points (sources of partial discharges).

Theswitchgear’sresistancetoageinginanMVsubstationdependson3mainfactors:

The equipment must be installed in conformity with the relevant IEC standard. Outside of these normal usage conditions, we recommend contacting Schneider Electric to determine the operations to be carried out as well as their frequency according to the actual service conditions.

3/ Electrical room ventilation control:Grid size must be suited to the power dissipated in the substation. These grids must be placed exclusively in the vicinity of the transformer, in order to avoid air circulation on the LV switchboard.

In case of dismantling, the elastic washers must be change and replace by new ones supplied by Schneider Electric.

Ourservicecentreisatyourdisposalatanytime:bto undergo an installation diagnostic,bto offer you, if need be, suitable maintenance operations,bto offer you maintenance contracts,bto offer you adaptations.

An MCset 17.5 kV Maintenance and Services guide is available. It gives practical information on:b maintaining the equipment in good operating order,b ensuring that the equipment is safe during all installation, repair and servicing operations.DEAI03EN/ART833121DEAI03FR/ART833120

b Version 3600 A / 4000 A: We strongly recommend that you clean the ventilation grids Aand B regularly (every 2 years): A: standard grids B: grids only on RHB version.

b Afanmonitoringsystemmustbe installedwiththecubiclecontrol andmonitoringdevices. Permanentoperationofthe followingmustbeguaranteed:

Cubicles typesFans quantity

3600 A 4000 AAD3, CL3 1 2

RHB3 2 4

Page 16: MC setInstallation Instruction

14 07897301EN.inddversion 05

Descriptionofironsandaccessories

For the rolling of mobile part extraction tools without degrading the floor, it must have acompression withstand u 33 MPa.

Floorquality

Floor evenness is such that a 2 meter ruler moved over all surfaces and in all directions, does not display a difference of more than 5 mm.

Surfacecondition

Placingandadjustingonnonearthquakeresistantcivilengineeringworks

Earthquakeresistantcivilengineering:- 2 iron sectionsA (length 2m) - 8 expansion pins B - 4 fastening shims C.

Standardcivilengineering:- 1 iron section A (length 2m)- 4 expansion pins B - 2 fastening shims C.

Cubiclefastening

Preparation

Drill a hole in the floor and irons.

Floor finishing andcubiclefastening

Note: in the case of a switchboard with only cubicles AD3-CL3 leave a 40 mm space for natural ventilation.

Place and fix the irons to the floor using the supplied expansion pins, screws and washers.

Cut the last iron to the required length.

Placingtheirons

Takethisequipmentfromthecivilengineeringpackageoftheswitchboardpackaging.

Page 17: MC setInstallation Instruction

version 0507897301EN.indd 15

Floor finishing andcubiclefastening

Transversaladjustment: using a the spirit level and using shims before tightening the screws.

Longitudinaladjustment: using a the water level and using shims before tightening the screws.

Tighteningirons

Donotbendtheirononinstallation.

Forthecorrectinstallationofcubicles,itisadvisedtocomplywitha tolerance of ± 0.2 cm/m and a max. gap of ± 10 mm/10m on the length of theswitchboard.

Page 18: MC setInstallation Instruction

16 07897301EN.inddversion 05

Floor finishing andcubiclefastening

Note: in the case of a switchboard with only cubicles AD3-CL3, leave a 40 mm space for natural ventilation.

Place and fix the irons to the floor using the supplied expansion pins, screws and washers.

Cut the last iron to the required length.

Placingtheirons

Preparation

Drill a hole in the floor and irons.

Placingandadjustingonearthquakeresistantcivilengineeringworks

Page 19: MC setInstallation Instruction

version 0507897301EN.indd 17

Transversaladjustment: using a the spirit level and using shims before tightening the screws.

Longitudinaladjustment: using a the water level and using shims before tightening the screws.

Tighteningirons

Floor finishing andcubiclefastening

Donotbendtheirononinstallation.

Forthecorrectinstallationofcubicles,itisadvisedtocomplywitha tolerance of ± 0.2 cm/m and a max. gap of ± 10 mm/10m on the length of theswitchboard.

Theironsmustbeverysmooth,becauseadjustmentusingactuatorsisnotpossible.

Page 20: MC setInstallation Instruction

18 07897301EN.inddversion 05

Installationinstructions

Assembling,adjustingandfastening

Placingcubiclesinaswitchboard

Thepreparationofcubiclesmustbecarriedoutonthepremiseswheretheywillbeinstalled.

Removethe4handlinglugs(1and2).

The circuit-breakers are delivered in cubicles in a withdrawn position.

Unpack the functional unit by removing the wooden columns (8 screws), then the plastic cover.

Remove the cubicle packaging.

Unpackingcubicles

Note: place switchboard cubicles according to front panel drawings and the single-line diagram.

Start by placing the cubicle located in the middle of the switchboard (except in the case of an extension of the existing switchboard) then position the cubicles on either side of it, according to the Civil Engineering Guide indications.

1bagofnonearthquakeresistantcivilengineeringscrewsandboltsn°51236072F0:

Rear adjustment accessories:A: 4 x HM12 nuts B: 2 quick cage nuts C: 5 flat washers D: 4 x (HM12x70) screws E: 2 support irons.

Front fastening accessories:F: 2 hook head bolts G: 2 fastening shimsH: rubber anti-vibration plate.

1bagofearthquakeresistantcivilengineeringscrewsandboltsn°51236075F0:

Rear fastening accessories:H: 2 hook head bolts K: 2 fastening shims.

Front fastening accessories:H: 2 hook head bolts J: 2 fastening shims.

ToavoiddamagingtheFUfrontpanelcomponents,leavetheprotectionfoaminplaceuntiltheswitchboardisintheoperationphase.

Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.

Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.

Dependingonthetypeofcivilengineering,takethefollowingfrompackages:

Page 21: MC setInstallation Instruction

version 0507897301EN.indd 19

Lift the rear of the cubicle by screwing the 2 actuators to level the cubicle

Screw the lock nut D on each actuator E, place washer F, then screw the actuators in the quick cage nuts C.

Place the 2 quick cage nuts C at the rear of the cubicle, by gaining access underneath the cubicle.

Position the support irons A and the rubber anti-vibration platesBat the rear of the cubicle by gaining access through the maintenance space.

Theoperationsdescribedhereafter,mustonlybecarriedoutoncethecubicleispositionedoncivilengineeringworks.

Adjustingcubiclesonstandardcivilengineeringworks

Handling of the cubicle by rolling.

Note: placing can be carried out by lifting or rolling.

Placingonmaintenancespace

Installationinstructions

Donotdismantleanypartofthecubicle.

Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.

Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.

Page 22: MC setInstallation Instruction

20 07897301EN.inddversion 05

Installationinstructions

Place the fastening screws at the front of the cubicle and tighten them.

To be retrieved from the two bags of screws and bolts J and H.

Place the fastening screws at the rear of the cubicle and tighten them.

To be retrieved from the two bags of screws and bolts H and K.

Note: remove the front panel if the cubicle is fitted with VT, it is first necessary to remove them, refer to the operating manual (07897302), the chapter on “Instructionsforaccesstotheinteriorofacubicle”.

Fasteningtotheflooroneearthquakeresistantcivilengineeringworks

Place the fastening screws at the front of the cubicle and tighten them.

To be retrieved from the bag of screws and bolts.

Note: remove the front panel if the cubicle is fitted with VT, it is first necessary to remove them, refer to the operating manual (07897302), the chapter on “Instructionsforaccesstotheinteriorofacubicle”.

Fasteningtotheflooronstandardcivilengineeringworks

Cubicle«X»mustnotimpedecubicle«X+1»andconverselywithrespecttooveralldimensions.

Dependingontheload,ifacubicleisfoundtoberaisedafterthenextoneisinstalled,thereisariskofvibrations.

Page 23: MC setInstallation Instruction

version 0507897301EN.indd 21

Installationinstructions

Assemblingcubicles

Place the self-adhesive inter cubicle gasket along the entire top part of the right side of the cubicle, except on the high end of the cubicle.This operation is not necessary for the cubicle on the far right side of the switchboard.

Install the second cubicleby proceeding in the same way as the first one and tighten the actuators. Assemble the 2 cubicles together (10 fastening points).

Accesstothefasteningpoints:-Refer to chapter on ”Instructionsforaccesstotheinteriorofacubicle” in the operating manual (07897302).- See page 23 ”Removingthemobileparttransportationdevices”.

Note: for a first generation switchboard extension, consult the installation manual (07897302) “Firstgenerationswitchboardextension”.

Installingtheintercubiclegasket

Couplingofcubicles

C: assembly of HM6 x 16 screws + M6 washers and HM6 nut + M6 washers.

A: assembly of HM8 x 30 screws + M8 washers and HM8 nut.

B:assembly of HM8 x 16 screws + M8 washers and M8 cage nuts.

Internalarc:4sidesoption.

For every square hole (nb : 6/side) on the side of backplate, it shall be screwed to the one located on its side with: Screw : VAM HM8x30 Washer : Was. CS 8x18x1.4 Nut : HM8.

Theliftingringsanditsnutscagesassociatedmustberemoved.

Page 24: MC setInstallation Instruction

22 07897301EN.inddversion 05

Installationinstructions

Assembling a MOTORPACT cubicle / MTPtransitionpanel

Left-handfastening

Right-handfastening

Implementation:

1: disassemble the transition panel (E) front and rear panel sheets2: open the front doors of the MOTORPACT top and bottom compartments3: disassemble the central front panel D of MOTORPACT by withdrawing the 4 screws4: disassemble the rear sheets of the MOTORPACT compartments: see manual (46032-700-08B), Installationguide5: install screws (A), nuts (B) and washers (C) as shown opposite.

Page 25: MC setInstallation Instruction

version 0507897301EN.indd 23

Installationinstructions

1: remove the 2 transportation reinforcements (3 screws per reinforcement)

2: place the 4 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.3: on the first operation, remove the label:

To extract the mobile part and door closure, refer to operating manual in the chapter on “Operatinginstructions”.The operations described here after, must only be carried out once the cubicle has been positioned on civil engineering works.

Removingthemobileparttransportationdevices

1: Remove the 2 transportation reinforcements (3 screws per reinforcement)

2: place the 4 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.3: on the first operation, remove the label:

1: remove the front panel screws2: extract the circuit-breaker (out of the cubicle)3: remove the top wedge with access via the LV compartment4: remove the wedge positioned on the circuit-breaker.Tighteningtorque:8.5Nm.5: on the first operation, remove the label:

For the insertion and plug-in of the mobile part as well as door closure, refer to the operating manual (07897302) in the chapter on “Operatinginstructions“.

Each time a cubicle is coupled, check, using the mobile part, that plug-in and locking is correctly carried out at the end of travel.

Plug-incheck

Donothandlethemobilepartsbeforeremovingthewedges.

Oncircuit-breakerLF

On a ROLLARC/ CTV1 contactor

OnanEVOLIScircuit-breaker

Page 26: MC setInstallation Instruction

24 07897301EN.inddversion 05

Installingthemainearthlead

Installationinstructions

1: remove the 3 transportation reinforcements (3 screws for the lower reinforcement and 3 screws for the upper reinforcement)

2: place the 6 front plate fastening screws and spur washers, contained in the bag of screws and bolts.Tighteningtorque:8.5Nm.

3: on the first operation, remove the label:

OnanEVOLISLFcircuit-breaker

Connect the earth bar to the building’s earth at the end of the switchboard, on the right and on the left, place the special fishplate by positioning the oblong hole on the inside of the cubicle. Tightenwithatorqueof28Nm (the fishplates for the end of the switchboard are in the switchboard package)

Note: when the end sheets are placed, remove the punch-outs from the sheets.

For a switchboard with a MOTORPACT cubicle at the end, refer to MOTORPACT installation manual ref. 46032-700-08.

Fromtheswitchboardtothebuilding’searth

Page 27: MC setInstallation Instruction

version 0507897301EN.indd 25

Installationinstructions

Put back and lock in place the fastening screws. UseonlyscrewsHM8x30. 28Nmtighteningtorque.

Stick the seal onto the cubicle sheet as shown in A.

Install the fishplate by sliding it from cubicle 2 to cubicle 1.

Retrieve the self-adhesive seal in the bag of screws and bolts.

Position this seal around the fishplate.

The connection is located at the base of the cubicle

Note: this connection can be done during the installation of each cubicle or at the end of switchboard assembly.

Inter-cubiclesMCset-MCsetandMCset-TransitionPanelMTP

Inter-cubiclesTransitionPanelMTP-Motorpact

The connection is located in the middle of the cubicle.

The MTP duct earth bar fish plate is installed at the factory. When coupling it to the Motorpact, simply screw the MTP duct fish plate onto the earth bar inside the Motorpact.

Page 28: MC setInstallation Instruction

26 07897301EN.inddversion 05

Installationinstructions

CubicleADandCLwithoutVT

Note: to carry out the following preliminary switchboard operations see chapter “Instructionsforaccesstotheinteriorofacubicle”.

Connectionmaintenance:

During downtime, check clamping of connectionswithatorquewrench.

In the case of dismantling, change the elastic washers.

Assemblies with bolts for MV and LV internal equipment.

Screwsandboltstobeused:

Class 8.8 according to standard NF E 27 005, i.e. an elastic limit, Re 630 Nm / mm².

Generalinformation

InstallingtheelectricconnectionsofthebusbarsandMVcables

Preliminaryoperationstobecarriedout

Placingbusbars

PlacingMVcables

Extraction of the mobile part (Optional)

Close the earthing switch

Remove the front panel protective cover plates

Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.

(Optional)

Remove the busbar access sheet

Remove the manhole sheet

Preliminaryoperationstobecarriedout

Placingbusbars

PlacingMVcables

Extraction of the mobile part (Optional)

Close the earthing switch

Remove the front panel protective cover plates

Remove the fixed VTs

Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.

(Optional)

Remove the busbar access sheet

Remove the manhole sheet

CubicleADandCLwithfixedVT

Page 29: MC setInstallation Instruction

version 0507897301EN.indd 27

Installationinstructions

TTcubiclewithwithdrawableVT

TTcubiclewithfixedVTs

CubicleADandCLwithwithdrawableVT Preliminaryoperationstobecarriedout

Placingbusbars

PlacingMVcables

Extraction of the mobile par (Optional)

Withdraw the VT fuses

Close the earthing switch

Remove the front panel protective cover plates

Remove the withdrawable VTs

Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.

(Optional)

Remove the busbar access sheet

Remove the manhole sheet

Preliminaryoperationstobecarriedout

Placingbusbars

PlacingMVcables

Remove the front panel protective cover plates

Remove the fixed VTs

Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.

(Optional)

Remove the busbar access sheet

Remove the manhole sheet

Preliminaryoperationstobecarriedout

Placingbusbars

PlacingMVcables

Withdraw VT fuses

Close the earthing switch

Remove the front panel protective cover plates

Remove withdrawable VTs

Remove the separation plate from between the switchgear compartment (moving part) and the cable compartment.

(Optional)

Remove the busbar access sheet

Remove the manhole sheet

Page 30: MC setInstallation Instruction

28 07897301EN.inddversion 05

Installationinstructions

A: top view of busbarsB: 1 x (100 x 8) bar per phase C: nutD: fan type lock washerE: flat washer F: M10 x 40 screws.

1250Abusbars

Bag of 1250 A busbars: 03407033F0.

Principleofassemblingbusbars

Place the busbar between the 2 previously assembled cubicles (refer to chapter on “Principleofassemblingbusbars”).

Block the fastening screws by tightening on the side of the screw heads.50Nmtighteningtorque.

Repeattheseoperationseachtimeaswitchboardcubicleisplaced.

This connection is done during the installation of each cubicle.

Access the busbars through the cubicle side.

Retrieve; - In package of the cubicle packaging, the busbars- In package of the cubicle packaging, any busbar shims (if they exist).

If this is not possible, access through the interior of the cubicle (refer to chapter on “Instructionsforaccesstotheinteriorofacubicle”).

Installingbusbars

Page 31: MC setInstallation Instruction

version 0507897301EN.indd 29

E: flat washerF: M10 x 55 screwsG: 3 hole shim H: 6 hole shim.

A:top view of busbarssB: 2 x (100 x 8) per phaseC: nut D: fan type lock washer

2500Abusbars

Bag of 2500 A busbars: 03407034F0.

E: an type lock washerF: flat washerG: M10 x 55 screws H: 3 hole shim.

A:top view of busbarssB: 3 riser busbars C: 2 x (100 x 8) per phase D: nut

EvolisHP2500Abusbars

Installationinstructions

Page 32: MC setInstallation Instruction

30 07897301EN.inddversion 05

Installationinstructions

3150Abusbars

Bag of 3150 A busbars: 03407035F0.

E: flat washerF: M10 x 70 screwsG: 3 hole shim H: 6 hole shim.

A:top view of busbarssB: 3 x (100 x 8) per phaseC: nut D: fan type lock washer

E: an type lock washerF: flat washerG: M10 x 55 screws.

A:top view of busbarssB: 4 riser busbarsC: 3 x (100 x 8) per phase D: nut

EvolisHP3150Abusbars

Page 33: MC setInstallation Instruction

version 0507897301EN.indd 31

A:top view of busbarsB: 4 x (100 x 8) per phaseC: nut D: fan type lock washerE: flat washerF: M10 x 85 screws (special)G: 3 hole shim H: 6 hole shim.

4000Abusbars

Bag of 4000 A busbars: 51237530F0.

E: an type lock washerF: flat washerG: M10 x 55 screws.

A:top view of busbarssB: 4 riser busbarsC: 4 x (100 x 8) per phase D: nut

EvolisHP4000Abusbars

Installationinstructions

Page 34: MC setInstallation Instruction

32 07897301EN.inddversion 05

Installationinstructions

Retrieve: from package of the cubicle packaging, the covers.

Covermountingprinciple(dependingonneeds)

Close the covers on the bars.Position the half-covers on the connection pads.

Mountingthecoverswithclips

Note: for mounting the covers with rings, see page 34.

InstallingbusbarsbetweenMTPandtheMOTORPACTcubicle

1250Abusbars MOTORPACTtotheright

MOTORPACTtotheleft

A: nutB: contact washerC: flat washerD: M10 x 40 screwsE: 1 x (76 x 9,5) per phaseF: 2 holes shimG: M10 x 60 screwsH: 1 hole shim.

Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.

Page 35: MC setInstallation Instruction

version 0507897301EN.indd 33

2500Abusbars

Installationinstructions

A: nutB: contact washerC: flat washerD: M10 x 55 screwsE: 2 x (76 x 9,5) per phaseF: 1 hole shimG: M10 x 70 screws.

Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.

MOTORPACTtotheright

MOTORPACTtotheleft

3150Abusbars

A: nutB: contact washerC: flat washerD: M10 x 70 screwsE: 3 x (76 x 9,5) per phaseF: 1 hole shimG: M10 x 80 screws.

Note: for phase 3, the connection bar on the transition panel side is fastened to an insulator support.

MOTORPACTtotheright

MOTORPACTtotheleft

Page 36: MC setInstallation Instruction

34 07897301EN.inddversion 05

Installationinstructions

Optionalinsulatedbusbars

For cover mounting, refer to the chapter “Covermountingprinciple”.

MTP-Topviews

Mountingthecovers:

A: install a ring around the busbar, inside the cover (allow to clamp the cover in position)

B: close the cover with rings

C: close the cover with clips

D: fit the entire cover assembly with clips.

Close the covers on the bars by tightening the rings in the notches.

Mountingthecoverswithrings

Position the half-covers on the connection pads.

Page 37: MC setInstallation Instruction

version 0507897301EN.indd 35

Successively assemble, after having installed a row of cables:

- Flange support

- Flanges

- Back plates.

MVcablemaintenanceonADcubicle

To access the interior of a cubicle (refer to the operating manual chapter on “Instructionsforaccesstotheinteriorofacubicle ”)

A: 3 single-pole cablesB: 1 three-pole cable.

An explanation is given for all types of cables.

Retrieve: from package of the cubicle packaging, back plates, flanges and fastenings.

Generalinformation

PlacingMVcablesonADcubicle

Install them on the cables.

Toproducecableends,refertoaccessoriesformanufacturerinstructions.

Cut cable bushings according to the number and diameter of cables.

Installationinstructions

Fixtheflangesupportunderthefloor,afterplacingthecablesverticaltotheirattachmentbracket.

Reassemble bottom plates.

Fill in the openings that have not been used with uncut cable bushing.

Position the cable and its grommet correctly between the sheets (A).

Fix and press the flange support against the cable under the cubicle floor.

Block the cables with half-flanges.

Page 38: MC setInstallation Instruction

36 07897301EN.inddversion 05

Installationinstructions

TighteningtorqueB:50NmE:20Nm.

Removing

Surgearrester

Heightofcableinsulationreplacement

Placing

To place back into operation, carry out the operations in the reverse order of removal.

Typeofcubicle Configuration H(mm)

AD1-AD2 630 A LV toroids 621

1 set of 3 CTs 454

2 sets of 3 CTs 438

1250 A LV toroids 621

1 set of 3 CTs 454

2 sets of 3 CTs 438

AD3 1250 A 1 set of 3 CTs 477

2 sets of 3 CTs 459

2500 A 1 set of 3 CTs 428

2 sets of 3 CTs 428

3150 A 1 set of 3 CTs 404

3600 A/ 4000 A 1 set of 3 CTs 653

1: remove the busbar surge arrester connection2: remove the insulator support.

In the case of an AD1 or AD2 cubicle fitted with a surge arrester, access to the cable compartment through the front requires removal of the surge arrester assembly.

Page 39: MC setInstallation Instruction

version 0507897301EN.indd 37

Installationinstructions

Drill a hole in the bars according to the cable heads to be connected.

Remove the bars.

AD3,1to4cablesperphase

B:50Nmtighteningtorque.

Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.

Drill a hole in bracket A according to the cable head to be connected.

Place and fix bracket A.

An explanation is given for a phase.

Do the same for the two other phases.

Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.

Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

For the connection of surge arresters, refer to chapter on “Surgearresters”.

Place and fix brackets A,CandD.

B:50Nmtighteningtorque.

Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

For the connection of surge arresters, refer to chapter on “Surgearresters”.

AD1andAD2,1,2or3cablesperphase

Single-poleorthree-polecablewithouttoroidTC

Page 40: MC setInstallation Instruction

38 07897301EN.inddversion 05

Installationinstructions

Put back the bars with new washers. Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.StandardtighteningtorquecorrespondingtoØofthescrews.

A: screwB: washerC: nutD: lug.

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

Fix the surge arrester connections if they exist.Tighteningtorque:B:50NmE:20Nm.

Put back the bars with new washers. Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.StandardtighteningtorquecorrespondingtoØofthescrews.

A: screwB: washerC: nutD: lug.

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

Fix the surge arrester connections if they exist.

Tighteningtorque:B:50NmE:20Nm.

Drill a hole in the bars according to the cable heads to be connected.

Remove the bars.

AD3 3150 A/ 4000 A up to 8 cables perphase

Page 41: MC setInstallation Instruction

version 0507897301EN.indd 39

Installationinstructions

Connect the cables on the pads.

StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).

Note:how the cable head fastening screws are assembled:

1: M10 x 30 screws2: M10 washers3: M10 nuts.

Place phase 2 cable in the toroid.

The explanation is given for one phase.

Do the same for the two other phases.

AD11cableperphase

Place and fix pads A. 50Nmtighteningtorque.

Note: how the fastening screws of the pads are assembled:1: M10 x 30 screws2: M10 washers3: M10 nuts.

Drill a hole in pads A according to the cable head to be connected.

The explanation is given for one phase.

Do the same for the two other phases.

Retrieve: in package of the cubicle packaging,pads A and screws and bolts.

AD1andAD2,1or2cablesperphase

Single-polecablewithtoroidCToncubicleAD1andAD2

Place the cables in the toroids.AD21cableperphase

Page 42: MC setInstallation Instruction

40 07897301EN.inddversion 05

Note: how the cable head fastening screws are assembled:1: M10 x 30 screws2: M10 washer3: M10 nuts.

Connect the cables.

StandardtighteningtorquecorrespondingtoØofthebolts.

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).

Installationinstructions

Place the cables in the toroids.AD22cablesperphaseAD32cablesperphase

Note: how the cable head fastening screws are assembled:1: M10 x 30 screws2: M10 washer3: M10 nuts.

Connect the cables.

StandardtighteningtorquecorrespondingtoØofthebolts.

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonADcubicle”).

Page 43: MC setInstallation Instruction

version 0507897301EN.indd 41

Installationinstructions

Successively assemble, after having installed a row of cables:

- Flange support

- Flanges

- Cables bushing plates.

MVcablemaintenanceonRHCcubicle

To access the interior of a cubicle (refer to the operating manual chapter on “Instructionsforaccesstotheinteriorofacubicle ”)

A: 3 single-pole cablesB: 1 single-pole cable.

An explanation is given for all types of cables.

Retrieve: from package of the cubicle packaging, back plates, flanges and fastenings.

Generalinformation

PlacingMVcablesonRHCcubicle

Install them on the cables.

Toproducecableends,refertoaccessoriesformanufacturerinstructions.

Cut cable bushings according to the number and diameter of cables.

Fixtheflangesupportontothecablesbushingplates,afterplacingthecablesverticaltotheirattachmentbracket.

See chapter on “MVcablemaintenanceonADcubicle”) for installation instructions.

Page 44: MC setInstallation Instruction

42 07897301EN.inddversion 05

Installationinstructions

Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.

Drill a hole in bracket A according to the cable head to be connected.

Place and fix bracket A.An explanation is given for a phase.

Do the same for the two other phases.

Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.

Place and fix brackets AandC.

B:50Nmtighteningtorque.

Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

For the connection of surge arresters, refer to chapter on “Surgearresters”.

Single-poleorthree-polecablewithouttoroidTC

RHC31250A,RHC1andRHC21,2or3cablesperphase

An explanation is given for a phase.

Do the same for the two other phases.

Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.

Place and fix brackets A.

B:50Nmtighteningtorque.

Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

For the connection of surge arresters, refer to chapter on “Surgearresters”.

RHC31250AandRHC24cablesperphase

Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.

Drill a hole in bracket A according to the cable head to be connected.

Place and fix bracket A.

Page 45: MC setInstallation Instruction

version 0507897301EN.indd 43

Installationinstructions

Put back the bars with new washers.

Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.

StandardtighteningtorquecorrespondingtoØofthescrews.

A: screwB: washerC: nutD: lug.

Drill a hole in the bars according to the cable heads to be connected.

Remove the bars.

RHC32500A4cablesperphase

RHC33150Aupto8cablesperphase

Put back the bars with new washers.

Installingevertheluginsidethesupportandplacethescrewheadoutsidethesupport.

StandardtighteningtorquecorrespondingtoØofthescrews.

A: screwB: washerC: nutD: lug.

Drill a hole in the bars according to the cable heads to be connected.

Remove the bars.

Page 46: MC setInstallation Instruction

44 07897301EN.inddversion 05

Installationinstructions

Note: how the bracket fastening screws are assembled: 1: M10 x 30 screws2: M10 washer 3: M10 nuts.

Drill a hole in bracket A according to the cable head to be connected.

Place and fix bracket A.An explanation is given for a phase.

Do the same for the two other phases.

Retrieve: in package of the cubicle packaging, the bracket and the screws and bolts.

Single-polecablewithtoroidTC

RHC11or2cablesperphase

Place and fix brackets A.

B:50Nmtighteningtorque.

Connect the cables.StandardtighteningtorquecorrespondingtoØofthebolts.

After having installed a row of cables, then assemble the support flange (see chapter on “MVcablemaintenanceonRHCcubicle”).

There are three ways of installing the toroids (according to the width of the cubicles):

1: 1 single-pole cable2: 1 single-pole cable3: 2 single-pole cables.

Dielectrictestsmustbecarriedoutbeforeconnectingthesurgearresters.

For the connection of surge arresters, refer to chapter on “Surgearresters”.

Page 47: MC setInstallation Instruction

version 0507897301EN.indd 45

The braid connection is done on the switchboard earth bars in the maintenance space.Example: one cable per phase, 3 braids to be connected. Two cables per phase,6 braids to be connected.

In all cases, the MV cable screen braids must be insulated and pass through the zero frequence toroid before connection to the switchboard’s earth.

Exampleofcableleadthrough:A: 1 three-pole cable 1 cable per phase 3 earthing braids

B: 2 three-pole cables 2 cables per phase 6 earthing braids

C: 3 single-pole cables 1 cable per phase 3 earthing braids D: 6 single-pole cables 2 cables per phase 6 earthing braids.

Onzerofrequencetoroid

In all cases, the insulated MV cable screen braids must pass through the toroids before connection to the switchboard main earth lead.

The braid connection is done under the cubicle.

Onsingle-poleortwo-poletoroidCT

MVcablescreenearthing

Installationinstructions

Page 48: MC setInstallation Instruction

46 07897301EN.inddversion 05

Cut the cable leadthrough sheets according to the wires to be installed.

Install the glands on these sheets and pass the wires through.

Remove the cable leadthrough sheet located on the roofs of the cubicles (4 screws), as well as the roofing sheets(6 screws).

Incomingcablesthroughthetop,cubiclebycubicle

Carry out connections to the terminal blocks.

Reassemble the roofing sheets (6 screws per sheet).

Place the strand and the feed wires.Conduct the wiring cubicle by cubicle, by passing wires through the cable bushing of the cable troughs.Reassemble the cable troughs.

Remove the cubicle cable troughs.Remove the roofing sheet on each cubicle (6 screws).

Incomingcablesattheendoftheswitchboard

LVcableroutingandconnection

Installationinstructions

Page 49: MC setInstallation Instruction

version 0507897301EN.indd 47

Installationinstructions

Thread the wiring as well as feeder cables up to the cubicle roof.

Place the cable trough.

Place the wires on the terminal blocks, then connect them.

Reassemble the roofing sheets (6 and 4 screws per sheet).

Remove the roofing sheets,and any the cable leadthroughsheets (6 and 4 screws).

(maximum 5 diameters 20 mm) at the base of the cable trough.

Remove the cable trough.Cut according to the number and the diameter of the cables.

Incomingcablesfrombelow,cubiclebycubicle

Replace the sheet (4 screws).Connect the wires to the terminal blocks and fix the roofing sheet (6 screws).

Page 50: MC setInstallation Instruction

48 07897301EN.inddversion 05

Installationinstructions

4sideantiarctunnel

Wall-mountedantiarctunnel

Placingthetunnelsheets

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the angle bracket (2) using two screws (C).

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

Page 51: MC setInstallation Instruction

version 0507897301EN.indd 49

Installationinstructions

Wall-mountedantiarctunnelforversions 3600 A / 4000 A

4sideantiarctunnelforversions3600 A / 4000 A

Wall-mountedantiarctunnel

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the angle bracket (2) using two screws (C).

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

Page 52: MC setInstallation Instruction

50 07897301EN.inddversion 05

Installationinstructions

InstallingatunnelonaMTPtransitionpanel

The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):

1/ Mount the support sheets (1) first.

2/ Mount the side panel (2).

3/ Mount the roof (3).

4/ Mount the tunnel closing sheets to the front and rear (4).

5/ Fasten the support sheets of each cubicle to one another.

6/ Fasten the tunnels of each cubicle to one another.

Page 53: MC setInstallation Instruction

version 0507897301EN.indd 51

Installationinstructions

Placing the IPX1/IPX2 roofsor anti arc IPX1/IPX2

Wall-mountedcubicleIPX1roof

Nonwall-mountedcubicleIPX1roof

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the angle bracket (2) using two screws (C).

5/ Fit the tunnel with each other using 5 screws according to the vue (D).

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the sheets (1) onto the cubicle using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.

2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

3/ Fit the tunnel with each other using 5 screws according to the vue (D).

Page 54: MC setInstallation Instruction

52 07897301EN.inddversion 05

Installationinstructions

Wall-mountedcubicleIPX1roofforversions 3600 A / 4000 A

Nonwall-mountedcubicleIPX1rooffor versions 3600 A / 4000 A

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the angle bracket (2) using two screws (C).

5/ Fit the tunnel with each other using 5 screws according to the vue (D).

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the sheets (1) onto the ventilation compartment using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.

2/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

3/ Fit the tunnel with each other using 5 screws according to the vue (D).

Page 55: MC setInstallation Instruction

version 0507897301EN.indd 53

Installationinstructions

IPX1roofonaMTPtransitionpanel

The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):

1/ Mount the support sheets (1) first.

2/ Mount the side panel (2).

3/ Mount the roof (3).

4/ Mount the tunnel closing sheets to the front and rear (4).

5/ Fasten the support sheets of each cubicle to one another.

6/ Fasten the tunnels of each cubicle to one another.

Wall-mountedcubicleIPX2roof

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the cubicle using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Fit the feet (4) onto the cubicle using two screws (B).

4/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the feet (4) using two screws (C) and on the angle bracket (2) using two screws (C).

6/ Fit the tunnel with each other using 5 screws according to the vue (D).

Page 56: MC setInstallation Instruction

54 07897301EN.inddversion 05

Installationinstructions

Nonwall-mountedcubicleIPX2roof

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the sheets (1) onto the cubicle using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.

2/ Fit the feet (4) onto the cubicle using two screws (B).

3/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (2) on the feet (4) using two screws (C).

5/ Fit the tunnel with each other using 5 screws according to the vue (D).

Wall-mountedcubicleIPX2roofforversions 3600 A / 4000 A

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the angle bracket (2) on the wall using two screws.

2/ Fit the sheet (1) onto the ventilation compartment using four screws (B) for MCset 1 and 6 screws (B) for MCset 2 and MCset 3.

3/ Fit the feet (4) onto the cubicle using two screws (B).

3/ Attach the roof (3) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (3) on the feet (4) using two screws (C) and on the angle bracket (2) using two screws (C).

5/ Fit the tunnel with each other using 5 screws according to the vue (D).

Page 57: MC setInstallation Instruction

version 0507897301EN.indd 55

Installationinstructions

IPX2roofonaMTPtransitionpanel

The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination (A):

1/ Mount the support sheets (1) first and the feet (5).

2/ Mount the side panel (2).

3/ Mount the roof (3).

4/ Mount the tunnel closing sheets to the front and rear (4).

5/ Fasten the support sheets of each cubicle to one another.

6/ Fasten the tunnels of each cubicle to one another.

Nonwall-mountedcubicleIPX2rooffor versions 3600 A / 4000 A

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.D: HM6 screws + M6 sealing washers and HM6 nuts combination.

1/ First fit the sheets (1) onto the ventilation compartment using four screws (B) for MCset 1 and six screws (B) for MCset 2 and MCset 3 for each sheet.

2/ Fit the feet (3) onto the cubicle using two screws (B).

3/ Attach the roof (2) onto the sheet (1) using two screws (C) for MCset 1 and three screws (C) for MCset 2 and MCset 3.

4/ Attach the roof (2) on the feet (4) using two screws (C).

5/ Fit the tunnel with each other using 5 screws according to the vue (D).

Page 58: MC setInstallation Instruction

56 07897301EN.inddversion 05

Installationinstructions

Tunnel sheets or IPX1/IPX2 roofs forRHBcubicle

1/ Mount first the support sheets (1) furthest to the rear of the cubicle continuing up to those positioned at the front and the feet (3c)

2/ Mount the sheets (2) on the RHB duct part

3/ Mount the tunnel roof (3a) or the IPX1 roof (3b) or the IPX2 roof (3c).

4/ Position the sheets of the adjacent cubicles, installing the components in the order described above.

5/ Fasten the support sheets of the two cubicles to one another.

6/ Fasten the roofs of the two cubicles to one another.

* Ventilation compartments for version 3600 A / 4000 A.

Tunnel sheets or IPX1/IPX2 roofs forRHCcubicle

1/ Mount first the support sheets (1) furthest to the rear of the cubicle continuing up to those positioned at the front and the feet (3c)

2/ Mount the access sheets (4).

3/ Mount the tunnel roof (3a) or the IPX1 roof (3b) or the IPX2 roof (3c).

4/ Position the sheets of the adjacent cubicles, installing the components in the order described above.

5/ Fasten the support sheets of the two cubicles to one another.

6/ Fasten the roofs of the two cubicles to one another.

Page 59: MC setInstallation Instruction

version 0507897301EN.indd 57

Installationinstructions

Onantiarctunnel

Placingthetunnelendsheets

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the sheet (1) onto the cubicle with the screws (C)

2/ Fit the sheet (1) onto the tunnel with the screws (C).

Onantiarctunnelforversion3600 A/ 4000 A

A: front of the cubicleB: HM6 screwsC: HM6 screws + M6 washers and HM6 nuts combination.

1/ First fit the sheet (1) onto the cubicle with the screws (C)

2/ Fit the sheet (1) onto the tunnel with the screws (C).

Page 60: MC setInstallation Instruction

58 07897301EN.inddversion 05

Installationinstructions

OnIPX2tunnel

A: front of the cubicleB: rear of the cubicle

The sheets are fitting by HM6 screws + M6 washersand HM6 nuts combination.

1/ Fit the sheet (1) onto the cubicle and onto the tunnel

2/ Fit the sheet (2) onto the tunnel feet on the front face

3/ Fit the sheet (3) onto the cubicle, the tunnel and the sheet (1)

4/ Fit the sheet (4) onto the sheet (1).

Page 61: MC setInstallation Instruction

version 0507897301EN.indd 59

Installationinstructions

Placingendsheets

Remove the punch-outsat the bottom of panels to allow the main earth lead to pass through (1 per panel).

Assemblingcoverpanelsofcubicleends

On the left and right end cubicles, place and screw (M8 screw) the 4 fastening columns of the end sheets (right and left end of the switchboard).

On the left end cubicle, place the cage nuts on the sides.

Note: operations are identical for the right or left ends of the switchboard.

Makesurethatthebusbarendcoverisassembledbeforemounting

theswitchboard’sendcovers.

Page 62: MC setInstallation Instruction

60 07897301EN.inddversion 05

Installationinstructions

Assemble the end cover panels 1 and 2 (right and left end of the switchboard).

A: HM8 screws+ M8 washersB: HM6 screws+ M6 washers D: assembly of HM8 x 30 screws + M8 washers and HM8 nut + M8 washers.

On the right end cubicle, place the cage nuts on the sides.

Page 63: MC setInstallation Instruction

version 0507897301EN.indd 61

Installationinstructions

Note: panel 3 is only assembled in the case of a wall-mounted switchboard.

D: assembly of HM8 x 30 screws + M8 washers and HM8 nut + M8 washers.

Place the cable sheet 4.Place the two screws for fitting the cable sheet.

Store the cranks in the front end panel

Page 64: MC setInstallation Instruction

RHB

62 07897301EN.inddversion 05

Installationinstructions

Installingfansonversions3600 A / 4000 A

Fasten the box using 10 screws A.

Connect the wiring in compartment B of the cubicle.

Topview

Maintenance procedures for vents and insulating materials in the MCset 17.5 kV Maintenance and Services Guide now available DEAI03F/ART833120.

Page 65: MC setInstallation Instruction

version 0507897301EN.indd 63

FUdeliveredwiththeearthingswitchclosed

Earthingswitchwithelectromagneticlocking

Openingtheearthingswitchwithoutauxiliarysupply

InstallationofaFUequippedwithelectromagneticlockingoptions

For circuit-breaker plug-in and draw-out operations, the earthing switch must be operated.

As electromagnetic locking is not supplied on installation of the FU, it must be manually released in order to operate the earthing switch.

Initialstatus: - The earthing switch is closed,- Selector 4 is in the locked closed position.

Insert a screwdriver via the box hole.Disassemble the VPIS without disconnecting the wiring.

Open the earthing switch, inserting the crank in reference 5 until the mechanical indicator light changes status.

Push back and hold in place the electromagnet (A) using the screwdriver, then pull towards you and turn the selector to the right in the operation position.

Put back the VPIS.Position selector 4 in the locked open position.

Page 66: MC setInstallation Instruction

64 07897301EN.inddversion 05

Initialstatus:- The circuit-breaker is in the withdrawn position.- The earthing switch is closed.- The front panel is disassembled to access cable connections.

The locking system is accessible as per the arrow in the drawing opposite.

Plug-inpreventionwithelectromagneticlocking

To access the cable connection compartment, circuit-breaker plug-in must be prevented.

As electromagnetic locking is not supplied on installation of the FU, it must be manually released in order to position the front panel when the operations are complete.

Priortoinstallingthefrontpanels

If lever (A) is positioned as per figure1, locking is active and prevents installation of the front panel.

To deactivate the locking, insert a tool (screwdriver) into the hole placed under the box support and push the electromagnet rod (B).Push the lever (A) to position it as per figure2.The system is released and the front panel can then be put back.

Figure1

Figure2

InstallationofaFUequippedwithelectromagneticlockingoptions

Page 67: MC setInstallation Instruction

version 0507897301EN.indd 65

Stepstobetakenfortestsandinspection

Surgearresterconnection

Press the pushbutton ”I” to close the circuit-breaker

Carry out the circuit-breaker plug-in operation (refer to the operating manual).

Remove the shim.

Raise and block the door lock rod using a 55 mm U shim.

OnFUsnotconnectedtothegenerator

Place the circuit-breaker in the test position, with the door open.

Lockingforced

This preparation requires locking to be forced.

It is essential to follow the sequences here after.

The insulation level of the switchgear can be tested on site. The test voltage shall be 80 % of the rated short-duration power-frequency withstand voltage of the switchgear as specified in clause 7.105 of IEC 62271-1.

This test can be carried out in one single operation.

All circuit-breakers must be plugged-in, closed, with FU doors open.

All the TTs must be disconnected during this test.

More over, one of the outgoing FUs must have its lower panel open for the test cable connection to the injection pin.

Powerfrequencydielectrictest

Thistestmustbeperformedbyauthorisedpeople.

Thisoperationmustonlybecarriedoutafterdielectrictests,andbeforetheconnectionofmediumvoltagecablestotheFU.

Placeandfixtheconnectionofeachsurgearrester.RefertothechapteronMVcableconnection.

Page 68: MC setInstallation Instruction

66 07897301EN.inddversion 05

Testsonsite

Checkingandcockingtheinternalarcingdetector(1)

This operation has to be made during assembly of the tunnels (option) or during operation on the roof of the cubicle.

The internal arcing detector is located on the roof of the cubicle.To be operational, it must be in cocking position.

Cocking the internal arcing detector:- Push the metal rod (1) in direction of the bottom of the cubicle,- Hang up the rod (1) on the support (2).

1: metal rod,2: support.

(1) The internal arcing detector is mounted according to the internal arcing withstand characteristics of the cubicle.

Page 69: MC setInstallation Instruction

version 0507897301EN.indd 67

Index

AAD, CL-GL, VT cubicles 6

CChecking and cocking the internal arcing detector 66Coupling of cubicles 21Cubicle fitted with IPX1/IPX2 roofs 10

DDescription of irons and accessories 14

EEarthing switch control symbols 2Earthing switch with electromagnetic locking 63

FFloor quality 14

GGlossary 2

HHandling by rolling 12Handling using a sling 11

IInstalling busbars 28Installing busbars between MTP and the MOTORPACT cubicle 32Installing fans on versions 3600 A / 4000 A 62Installing the main earth lead 24Installing the electric connections of the busbars and MV cables 26

LLand packaging 11List of bags and accessories 4LV cable routing and connection 46

MMoving part control symbols 3MV cable screen earthing 45

OOcean shipment packaging 11

PPackaging 5Placing and adjusting on non earthquake resistant civil engineering works 14Placing and adjusting on earthquake resistant civil engineering works 16Placing cubicles in a switchboard 18Placing end sheets 59Placing MV cables on AD cubicle 35Placing MV cables on RHC cubicle 41Placing the tunnel sheets 48Placing the IPX1/IPX2 roofs or anti arc IPX1/IPX2 51Placing the tunnel end sheets 57Plug-in check 23Plug-in prevention with electromagnetic locking 64Power frequency dielectric test 65Prior to installing the front panels 64

RRecommendations 3Removing the mobile part transportation devices 23RHB, RHC cubicles 9

SStandard tightening torques 4Storage 12Surface condition 14

TTransition Panel MTP 10

UUnpacking cubicles 18

Page 70: MC setInstallation Instruction

68 07897301EN.inddversion 05

Page 71: MC setInstallation Instruction

07897301EN - REV. 05

SchneiderElectricIndustriesS.A.S35 rue Joseph MonierCS 30323 92506 Rueil Malmaison Cedexwww.schneider-electric.com

954 503 439 RCS NanterreCapital social : 896 313 776 €

01/2009

0789

7301

EN

- R

EV.

05

a S

chne

ider

Ele

ctric

Indu

strie

s S

AS

– A

ll rig

hts

rese

rved

.

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication. Thisdocumenthasbeenprinted onecologicalpaper.

Publishing: Schneider Electric Industries SAS.Design: Profil.Printing:

SchneiderElectricgroupservicecentersaretheretoprovide:- engineering and technical assistance,- commissioning,- training,- preventive and corrective maintenance,- adaptation work,- spare parts.

CallyoursalesrepresentativewhowillputyouintouchwithyournearestSchneiderElectricgroupservicecenterordirectlycallthefollowingtelephonenumber:+33(0)476576060GrenobleFrance.