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Created in Albstadt. Made in Germany! MBF 3.2 Maximum output. Maximum benefits. Maximum profit.

Mayer Cie Mbf 3.2 Knit Machine

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Page 1: Mayer Cie Mbf 3.2 Knit Machine

Created in Albstadt. Made in Germany!

MBF 3.2Maximum output. Maximum benefits. Maximum profit.

Page 2: Mayer Cie Mbf 3.2 Knit Machine

MBF 3.2Three-thread fleece in 4-needle structures –and a whole lot more.

Its predecessor – the MBF II – set a whole new worldwide standard. The MBF 3.2 has been kitted outwith all of its virtues plus a whole range of added advantages: The ingenious modular MCT system permits the quick and easy exchange of individualsegments right through to the whole knitting headbetween the machine models MV 4-3.2 and MBF 3.2.This quick-change system means greater bulk pro-duction flexibility and economy for every knitting factory.

With a simple type conversion, for instance, the MBF 3.2 can knit not only three-thread fleece but also single jersey structures, plated fabrics, two-thread fleece and even three-thread fleece combined with ground piqué. And all this at ahigh continuous output rate – particularly with OEand blended yarns.

*on request

26" – 34"

E12, E13, E14, E16,E18, E20, E22, E24

3,2/Zoll 96 Systeme bei 30"

1,3 m/s 33 UPM bei 30"

19 m2 (30")

2000 kg (30")

Cylinderdiameters

Machinegauges

No. offeeders

Speedup to

Minimum spacerequirement

Weight appr.

Page 3: Mayer Cie Mbf 3.2 Knit Machine

Specifications and facts:

Subject to design changes. Illustrations may depict accessories which are not included in the standard machine equipment.

*on

requ

est

STANDARD OPTIONCreel

Yarn feeding● MPF 20● 2 rings, 2 double drives, 4 tapes

Needles/Sinkers● 4 types of cyl. needles (central stitch length butt)● needles with larges hook ● 1 type holding-down sinkers

Cam parts● cam segments made of perunal● binding and ground segment: fixed cams● fleece segment 2A+3C-cams● sinker cambox segments in groups of 3● double sinker guidance● diagonal stitch length adjustm. 0,75-2,90 mm,

central stitch length adjustm. 0,40 mm, max. stitch length adjustment 3,30 mm

Frame● portal frame for 520 mm fabric rolls

Drive/Electric● frequency controlled drive (AC)● 400 V, 50/60 Hz; 4 KW (26");

5,5 KW (30"-34") ● 1 KW peripheral units● machine controller with colour display, touch

screen and USB-port● control voltage 24 V

Take-down● adjustable take-down with positive drive ● rubber covered rollers● 2-roller take down● MCT trapezoid spreader

Control● SENSO P pressure oiler (oil: VG 22, VI 110± 20)● 3-shift counter● central control f. oiler, counter and periph. access. ● working hour counter● station. a. rotat. lintblower (air:min 6 bar, 250l/min.)● peripheral equipment control by display● VK 3

Miscellaneous● needle detectors● electr. supervision system with display (e.g.

yarn feeding syst., oiler safety guards and pneumatic unit)

Creel● Flexcreel without tubes● Flexcreel with alu-tubes● Flexcreel-circular creel with alu-tubes● air-jet for Flexcreel

Yarn feeding● elastom. plating (on ground feeder)*● coated yarn carrier● MCTmatic components

Needles/Sinkers● needles with small hook

Cam parts● S/J structure combinations (with fleece)● S/J float plated stitches (with fleece)

Frame● portal frame for 920 mm fabric rolls ● giant frame for 1250 mm fabric rolls

(26 -34")*● sliding platform● open-width frames● industrial open width frame● steps for the open-width frame

Drive/Electric● 200 – 260 volt● 346 – 600 volt● add. light assembled in the yarn feeding● fabric light in the side legs

Take-down● folding device● fabric work box ● MCT trapezoid spreader with rolls and take

down rollers for elastom. and sensit. yarns ● fabric cutting device● 3-roller take down● MFT- multi function take-down

Control● 4/5-shift-counter● VG 3

Miscellaneous● Interface for MDA● gauge/magnet fixing● Intus for MER and positive feeding units● measurement device of yarn length ratio of

elastomeric yarn● MDA.web software f. machine data acquisition

Page 4: Mayer Cie Mbf 3.2 Knit Machine

High performance in both quality and output –also with open-width.

With the increasing use of modern synthetic fabricsand elastomer plating, open-width technology is gaining in importance. Mayer & Cie. open-width devices are designed to match the stringent technical,quality and performance standards of the circular knitting machines. MCT open-width take-down systemsachieve up to 40 rpm in continuous operation both inthe mechanical and the electronic version. With the

utmost reliability. This type of high-speed open-widthtechnology calls for a highly stable frame construction.New drive systems, special inverters, internally devel-oped and modified MCT software, a speed-controlledbraking system and suitably de-signed take-downbearings are just some of the reasons for the ground-breaking new standards set by Mayer & Cie. open-width devices.The brush roller is a standard for agentle open-width technology.

Optimum solution: fleece thread directly onthe needle shank.

This arrangement means that the coarse fleece threadis not placing undue strain on the needle hook andcannot become twisted or displaced. The result: lessstrain on needle latches, and the guarantee of evenplating.

High performance with no ifs and buts.

The MFB 3.2 is just made for economical bulk pro-duction. What it offers is simply reliable productionand reliably simple operation. The wide setting rangepermits the production of a varied spectrum of fabricqualities. The diagonal stitch length adjustmentfunction means that yarn feeder positions remainconstant no matter what the knockover depth. Theuse of individual segments makes the sinkers morequickly accessible. And all at a continuous output –also when working with cotton.

Cost of sinkers halved, improved fabric appearance.

MCT sinker shape, new sinker guidance and MCT sinker cambox with double guidance mean half the degree of wear and guarantee a more even fabric appearance. Here, too, the MCT principle applies: Fewer faults = greater output = lower costs – maintenance costs too!

Quick-change means you knit just what youneed.

The quick-change system is the key to greater flexi-bility and higher profits. Type conversion is simplicityitself by simply exchanging cam segments. Gauge con-version with no need to exchange cam parts andfeeders or diameter conversion within the restric-tion of the frame size – the MBF 3.2 offers practi-cally unlimited scope.

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11Simple Operation via Touch Screen Display.

The state-of-the-art, clear touch screen display, whichhas a USB port and permits the wireless transmissionof patterns via a Bluetooth adapter, guarantees easy-to-understand prompting. At 2 GB it has a highmemory capacity. Software updates can be carried out by the user without having to use the MCT service.

Certified: DIN EN ISO.