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TRANSMISSION DESIGN AND DEVELOPMENT SERVICES Maximise your products potential by utilising our extensive transmission engineering expertise AUTOMOTIVE | ENERGY | AEROSPACE | MARINE | INDUSTRIAL | RAIL

Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

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Page 1: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

TRANSMISSION DESIGN AND

DEVELOPMENT SERVICES

Maximise your products potential by utilising our extensive transmission engineering expertise

AUTOMOTIVE | ENERGY | AEROSPACE | MARINE | INDUSTRIAL | RAIL

Page 2: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

Chartwell House, 67-69 Hounds Gate,Nottingham, NG1 6BB, UKTel: +44 (0) 115 941 9839 | Fax: +44 (0) 115 958 1583Email: [email protected] in England and Wales.Registration no. 4570982.

Visionary engineering with an exemplary track record for providing cutting edge technology

• Feasibility and cost reduction• Control system development for power shift transmission and AMT

based on SMT Control System Software Platform• Detailed transmission design & analysis• Power density improvements• NVH troubleshooting and optimisation• Improving gear shift quality• Gear and transmission manufacturing process optimisation• Driveline development test rig design• Full design and development - concept and detailed design and

transmission development

ENGINEERING SERVICES OVERVIEW

A U T O M O T I V E | E N E R G Y | A E R O S PA C E | M A R I N E | I N D U S T R I A L | R A I L

Call +44 (0)115 941 9839or email [email protected]

Talk to an engineer today to discuss your project

What can we bring to your project?

• Extensive experience in various countries with leading transmission and driveline designers and manufacturers

• A deep understanding of each phase of the product development cycle

• Local offices worldwide guarantee the contact required to deliver a seamless service

The SMT team comprises a perfect balance of driven, innovative and experienced specialists with the right tools to accomplish results

Testing Facilities

• NVH and TE measuring capabilities • AT spin rig • TCU test vehicle • Flexible pin test rig• Shift quality rig• Disassembly and benchmarking• Bespoke test rig design

The SMT team have tools that increase speed, productivity and efficiency at their fingertips

Page 3: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

SMT

• UK • USA • China • Portugal • Japan • Korea •

A U T O M O T I V E | E N E R G Y | A E R O S PA C E | M A R I N E | I N D U S T R I A L | R A I L

AUTOMOTIVE

• EV and HEV transmission development• NVH troubleshooting and refinement • Component durability analysis and

optimisation• Casing design and optimisation

• Patented load sharing technology• Shift quality improvement • EV, HEV, CVT, MT, AT, and DCT design and

analysis• Efficiency optimisation and development

• Bevel gear design and optimisation• Fatigue analysis • Casing optimisation• System rating• Design, development and testing

• Component durability analysis and optimisation

• Advanced analysis capability such as thermal effects and impact of manufacture or assembly deviations

MASS TRANSIT

INDUSTRIAL

• Inclusion of factors originating outside of the transmission such as loading and external excitations

• Static/fatigue rating • Rotor dynamics analysis• Design, development and

testing

Our engineers have experience in all sectors of the mechanical transmission industry and all phases of the product development cycle from concept to volume manufacture. We regularly work with world leading transmission designers and manufacturers.

INDUSTRIES

• Full cycle development• DNV-GL Certification• Design, development and testing

• Maintenence optimisation• Flex pin technology

ENERGY

Page 4: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

www.smartmt.comA U T O M O T I V E | E N E R G Y | A E R O S PA C E | M A R I N E | I N D U S T R I A L | R A I L

From concept design through to fully detailed transmission solutions, our experienced design engineers can help you every step of the way.

DESIGN

Analysis of everything from individual components to full system models covering a range of complex design queries from bearing pre-loading to casing stress analysis and system NVH.

ANALYSIS

SMT’s engineering consultants have a proven track record of high quality component and system development. Our consultants will take you step-by-step through the optimisation process to get the very best performance from your transmission system. From full gear optimisation, through to macro/micro tooth geometry and gear blanks.

OPTIMISATION

Our consultants can offer expert advice on the manufacturing process. Expert assessment and advice on existing and in-development transmission manufacturing processes. Cylindrical gear hobbing, shaping, shaving and grinding simulation. Optimisation of cylindrical gear shaping and hobbing cutter profile with detailds process simulations. Bevel and hypoid gear design and analysis for manufacture.

MANUFACTURING

We can assess problems experienced in your manufactured systems. SMT consultants can throubleshoot these problem areas - • NVH/TE measurement • Implementation of manufacturing errors on a computer simulation for full

system understanding

TROUBLESHOOTING & TESTING

PROCESS

Page 5: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

A well developed and systematic method for global leading companies and emerging small businesses. Strategic approaches for expanding into new markets or developing on current offerings in the most economical way.

• Suited to both mass and low volume manufacturing• Fastest product to market for the best value whilst maintaining high quality

throughout• Key focus on the transferability of developed products and knowledge gained via

consultancy projects

The SMT Approach

EV and HEV

Design analysis and optimisation of groundbreaking and innovative electric and hybrid transmission technologies. Efficiency analysis and optimisation.

NVH

With the rapid shift to electric technology well underway, NVH performance has never been more important. SMT engineering services can provide a complete solution to NVH problems such as system dynamics, gear whine and external excitations.

In-house developed CAE packages

CAE solutions for the design, analysis and optimisation of complex transmission systems trusted by the world’s leading engineers

DRIVA is a new and innovative solution for the full modelling and dynamic analysis of complete drivetrains

A simple and integrated workflow capable of highly precise measurements and complex analysis of NVH and TE data

Page 6: Maximise your products potential by utilising our ...€¢ Gear and transmission manufacturing process optimisation • Driveline development test rig design • Full design and development

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SMT Worldwide Locations

UNITED KINGDOMSmart Manufacturing Technology Ltd. Chartwell House, 67-69 Hounds Gate, Nottingham, NG1 6BB, UK Tel: +44 (0)115 941 9839 Fax: +44 (0)115 958 1583 Email: [email protected]

USASMT North America 5000 Worthington Way, Fayetteville, New York, 13066, USA Tel: +1 315 440 4657 Email: [email protected]

CHINASMT Beijing Room 2908, C, Jin Chang An Building, No. 82, Dong Si Huan Zhong Road, Chaoyang district, Beijing, 100124, China Tel: +86-10-87765729 Fax: +86-10-82658258-8000 Email: [email protected]

JAPANSMT JapanMori First Bldg. 4F, 2-593 Saiwai-cho,Saiwai-ku Kawasaki-Shi,Kanagawa, 212-0011JAPANTel: +81-44-589-8890

PORTUGALSMT Portugal Rua dos Fundões 151, 3700-121 S. João da Madeira, Portugal Email: [email protected]

KOREASMT Korea 1008 Gongjangdong, Ilsantechnotown, #138 Ilsan-Ro, Ilsandong-Gu, Goyang-City, Gyeonggi-Do, 410-722, S. Korea Tel: +82 70 7010 7190 Fax: +82 31 812 8454

www.smartmt.com

Visit our website for reseller information in your local market