Maturity Model Grade Control

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  • 7/28/2019 Maturity Model Grade Control

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    Date: 11 Oct 2012

    Author: acQuire Research

    Document Revision: 1.0

    MATURITY MODEL

    Grade Control Evaluation Guide

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    2

    CONTENTS

    Introduction ............................................................................................................................................................ 3

    Methodology .......................................................................................................................................................... 4

    Evaluation Procedure ......................................................................................................................................... 4

    Evaluation Template ........................................................................................................................................... 4

    Task Evaluation Guides ........................................................................................................................................... 6

    Blasthole Sample Selection ............................................... ................................................. ................................. 7

    Blasthole Sample Collection ............................................................................................................................... 8

    Blasthole Sample Submission ............................................................................................................................. 9

    Blasthole Geological Logging ............................................................................................................................ 10

    Blasthole Sample Analysis ................................................................................................................................ 11

    Grade Control ................................................................................................................................................... 12

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    3

    INTRODUCTION

    This document describes an evaluation methodology and suite of guides that can be used to appraise the

    maturity of different geology-related activities within operations. These guides can be completed by on-site

    staff members in the form of a survey, or by a visiting professional observing an operations behaviours.

    The methodology is designed to evaluate each activitys maturity using different methods. There are three key

    methods: a) the Maturity Index, b) the Task Description and c) Improvement Areas. These methods examine

    the activity from different angles and should align if the results are consistent.

    The final results can be combined to produce an overall appraisal of the geoscientific information management

    environment.

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    4

    METHODOLOGY

    Evaluation Procedure

    The Grade Controlprocesses are divided into different activities. Each activity is evaluated and its maturity is

    ranked independently from the other activities. An activity has an accompanying task evaluation guide that is

    used to appraise its level of maturity using two contrasting methods. Each method enables the reviewer tocompare a task operators perception of their activitys maturity, the MATURITY INDEX, against a more

    detailed and targeted approach, the TASK DESCRIPTION. The two methods are designed to complement each

    other and identify inconsistencies.

    Each evaluation guide uses the same template. The template can be completed by either the task operator or

    an independent observer. At the completion of the evaluation, the results should be combined for all activities

    to create an overall synopsis.

    Evaluation Template

    The evaluation template is a single page and consists of five different sections. A single page enables the

    template to be approachable and concise.

    DEFINITION

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    acQuire

    Excel

    Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    IMPROVEMENT AREAS (Rank attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards

    Organisation and coordination

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    5

    These templates sections are:

    DEFINITION: This section briefly describes the activity without implying a particular approach to performing it.

    TASK OPERATOR: The task operator identifies who performs the activity within the organisation.

    TASK DESCRIPTION: The task description is a list of questions that target specific behaviours. Each questionmust be answered as YES or NO, and if YES then the supporting system should be selected. The supporting

    system is the main tool used to complete the task referred to by the question.

    MATURITY INDEX: The maturity index is a sliding scale that targets the perception of the task operator with

    regards to the maturity of the activity.

    1 - No formal procedure, completed by individuals in isolation. 2 Little formal procedure, completed by individual but aware that others are involved. 3 Attempts to formalise procedures and collaborate with others. 4 Formal procedures are in place and adequate, working solutions are operating. 5 - Formal procedures and solutions in place that improve productivity.

    Only one category should be selected.

    IMPROVEMENT AREAS: The improvement areas identifies where the task operator perceives there to be

    failures in the current procedures and opportunity to be improved. These areas should align with the maturity

    index and task description sections. Inconsistencies should gauge the reliability of the evaluation.

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    6

    TASK EVALUATION GUIDES

    There are individual evaluation guides for the common tasks related to grade control drilling. The guides cover:

    Blasthole Sample Selection Blasthole Sample Collection Blasthole Sample Submission Blasthole Geological Logging Blasthole Sample Analysis Grade Control

    Each guide follows the methodology described previously

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    Blasthole Sample Selection

    DEFINITION

    The Blasthole Sample Selection task involves the definition of what materia l must be taken for analytical

    and physical tests from blastholes within a shot. Sample selection identifies key blastholes according to

    geological and grade criteria. A subset of the blastholes material is then chosen according to a set of

    sampling rules. This material is considered to be a representative sample of that blasthole.

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    Are there defined rules for sampling a shot?

    acQuire

    Excel

    Other

    Are samples defined by a geologist as they inspect the shot

    in the pit while considering a set of rules?

    acQuire

    Excel

    Other

    Is the shot inspected first, followed by a geologist defining

    samples in the office while a set of rules are enforced?

    acQuire

    Excel

    Other

    Are the selected samples recorded on paper as a list?

    acQuire

    Excel

    Other

    Are the selected samples recorded on paper as a 2D plot?

    acQuire

    Excel

    Other

    Are the samples recorded in a database before sampling

    occurs?

    acQuire

    Excel

    Other

    Is a printed (not hand written) report/plot of the samples

    used by the pit technicians to guide sampling?

    acQuire

    Excel

    Other

    Is there a review of the samples taken against the samplingrules?

    acQuire Excel Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    Sampling follows a

    simple set of rules

    and is performed

    by pit technicians

    without a

    geologistsinvolvement.

    A geologist defines

    the blasthole

    samples on a paper

    plot for the pit

    technicians to

    follow.

    The geologist

    defines the

    blasthole samples

    and records them

    in an XLS. The

    samplers use apaper plot to guide

    them.

    A geologist defines

    samples and stores

    them in a database.

    They are checked

    against rules. A

    sampling sheet andplot are generated

    for pit technicians.

    The geologist

    defines and

    records blasthole

    samples digitally.

    The pit technicians

    view the blastholesamples digitally

    on a computer.

    IMPROVEMENT AREAS (Rank the attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards

    Organisation and coordination

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    8

    Blasthole Sample Collection

    DEFINITION

    Blasthole Sample Collection involves the physical collection and identification of samples. Samples are

    usually a subset of the material extracted from a blasthole during drilling. It must be collected using a

    technique that attempts to ensure that the sample is representative of the entire bench interval. Each

    sample is packaged and tagged so it can be identified before being sent to a laboratory for testing.

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    Are there pre-labelled sample bags?

    acQuire

    Excel

    Other

    Do the pre-labelled sample bags have the sample ID on

    them?

    acQuire

    Excel

    Other

    Do pre-labelled sample bags have reference information

    such as bench/shot/holeno on them?

    acQuire

    Excel

    Other

    Is a 2D plot of the shot used during collection?

    acQuire

    Excel

    Other

    Is it easy to view what samples have been collected?

    acQuire

    Excel

    Other

    Is there a digital and/or paper record of collected or missing

    samples?

    acQuire

    Excel

    Other

    Do you make a record as each sample is collected?

    acQuire

    Excel

    Other

    Do you reconcile collected samples against the sample

    sheet?

    acQuire

    Excel

    Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    Samples are

    collected and

    placed into

    unmarked bags.

    Sample IDs are

    written on to the

    bag. No record iskept.

    Samples are

    collected and IDs

    are written on to

    the bags. A paper

    record is kept of

    what samples were

    actually taken.

    Samples are

    collected and IDs

    are written on to

    the bags. Sampling

    records are kept in

    XLS and used to

    review the activity.

    Samples are

    collected and

    placed into pre-

    labelled bags.

    Sampling records

    are kept in a

    database and usedto review the

    activity.

    Samples are

    collected and

    placed into pre-

    labelled bags.

    Records are

    captured during

    sampling andstored in a

    database for

    revision.

    IMPROVEMENT AREAS (Rank the attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards Organisation and coordination

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    Blasthole Geological Logging

    DEFINITION

    The BlastholeGeological Logging task involves the logging of geological properties of the blasthole

    samples. Geology is recorded for each blasthole, according to a logging procedure that defines what

    properties should be logged and how they should be described. The data are stored for later use by

    grade control, resource estimation or sampling activities.

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    Is there a defined geological logging procedure?

    acQuire

    Excel

    OtherAre you guided digitally by the procedure while logging?

    acQuire

    Excel

    Other

    Have there been multiple logging procedures over time?

    acQuire

    Excel

    Other

    Is the logging recorded on paper and entered afterwards?

    acQuire

    Excel

    Other

    Is the logging recorded digitally as the samples are logged?

    acQuire

    Excel

    Other

    Is the logging performed on a 2D plot of the shot?

    acQuire

    Excel

    Other

    Do you perform logging disconnected from the network?

    acQuire

    Excel

    Other

    Do you transfer the logging into the database after it is

    complete?

    acQuire

    Excel

    Other

    Is bench geology interpreted during logging?

    acQuire

    Excel

    Other

    Are you able to partially log a shot at different times?

    acQuire

    Excel

    Other

    Is the geological logging compared to analytical results?

    acQuire

    Excel

    OtherIs there a formal approval process for logging?

    acQuire

    Excel

    Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    Blastholes are

    logged onto paper

    and manually

    entered into a

    personal XLS.

    Blastholes are

    logged onto paper

    and manually

    entered into a

    shared XLS. Basic

    validation occurs

    when entering the

    data but errors can

    remain.

    Blastholes are

    logged onto paper

    and entered into a

    database. The

    database validates

    the logging and

    forces any errors to

    be corrected.

    Logging is done

    digitally and

    downloaded upon

    return to the office.

    Validation occurs

    during logging.

    Formal approval is

    needed before

    distribution.

    Logging is done

    digitally. It is

    validated and

    stored in the

    database during

    logging. Formal

    approval is needed

    before

    distribution.

    IMPROVEMENT AREAS (Rank the attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards

    Organisation and coordination

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    11

    Blasthole Sample Analysis

    DEFINITION

    The BlastholeSample Analysis task involves the monitoring and reception of analytical results from a

    laboratory. It includes the tracking of labjob progress, management of preliminary/certified results and

    QA/QC checks.

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    Are you able to view the status of pending labjobs online?

    acQuire

    Excel

    Other

    Are you able to re-prioritise a labjob?

    acQuire

    Excel

    Other

    Are results sent to you by the lab automatically when they

    are ready?

    acQuire

    Excel

    Other

    Are you able to request results from the laboratory in an

    unattended manner?

    acQuire

    Excel

    Other

    Are results stored in a central location?

    acQuire

    Excel

    Other

    Do you reconcile dispatched samples versus received results?

    acQuire

    Excel

    Other

    Do you do QA/QC checks before using the results?

    acQuire

    Excel

    Other

    If results fail QA/QC then do you request reanalysis?

    acQuire

    Excel

    Other

    Is a digital record of the QA/QC stored against the results?

    acQuire

    Excel

    Other

    Do you track and mix preliminary with certified results?

    acQuire

    Excel

    Other

    Are you able to easily revert or disqualify erroneous results?

    acQuire

    Excel

    Other

    Is analytical metadata stored with the results (method, etc)?

    acQuire

    Excel

    Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    Results are

    emailed back

    when they are

    ready (using

    Excel). They are

    copied into a mine

    planning package

    manually.

    Results are emailed

    back when they are

    ready (in Excel).

    They are checked

    against the dispatch

    and stored in a

    single Excel book.

    Results are emailed

    back in Excel then

    they are compiled

    into a database.

    Simple validation

    occurs during

    import.

    Labjobs are

    monitored

    manually. Results

    are emailed and

    compiled into a

    database. QA/QC

    procedures detect

    any significanterrors.

    Labjob progress is

    viewed online.

    Results are sent

    directly into the

    database. QA/QC

    validates results

    before becoming

    official anddistributed.

    IMPROVEMENT AREAS (Rank the attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards

    Organisation and coordination

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    Grade Control

    DEFINITION

    Grade Controlrequires reliable and easy access to blasthole sample results. The results can be used by a

    grade control or mine planning package. Generally, the results are not modified during this task

    although it may be necessary to attach notes to a shot or blasthole.

    TASK OPERATOR (Tick one or more options)

    Shared support staff

    Mining professional

    Other

    Dedicated support staff

    Contractor

    None

    TASK DESCRIPTION (Answer each question and indicate the supporting system)

    Detail Y / N Supporting system

    Are blasthole results exported to a text file and imported into

    another package for processing?

    acQuire

    Excel

    Other

    Are multiple copies kept of these export files?

    acQuire

    Excel

    Other

    Is there an official, labelled export that is distributed to all?

    acQuire

    Excel

    Other

    Is there one procedure used to access results by everybody?

    acQuire

    Excel

    Other

    Does each export have the same structure and columns?

    acQuire

    Excel

    Other

    Can you easily determine what has changed between

    exports?

    acQuire

    Excel

    Other

    Do you have to re-export to view other properties of the

    blasthole sample results?

    acQuire

    Excel

    Other

    Do you only export official results and ignore non-official

    data?

    acQuire

    Excel

    Other

    Can you access new results directly from within the grade

    control packages?

    acQuire

    Excel

    Other

    MATURITY INDEX (Tick the option that is closest to your situation)

    1

    2

    3

    4

    5

    A personal copy is

    manually obtained

    by each staff

    member

    whenever the

    results are

    needed.

    Each staff member

    gets a copy but

    maintains their own

    official registry of

    exports for their

    activity.

    A single staff

    member creates

    and distributes

    exports. Each

    export may be

    customised for

    each activity.

    Exports are

    controlled and

    labelled uniquely.

    There is only one

    official copy of each

    export. The official

    copy has the samestructure.

    Official results are

    access directly

    from within each

    package. There are

    no exports or

    copies.

    IMPROVEMENT AREAS (Rank the attention required by each area)

    Area Not Needed Required Essential

    Operator development and training

    Supporting systems and tools

    Operating procedures

    Data management practices

    Naming and identification standards

    Organisation and coordination