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www.lamina.uk.com Insulation… we’ve got it covered Material Specification Lamina Dielectrics Ltd Daux Road, Billingshurst, West Sussex RH14 9SJ United Kingdom Office hours: 8:30am to 5:00pm Telephone: +44 1403 783 131 Fax: +44 1403 782 237 For orders and sales enquiries email: [email protected] www.lamina.uk.com DuPont Mylar Heat-Shrinkable Film Dielectric Strength: 3.5KV at thickness 0.037mm ASTMD 149 After shrinking physical and mechanical properties as similar to Mylar A non-shrinkable film. Shrinkage Mylar HS 25 to 30% 150 C 15 Minutes DuPont Mylar A Non-Shrinkable Film Dielectric Strength: 6.4KV at thickness 0.0254mm ASTMD 149-64 Surface Resistivity: 25°C 30% RH 10 16 ohm square ASTMD 257-78 Melt Point: 253-255°C Thermal Conductivity: 0.15w/m2°C Shrinkage Mylar A:MD 1.5% TD 1.2% 150°C 30 Minutes Tensile Strength: MDC 25°C 200 Mpa ASTMD882-80 Density: 25°C 1.395/g/cu3 ASTMD 1505-66 Water at 37.8°C increase in weight 0.7g/m2/24hrs/mm Elongation: MD @ 25°C 130% ASTMD882-80 DuPont Nomex Grade 411 Dielectric Strength: 12KV/mm ASTMD D149 Tensile Strength: 0.130mm thick MD 17N/cm TD 9/N/cm Tensile Strength: 0.180mm thick MD 28N/cm TD 17/N/cm Shrinkage @ 240°C MD 1.3 TD 0.8% 411 Has excellent varnish absorbtion characteristics DuPont Nomex Grade 410 Dielectric Strength: AC Rapid rise 0.050mm 430v/0.0254mm Dielectric Strength: AC Rapid rise 0.080mm 550v/0.0254mm ASTMD 149 Tensile Strength: 0.050mm MD 39N/cm TD 18N/cm Tensile Strength: 0.080mm MD 65N/cm TD 32N/cm Shrinkage @ 300°C 0.050mm MD 2.2% TD 0.1% 0.080mm MD 1.1% TD 0.00 Volume Resistivity Oven dry 6 x 10 16 ohms/cm 50% RH 2 x 10 16 ohms/cm 96% RH 2 x 10 14 ohms/cm Moisture Regain @ 95% RH 8.4% DuPont Kapton HN Results for 0.0254mm thick film Dielectric Strength @ 200°C 5.6KV AC 60 cylcles ASTMD149-64 Surface Resistivity @ 25°C 10 16 ohms/sq ASTMD257-61 Tensile Strength @ 200°C 172 Mpa ASTMD882-64T Flammability: Self extinguishing Melting Point: None DuPont Kapton FN Results for 0.037mm thick film Dielectric Strength: 6.3KV Moisture absorbtion @ 25°C 98% RH 1.7%

Material Specification - Lamina - Tubular Technology

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Page 1: Material Specification - Lamina - Tubular Technology

www.lamina.uk.com

Insulation… we’ve got it covered

Material Specification

Lamina Dielectrics LtdDaux Road, Billingshurst, West Sussex RH14 9SJUnited Kingdom

Office hours: 8:30am to 5:00pm

Telephone: +44 1403 783 131

Fax: +44 1403 782 237

For orders and sales enquiries email: [email protected]

www.lamina.uk.com

DuPont Mylar Heat-Shrinkable FilmDielectric Strength: 3.5KV at thickness 0.037mmASTMD 149After shrinking physical and mechanical properties as similar to Mylar A non-shrinkable film.Shrinkage Mylar HS 25 to 30% 150 C15 Minutes

DuPont Mylar A Non-Shrinkable FilmDielectric Strength:6.4KV at thickness 0.0254mmASTMD 149-64Surface Resistivity: 25°C30% RH1016 ohm squareASTMD 257-78Melt Point: 253-255°CThermal Conductivity: 0.15w/m2°CShrinkage Mylar A:MD 1.5% TD 1.2% 150°C 30 MinutesTensile Strength: MDC 25°C 200 MpaASTMD882-80Density: 25°C 1.395/g/cu3ASTMD 1505-66Water at 37.8°C increase in weight 0.7g/m2/24hrs/mmElongation: MD @ 25°C 130%ASTMD882-80

DuPont Nomex Grade 411Dielectric Strength: 12KV/mmASTMD D149Tensile Strength: 0.130mm thick MD 17N/cm TD 9/N/cmTensile Strength: 0.180mm thick MD 28N/cm TD 17/N/cmShrinkage @ 240°CMD 1.3 TD 0.8%411 Has excellent varnish absorbtion characteristics

DuPont Nomex Grade 410Dielectric Strength: AC Rapid rise 0.050mm 430v/0.0254mmDielectric Strength: AC Rapid rise 0.080mm 550v/0.0254mmASTMD 149Tensile Strength: 0.050mm MD 39N/cm TD 18N/cmTensile Strength: 0.080mm MD 65N/cm TD 32N/cmShrinkage @ 300°C0.050mm MD 2.2% TD 0.1%0.080mm MD 1.1% TD 0.00Volume Resistivity Oven dry 6 x 1016 ohms/cm50% RH 2 x 1016 ohms/cm96% RH 2 x 1014 ohms/cmMoisture Regain @ 95% RH 8.4%

DuPont Kapton HNResults for 0.0254mm thick filmDielectric Strength @ 200°C5.6KV AC 60 cylclesASTMD149-64Surface Resistivity @ 25°C 1016 ohms/sqASTMD257-61Tensile Strength @ 200°C 172 MpaASTMD882-64TFlammability: Self extinguishing Melting Point: None

DuPont Kapton FNResults for 0.037mm thick filmDielectric Strength: 6.3KVMoisture absorbtion @ 25°C 98% RH 1.7%

Page 2: Material Specification - Lamina - Tubular Technology

Type of End Closure Materials where used Available as Round or Oval Caps

Micro-dot weld

Similar to spot weld but with a very small strong dot weld to produce a cap with a soft closed end to protect the magnet wire insulation during inserting into coils. Patents pending.

ABC

Type of End Closure Materials where used Available as Round or Oval Caps

Welded cap

Securely welded closed end cap.F

Type of End Closure Materials where used Available as Round or Oval Caps

Double or Triple cap

Sonic welded to support strip with or without leg. Patents issued.

ABC

Type of End Closure Materials where used Available as Round or Oval Caps

Bull nosed

Closed end caps but not sealed. Mainly suited to magnet wire crimp joints. Small head for easy insertion into stator coils.

AD

Type of End Closure Materials where used Available as Round or Oval Caps

Sonic welded

A hermetic closure. Mainly used on magnet wire joints where loose single wire ends are present. Disadvantage hard end and sharp edges can damage wire insulation.

ABCDEGH

Type of End Closure Materials where used Available as Round or Oval Caps

Round nosed

Similar to standard sonic weld but with sharp corners removed with a rounded end.

ABCDE

Type of End Closure Materials where used Available as Round or Oval Caps

Spot weld

Mainly used with combination non-shrink caps with a heat-shrink inner lining to hold the cap in position.

ABCDEGH

Unbeatable Quality and Choice

A Dupont Mylar heat-shrink film B Dupont Mylar A non-shrink film C DuPont heat-shrink film combined with DuPont Mylar A non-shrink filmD Dupont Mylar heat-shrink film combined with DuPont Nomex grade 411 E Kapton HN non-shrink film combined with Dupont Nomex grade 411 F Kapton HN non-shrink film combined with Kapton FN FEP coated non-shrink film G DuPont Mylar A non-shrink film combined with Dupont Nomex grade 410H Dupont Kapton HN non-shrink film combined with Dupont Nomex grade 410

Material codes