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7/24/2019 Material Handling Presentation
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Materials Handling
Presenter :
Tanveer Uz Zamaan
2010-MM-31
Dr Yousaf n!ar
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What is Material Handling?
Materials handling is the science
and art both involving the moving,
packing and storing of substance inany form, and includes the
preparation, placing and positioning
the material to facilitate their
movement or storage.
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What is Material Handling?
(IMMS) International Materials Management
Society defines the materials handling as:
$Materials handling is an art andscience involving the materials,
packaging, and storing of
substances in any form ".
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%&T'(DU)T%(&
asic function of materials handling is
the movement of material.
Industrial revolution in late !th
andearly !#thcenturies, developed the need
of materials handling from factory
system. $he industries, supermarket,offices, construction pro%ects and the
banks & all are engaged in moving
things.11"10"1# *
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In early days man 'as physically handling
the material, ho'ever, over a period of years,
he has started applying mechanical principles
like lever, 'heel, pulley etc.
Materials handling generally adds significantelement of cost to a product.
Materials handling generally costs bet'een
to *+ of the cost of the product.
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Earlier, it was a general belief that most
of this cost is inevitable and can not beeasily avoided.But now-a-days need for reduction in
material handling costs through systemsapproach is being realized.Not only cost, majority of production timeis also consumed in handling materialbefore, during and after the manufacture.
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Objectives of a proper materialhandling system
1. Reduced costs
2. Increased capacity
3. Improved working
conditions. Improved customer service
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1. Reduction in Cost:
-educing material handling labor. Material handling 'ork should not be
assigned to skilled or semi&skilled labor. -educing indirect labor epenses on
activities connected 'ith storage,inspection, /uality control, repair, tool
room, shipping etc. -educing damage of materials during
handling.
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Better utilization of space.Reducing in process storage.ncreasing productivity.Reducing e!penditure onpac"aging and other protective
devices.
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2. Increase in Capacity :
By better utilization of space.
-acks or containers that stacks item
upon each other making full use ofair space should be preferred. 0rom
this point of vie', use of overhead
cranes, conveyors, lift trucks etc. are
very suitable.
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By reducing travel space orecessive !astage of space.
0or this purpose a study of flo' of
materials bet'een operations shouldbe done considering the flo' paths,
volume of material, timing etc. $his
study may help in reducing travel
time and space re/uirements.
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By improving equipment utilization.
$his can be achieved by ensuringregular supply and distribution of
material. $his 'ill reduce the idling
of machine.By faster loading or -unloading.
$his can be achieved by employing
conveyor system, cranes,
loaders, rail road cars, tipping
trucks etc.
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3. Improvement in Working
Conditions:
"afety aspects : Safety of men, material and associated
e/uipment not only prevents loss of money butalso enhances the moral of 'orkers.
#asy !orking:
y using proper handling e/uipment heavy%obs can be handled 'ith ease, faster speed andat a constant rate throughout the period ofproduction. $his enables high morale and
lo'er 'orkers turnover.11"10"1# 13
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Foolproof operation :
#ue to absence of manual handling,
there are no chances of confusionresulting in placing of material atwrong , location or disruption of
production.
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4. Improved Customer Service :
Customers service will be improved
by following proper and improved
material handling system which willenable regular and timely market
supply by avoiding disruption in
production schedule. These are themain sources of good customer
service.
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a! material "# $%pplier "$&ransportation "' eceiving ('$toring "' Iss%e "#
Man%fact%ring or fa)rication ('*ackaging "' $hipping "#+ealeror +istri)%tors !areho%se "'
etailers "' C%stomer ( +isposal"# ecycling
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In any industry materials handling
is of follo'ing three types:!. handling of individual part or unit by men,
. handling in room, department, or plant*. handling of materials during the entire
process of production and distribution, starting
from ra' material source, going through the
factory and distribution net'ork to the
ultimate customer and beyond, to 'aste
disposal and recycling. 1s sho'n belo'211"10"1# 1,
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3andling and Storing Materials
Involves diverse operations: Manual materialhandling
Carrying )ags or materials ,npacking materials
Material handling via machine
0orklift
4rane
-igging Stacking or storing drums, barrels, kegs,
lumber, loose bricks or other materials
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Manual Handling
Seek help:
5hen a load is too bulky to
properly grasp or lift
5hen you can6t see around
or over the load
5hen you can6t safely handle the load 1ttach handles
to loads to reduce the chances of getting fingers
smashed.
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$afe -ifting
reak load into parts /et
Help !ith heavy or )%lky
items -ift !ith legs0 keep)ack straight0 do not t!ist
,se handling aids 1 s%ch
as steps 0 trestles0 sho%lder pads0 handles0 and !heels
void lifting a)ove sho%lder
level.11"10"1# 20
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*ersonal *rotective 4%ipment
/or loads !it sar or
roug edges !ear gloves or
oter and and forearmrotetion 4en loads are
eav5 or 6ul75 !ear steel-
toed safet5 soes to reventfoot in8uries if te load is
droed
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Material handling principles
Prinile 1 - *-55I5/ *I5CI*-:
1ll material handling should be the result
of a deliberate plan 'here theneeds, performance ob%ectives, and
functional specification of the proposed
methods are completely defined at theoutset
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Principle
2.$&5++I6&l75 *I5CI*-:Material handling methods, e/uipment,
controls, and soft'are should bestandardi7ed 'ithin the limits
of achieving overall performanceob%ectives and 'ithout sacrificing needed
fleibility modularity, and throughput
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