Material Handling Material Handling ModulesModules

Configuring Your Own

Work Cells

Why Use Material Handling Modules?

Pre-designed modules

Designed to fit Motoman robots

Reduce non-recurring engineering costs

Completely documented

Shorten delivery times

Reduce your costs

Create identical cell components for repeat users

Reduce unknowns in the quoting process

What Modules Are Available?

Robot risers and mounting plates

Valve packs

Limit switches for L- and L/U-axis

S-axis zone rings

Light curtain kits

Door gate switches

Light beacon kits

Machine loading interfaces

Top mount cabinets

Palletizing modules

Press brake modules

Case packing modules

Robot Risers

Risers

Available for HP50, HP165, HP200, HP350, HP500, EPL-series

Standard heights

Light Curtain Kits

S-Axis Hard Stops

Available for

HP6

HP20

HP50

HP165

HP200HP165/200 shown

Door Gate Switches

Eliminates the need for a standard gate latch. This interlock is a “captive key” interlock circuit.

Tolerates a high degree of guard or door misalignment and is adjustable for right- or left-hand operation.

Single-channel or dual-channel Gate Interlock Kit

LEDs on each unit provide visual feedback to the user; special mounting required

Features: Rating: IP67 Approvals: CE, CSA, BG

Light Beacon Kits

Vertical-mount, 3-color light beacon

Horizontal-mount, 3-color light beacon

Vertical-mount, 3-color light beacon, with two-tone horn

Horizontal-mount, 3-color light beacon, with two-tone horn

Valve Packs with J Box Interface

Each Pneumatic Module Kit consists of: Junction box, valve pack, robot

interface cable, and a mounting plate for the top of a robot arm

The valve pack components have true plug together flexibility and allow for easy expandability as required

Both the valve pack and the junction box incorporate terminal connections for ease of field wiring.

The valves are designed to meet IP65 (NEMA 4) specifications

Valve Packs with Turck Block Connection

Each Pneumatic Module Kit consists of: Valve pack,robot

interface cable with Turck block connection, and a mounting plate for the top of a robot arm

The valve pack components have true plug together flexibility and allow for easy expandability as required

The valves are designed to meet IP65 (NEMA 4) specifications

Multiplexing Valve Packs

The Multiplexing Valve Module is mounted to the robot’s upper arm and features Invensys multiplexing valves

Available for the HP6, HP20, HP50 and HP165 robots

Each Multiplexing Valve Module kit consists of: An upper arm valve assembly with a mounting plate,

controller to robot I/O cable, and a multiplexing control module to be installed in the controller cabinet

Features true plug together flexibility for easy expandability

Designed to meet IP65 (NEMA 4) specifications with full CE approval

Machine Interfaces

Universal Electrical Interfaces are modular options that can be used with any application with one or two machines

Basic discrete interfaces have been designed with a variety of I/O configurations

The E-STOP circuit safety relay allows the controller or any of the machines to stop the entire cell

Part Numbers: Discrete Interface Assemblies:

144658-1 1 machine, 13 inputs/13 outputs per machine

144658-2 2 machines, 13 inputs/13 outputs per machine

144658-3 1 machine, 20 inputs/20 outputs per machine

144658-4 2 machines, 20 inputs/20 outputs per machine

144658-5 1 machine, 13 inputs/8 outputs per machine

Note: Interface cables are not included with the assemblies.

DeviceNet Machine Interfaces

DeviceNet Electrical Interfaces are modular options that can be used with any application with one or two machines

Basic discrete interfaces have been designed with a variety of I/O configurations

The E-STOP circuit safety relay allows the controller or any of the machines to stop the entire cell

Part Numbers: DeviceNet Interface Assemblies:

144794-1 1 machine, 12 inputs/12 outputs per machine

144794-2 2 machines, 12 inputs/12 outputs per machine

144794-3 3 machines, 12 inputs/12 outputs per machine

144794-4 1 machine, 20 inputs/20 outputs per machine

144794-5 2 machines, 20 inputs/20 outputs per machine

144794-6 3 machines, 20 inputs/20 outputs per machine

Note: Assemblies include10M interface cables.

PalletWorld Module – One In-feed

PalletWorld Module – Two In-feed

PalletWorld Module – Two In-feed/Two Out-feed

Palletizing Modules

Pallet racks and floor locators

Slip sheet racks

Grippers

Vacuum rail

Pallet grab

Bag gripper

Valve packs

Press Brake Modules

Grippers

Interface

Double blank detectors

Re-grip stations

Grippers

MotoSweep F HP20 HP50

Case Packing Modules

Combi ErgoPacks

Universal Gripper

Valve Packs