Embed Size (px)
Citation preview
World leading technology
MaterialHandling
One source formaterial handling
2
A single source supplierFLSmidth® is your One Source for designing, supplying, installing, operating, and servicing all your material handling requirements. We offer the experience and know-how to meet even the toughest standards in providing innovative and sustainable solutions with efficiency and availability to customers throughout the world.
Embracing a rich heritage of products, brands and expertise, our people have helped pioneer and even dominated the minerals landscape for over a century. Now combining our strengths with proven material handling technologies from the well-known and reliable brands of ABON® , KOCH®, MVT™, RAHCO®, CONVEYOR ENGINEERING™, Buffalo™, Holland™ Loader, Roymec™ and KOVAKO®, FLSmidth embodies many of the world’s experts who have joined together to create an unmatched portfolio of accomplishments with a globally diverse geographical footprint.
FLSmidth sets new standards for material handling systems. Delivering a complete line of reliable material handling equipment combined with optimal efficiency in manufacturing and operation and the highest possible degree of customization possible in conceptual planning and design means you get the right solutions designed to your demanding requirements.
We take pride in maintaining strong customer relationships through technology centers and regional sales offices located throughout the world. Employing over 15,000 employees worldwide, our people and products are known locally in many countries with technical sales, customer services, and support staff located throughout the entire world. Our global procurement strategy allows FLSmidth to source equipment and materials competitively, creating more beneficial opportunities to reduce startup and operating costs and optimize equipment and parts delivery schedules.
3
Complete material handling solutionsFLSmidth delivers a complete line of comprehensive material handling equipment designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs.
FLSmidth is your One Source for mechanical and pneumatic convey-ing equipment, mobile material handling solutions, in-pit crushing and conveying (IPCC), stacking and reclaiming, port facilities and stockpiling equipment.
This brochure gives you an overview of FLSmidth’s material handling systems and ground-breaking solutions that are based on state-of-the-art technology executed with expertise and quality service. Let us help you tackle your specific requirements for your next material handling project. Find out more at www.flsmidth.com.
Key Material Handling Offerings
?? Overland Conveyors?? In-Plant Conveyors ?? Mobile Stacking Conveyors?? Mobile Reclaim Conveyors?? Fixed and Shiftable Conveyors?? Portable Conveyors?? Steep Angle Conveyors?? Belt Conveyors?? Pipe Conveyors?? Bucket Chain Excavators?? Bucket Wheel Stacker-Reclaimers?? Scraper Reclaimers?? Stackers?? Mobile Bridge Boom Stackers?? Shiploaders?? Ship Unloaders?? Overburden & Tailings Handling systems?? Reusable & Permanent Leach Pads?? Race Track systems?? Radial Stackers?? Grasshopper Conveyors?? Dual Truck Mobile Sizers?? Triple Track Mobile Sizers?? Semi-Mobile Stations?? Drive Over Dump Stations?? Apron Feeders?? Belt Feeders?? Chain Feeders?? Drag Chain Conveyors?? Chutework & Gates ?? Train Loading / Unloading?? Holland Loaders?? Mine Shaft systems?? Stockpile Activators?? Electrical & Automation systems?? Customer Service & Engineering
4
Belt Conveying Equipment
FLSmidth’s extensive experience combined with dynamic analysis software, horizontal and vertical curve analysis software, higher belt tension ratings and higher idler load ratings have allowed our engineers to successfully design and build belt conveying systems that would have been unachievable just a few years ago.
Using sophisticated modeling techniques, we can predict how solid particles move and interact in space. Mathematical equations consider the shape, position, cohesiveness, velocity and force of each particle and calculate how they flow as they pass through a predefined space to provide new solutions and minimize existing problems of material flow through transfer points.
Belt Conveying Equipment
?? Overland Conveyors?? In-Plant Conveyors ?? Mobile Stacking Conveyors?? Mobile Reclaim Conveyors?? Fixed and Shiftable Conveyors?? Portable Conveyors?? Steep Angle Conveyors?? Pipe Conveyors
Overland ConveyorsFLSmidth is a leader in the technology of designing Overland Conveyors with horizontal and vertical curves. FLSmidth engineers are leading the industry by utilizing the most up-to-date technologies to meet the challenges of the most diverse and demanding overland conveyor applications in some of the severest environments around the globe.
In-Plant ConveyorsFLSmidth leads the industry by providing well-designed, cost-effective and maintenance friendly in-plant conveyor solutions. Among a multitude of competitors, FLSmidth has become a preferred supplier of in-plant conveyors because of our ongoing attention and commitment to the many interface challenges that determine the success of any project.
Portable ConveyorsFLSmidth mine-duty Portable Conveyors (Grasshoppers) consist of conveyor components and frame structure supported by tires or crawler tracks located at the head end, and a steel skid structure located at the tail end of the conveyor. Typically, a string of portable conveyors feed a stacker. Individual portable conveyors are inserted or removed from the string as stacking progresses.
Mobile Bridge Boom StackerAlthough more commonly used in Heap Leaching and Tailings stacking applications, the Mobile Bridge Boom Stacker (MBBS) can be a valuable part of the equipment mix in stockyard operations. Find more information about mobile stacking and reclaiming equipment on page 12 in this brochure.
Mobile Stacking ConveyorLike the MBBS, the mobile stacking conveyor (MSC) is a machine with extensive service in the heap leach area that can certainly be considered for stockyard applications, demonstrating the depth of FLSmidth’s equipment offerings.
Mobile Reclaim ConveyorThe mobile reclaim conveyor (MRC) complements the Bucketwheel Reclaimer employed in both stockyards and heap leach operations. The MRC is a mobile conveying unit with mobile hopper designed to accept material from a reclaimer.
KOCH Pipe Conveyor®
FLSmidth’s Koch Pipe Conveyor® can be easily integrated into existing installations and ensure reliable long-distance transportation, specifically in difficult topographies, as well as protection for both the material being transported and for the environment. Their special design can handle all types of bulk materials. See the next section for more info.
5
6
KOCH Pipe Conveyor®
KOCH Pipe Conveyor® from FLSmidth offer forward-looking conveying solutions for all types of bulk materials. With their special design, they ensure high availablity and low investment costs as well as protection for both material and environment. Pipe Conveyors can be integrated easily into existing plants, using up to 60% less space required by conventional systems, and ensure reliable long-distance transportation, especially in difficult terrrain.
With more than 350 installed systems and more than 200 km of conveying length located in more than 44 countries, the FLSmidth’s KOCH Pipe Conveyor is clearly Number One in the world.
7
No other pipe conveying system is so fully developed, so successfully tested in operation, and installed in so many applications.
The FLSmidth KOCH Pipe Conveyor transports bulk materials dust free with low noise emissions and totally enclosed over roads, tracks, waterways or open seas, through existing plants or underground tunnels, and over public streets, in environmentally protected zones. Even contaminated materials are conveyed without any negative environmental impact.
In the material loading area, the conveying belt is still open and the material is supplied onto the belt in the same way as with conventional belt conveyors. Over a length of several meters, the belt is closed and forced into its tubular shape by special devices. From that point, the belt forms a sealed pipe over the entire conveying line. The material is protected against external environmental factors like wind and rain while the environment is protected against any potential material loss. The flexible belt pipe design allows directional changes without the need for additional transfer stations.
The curves can either be horizontal or vertical or a combination of both. The belt opens on its own before reaching the material discharging point. Following the material discharge, the belt on the lower strand is closed again on its return. This eliminates spilt material over the whole Pipe Conveyor line and has the advantage that the carrying side of the belt is once again inside the tube.
FLSmidth KOCH Pipe Conveyor features:• Dust and spillage free transportation• Low noise emissions• Inclines up to 30°• 8 km and more without transfer stations• Simultaneous conveying of different materials
in both directions• Low power consumption• Horizontal and vertical curves as small as 45 meters• Steep downhill conveying with high slope angles• Intelligent drive control systems reducing belt stress by
torque sharing
8
FLSmidth stockyard equipment is designed and manufactured to fulfill the sophisticated needs of high capacity plants, with stockpile volumes up to 1 million m3 and capacities reaching up to 16,000 t/h and higher. Based on an innovative modular design, FLSmidth systems ensure efficient material handling at low specific investment and operating costs, combining a wide variety of proven components for customized solutions according to clients’ specifications.
FLSmidth material handling systems offer a full range of machinery and equipment for every task and challenge in stacking and reclaiming from the leading brands of KOCH and MVT.
FLSmidth’s stockyard management system consist of a suite of solutions which can be applied to various stockyard layouts depending on the actual objective of the stockyard: To optimize throughput, equipment runtime, ore blending, as well as document the ore quality, while complying with the highest safety standards.
Considerable savings in initial investment are often seen when combining FLSmidth stockyard machines with the above mentioned stockyard management system.
Stockyard Equipment
Stockyard Equipment
?? Bucket Chain Excavators ?? Bucket Wheel Reclaimers
(BWR)?? Boom-type?? Bridge-type?? Crawler mounted
?? Bucket Wheel Stacker-Reclaimers
?? Scraper Reclaimers?? Portal?? Side?? Bridge-type
?? Stackers ?? Boom type (crawler & rail)?? Mobile Bridge Boom
Stacker?? Mobile Stacking Conveyors
?? Stockyard Management system?? Online Analyzer?? Samplers
9
Bucket Chain ExcavatorDesigned particularly for sticky bulk materials. The store consists of two or more longitudinal stock piles stacked according to the windrow method. While one pile is being stacked, the other is reclaimed.
Bucket Wheel MachinesHandle even the most demanding bulk materials with no problems: from sticky or plastified materials to frozen or encrusted materials. A variety of combined stacker-reclaimers options are available to perform stockpiling and reclaiming, built in a rocker design or pantograph.
StackersFLSmidth stackers offer proven, reliable solutions for building up longitudinal stockpiles in storage and blending applications. Equipped with a luffing and slewing boom, they stack bulk materials in single or parallel stockpiles using all conventional methods.
Scraper ReclaimersFLSmidth offers a comprehensive range of machines for reclaiming, including bridge-type scrapers with circumferential scraper blades below the bridge frame. Portal and side scrapers are equipped with a variety of boom options for large and small capacities.
Circular Stockyard / Blending BedThe circular store with bridge scraper can be used in a production line as a buffer store for nearly all kinds of bulk material. Capacities are up to 1,500 t/h and higher. While one pile is reclaimed, the other pile is built up by cone shell stacking.
Mobile Bridge Boom StackerAlthough more commonly used in Heap Leaching and Tailings stacking applications, the Mobile Bridge Boom Stacker (MBBS) can be a valuable part of the equipment mix in stockyard operations.
Mobile Stacking ConveyorLike the MBBS, the Mobile Stacking Conveyor (MSC) is a machine with extensive service in the heap leach area that can certainly be considered
for stockyard applications, demon-strating the depth of FLSmidth’s equipment offerings.
Mobile Reclaim ConveyorThe Mobile Reclaim Conveyor (MRC) complements the Bucketwheel Reclaimer employed in both stock-yards and heap leach operations. The MRC is a mobile conveying unit with mobile hopper designed to accept material from a reclaimer. For further details on mobile stacking and reclaiming equipment see pages 12-13 of this brochure.
FLSmidth Bulk ExpertThis intelligent software system is based on 3D laser scanning and RTK-GPS positioning. Controlling stockyard machines by producing real time full terrain stockpile models with the following benefits:• Constant operation performance• Less downtime due to technical
limitations• Less wear and tear • 6 - 8 machines operated by one
operator located in the CCR• Minimal environmental impact
(e. g. dust, noise)• Real time 3-D inventory informa-
tion of stockyard available
10
Port Facilities
FLSmidth’s material handling systems maximize handling rates and provide continuous and faster loading and unloading of ships and barges in commercial ports all over the world. Custom-designed and engineered components such as telescopic loading chutes ensure optimal loading of all types of cargo holds.
With a proven range of loading and unloading equipment for ships and barges, we provide comprehensive solutions for both seaport and inner harbor handling facilities, including state-of-the-art safety and environmental devices.
Port Handling Equipment
?? Shiploaders ?? Bulk Ship Loaders?? Bag Loaders ?? Combined Machines
?? Ship Unloaders?? Grab Unloaders ?? Bucket Chain Unloaders ?? Screw Unloaders?? Barge Unloaders ?? Combined Machines?? Pneumatic Unloaders
?? Barge Loaders and Unloaders
11
Mechanical Shiploaders and Ship UnloadersFLSmidth shiploaders and ship unloaders are versatile units that can be tailored to any task using proven components. These units move on rails allowing faster loading and unloading of ships of all sizes.
Individual components such as telescoping loading chutes and slewing loading spouts ensure optimal loading of the cargo holds. For dust suppression, special chute designs or dust collection systems can be integrated upon request.
FLSmidth barge loaders and unloaders are available especially for river ships - these are units developed by FLSmidth for more efficient loading and unloading of bulk materials in inner harbors.
Pneumatic Ship UnloadersOur range of Kovako standard pneumatic unloaders can be offered as part of a complete equipment design and supply package, from the unloader, to the storage facility, to the reclaim system and even to the loadout or bagging systems. FLSmidth is truly your One Source for your ship or barge unloading terminal.
12
Mobile Stacking and Reclaiming Equipment
Mobile Stacking and Reclaiming SystemsFLSmidth provided the first mobile stacking conveyor to the mining industry. Since then, FLSmidth’s RAHCO® mobile stacking equipment has been used in permanent Heap Leach Pads as well as innovative cost-effective Reusable Heap Leach Pad solutions, such as the racetrack system that reduces both operating costs and environmental impact.
With years of innovation and experience, our RAHCO and Conveyor Engineering stacking and reclaiming systems work efficiently together, with the stacker following the reclaimer as it moves around the pad. The concept is effective because the equipment can move without significant preparation work or support equipment.
Mobile stacking and reclaiming systems can be designed to include advanced automation solutions that facilitates specific project requirements, such as stacking based on 3-D scanning technology.
FLSmidth mobile stacking conveyors have proven themselves so successful in heap leach applications that they are now being used to stack overburden as well as tailings at a number of mine sites. They have also become an integral part of FLSmidth IPCC (In-Pit Crushing and Conveying) systems.
Mobile Stacking & Reclaiming Equipment
?? Radial Stackers?? Race Track systems?? Mobile Stacking & Reclaiming
Conveyor systems?? Mobile Bridge Boom Stacker?? Grasshopper Conveyors?? Overburden & Tailings
Handling systems?? Reusable and Permanent Leach
Pads
13
Radial StackersFLSmidth Radial Stackers work in conjunction with many other mobile conveyors such as Portable Conveyors or Mobile Stacking Conveyors and greatly increase their flexibility.
Race Track SystemsThe “race track” system is a reusable, or on-off, leach pad. Fresh ore is brought onto a dedicated prepared surface, stacked, and leached. Once the leach process is completed, the spent ore is removed making way for more fresh ore. As the spent material is reclaimed, typically with a bucket wheel excavator, the stacking system places fresh ore in the reclaimed area.
Mobile ConveyorsThe FLSmidth Mobile Stacking Conveyor (MSC) utilizes a single conveyor belt supported on a series of truss frames connected by specially developed joints that allow the entire machine to move on crawler tracks even on uneven ground conditions while handling the ore.
Mobile Bridge Boom StackerFLSmidth Mobile Bridge Boom Stacker (MBBS) can handle complex stacking configurations and is an excellent addition to a Mobile Stacking system. Contrary to a Radial Stacker, the MBBS head tracks only operate over a small area, in essentially a straight line, which is desirable to reduce the effect of compaction.
Mobile Reclaim Conveyor SystemsOur Mobile Reclaim systems work together with our Mobile Stacking system offering flexibilty and cost savings for Reusable Leach Pads. The equipment consists of:• A Bucket Wheel Reclaimer • A Mobile Reclaim Conveyor equipped with a Mobile
Hopper • A Corridor Conveyor with Mobile Overland Hopper
Grasshopper ConveyorsA complex moveable conveyor system utilizing short inclined conveyors mounted on wheels or tracks that can be linked together. The heart of the system is the radial stacker which includes a single telescopic belt to build a level pad.
14
The transport of ore and the removal of waste or overburden material can be a huge cost for most large scale, high tonnage open pit mines. As the mine grows, so does the cost of hauling material by truck.
By incorporating FLSmidth’s innovative In-Pit Crushing and Conveying (IPCC) systems you can benefit from uniquely compact, flexible and transportable equipment that can be moved as often as necessary with minimal costs incurred. This is in stark contrast with most other solutions on the market, which cost hundreds of thousands of dollars – or more – to move.
FLSmidth’s IPCC solutions also create major operational cost per ton moved savings and reductions in emissions to open pit mines because of the reduced need for large fleets of trucks. FLSmidth helps you achieve flexibility with mobility while allowing for the high productivity of conventional permanently located primary crushers and shiftable At-the Face mining systems.
In-Pit Crushing & Conveying
In-Pit Crushing & Conveying Equipment
?? Dual Truck Mobile Sizers?? Triple Track Mobile Sizers?? Semi-Mobile Stations?? Drive Over Dump Stations
15
Dual Truck Mobile SizerThe Dual Truck Mobile Sizer (DTMS) is the world’s first fully mobile truck dump station. With minimal ground preparation required, the DTMS can be relocated as the mine face shifts. Haulage time as well as travel distances can be reduced while retaining mining flexibility inside the pit.
Semi-Mobile Crushing StationsFLSmidth’s Semi-Mobile Crushing Stations are custom designed for the unique requirements of individual mines. They are ideally suited to deep hard rock mines where frequent relocation of the crusher is not economically feasible and incorporate FLSmidth’s world class and proven gyratory crushers and low speed sizers.
Triple Track Mobile Sizer The RAHCO Triple Track Mobile Sizer (TTMS) is a completely mobile sizing system tailored to overburden removal and waste stacking. Designed to move under load, the TTMS contains twin hoppers with apron feeders for increased machine availability for feeding both hoppers directly with two smaller hydraulic shovels.
Drive Over Dump StationThe latest addition to FLSmidth’s line of At-the-Face solutions, the Drive Over Dump Station (DODS) is a semi-mobile in-pit sizing station that allows truck traffic to flow in one direction, increasing efficiency as well as mitigating risk. A truck approaches the DODS and drives across the bridge and the gates. Once on the far side, the gates open
exposing the hopper below. The haul truck deposits its payload into the hopper. The truck then lowers its bed and drives away from the dump station exiting the DODS without ever having to change direction.
16
Feeding
Belt, chain, and apron feeders each have their own specific applications. FLSmidth has supplied feeders for more than 65 years and we continue to modernize their design to meet the demands of the industry. By being able to offer a variety of these technologies, FLSmidth can help you select the most appropriate type of feeder for your particular requirements.
Drive selection is perhaps the most important design consideration that determines the success of a belt or apron feeder installation. FLSmidth uses both in-house application experience and industry accepted methods to determine the optimal drive size required. FLSmidth also helped pioneer the use of variable frequency drives for high tonnage feeder applications in excess of 12,000 t/h in capacity.
Additionally, by incorporating the results of Discrete Element Modeling (DEM) to better understand the material flow and velocity profiles for each unique feeder installation, FLSmidth’s liner and chute designs have a proven track record of providing low operating costs by extending wear component life.
Feeding Equipment
?? Apron Feeders?? Belt Feeders?? Chain Feeders?? Buffalo Reclaim Feeder?? Drag Chain Conveyors?? Chutework and Gates
17
stock pile reclaim facilities in coal stockyards at power stations and coal mines. The Feeders and Feeder Breakers can be used for clearing tip hoppers where loads from side-tip coal trucks are received. Feed rates range from 300 tph to 2,500 tph nominal, the drive train options are either electromechanical or hydraulic driven. These robust machines are designed for long service life in stockyard operations.
Drag Chain ConveyorsUsed for economical enclosed conveying, the drag chain conveyor can be used to reliably transport any type of bulk material safely, gently, with all-round protection and with minimum space requirements. The outstanding handling rate has been proven in over 6,000 conveyors installed worldwide.
Chutework & Gates Maintenance personnel will tell you that chute work causes the majority
of conveyor problems, downtime and operating headaches. Properly designed chute work starts with experienced designers. FLSmidth is recognized for having unmatched experience and talent providing chute and gate systems that minimize plugging and liner wear while extending the life of the belt and other major components.
17
Apron FeedersFLSmidth offers robust horizontal and inclined apron feeders for extracting bulk materials from under a dump hopper or regulated feed to a crusher. Rugged and reliable, they are easy to operate and maintain because they are designed for uninterrupted service, year after year, and only need stopping for periodic scheduled maintenance intervals.
Belt FeedersFLSmidth’s references include several of the world’s largest belt feeders. Well known for their ruggedness and ease of maintenance, we have custom designed and developed belt training systems and take-up mechanisms to better handle the arduous duty under which a belt feeder operates.
Chain FeedersChain feeders are designed to transfer material from the feed side towards the discharge “Head Chute” side of the feeder at a constant volumetric rate. They can be easily coupled together with an ABON® sizer for no restriction in the flow of material to create a constant flow.
Buffalo Reclaim FeederThe Feeders are primarily utilized for
18
Tailings / Waste Stacking Systems
There is a paradigm shift occurring with the disposal of tailings - Dry Tails Stacking. FLSmidth has recognized this and been proactive in the development of a global team of specialist and technologies to satisfy mining industries in this emerging market. An integrated solution has been developed incorporating all our dewatering technologies, in particular the largest filter press ever designed and built (2m x 4m plate size). The integration of the batch process (filter presses) and the continuous process (the conveying and stacking system) through a unique feeder conveyor and advanced automation control algorithms has resulted in a unique ability to provide a process performance guarantee.
Dry Tails Stacking significantly improves environmental impact and reduction mine process water and fewer consumption.
FLSmidth’s mobile conveying systems are a very cost effective method of handling Run-of-Mine material (overburden) or waste materials (dry tailings) after it is processed.
Tailings/Waste Stacking Equipment ?? Spreading Conveyor?? Mobile Bridge Boom Stacker?? Intelligent control system?? Stacking systems
1919
FLSmidth has developed over many years an extensive range of versatile mobile stacking equipment including conveyors and stackers, along with a wide range interconnecting conveyors to accommodate variations in mine conditions both topographically and geotechnically.
Spreading Conveyor The spreading conveyor (SC) is designed to spread tailings material onto the ground in an advanced stacking method. In simplest terms, it is a crawler mounted conveyor. Two sets of tracks located at the head and tail, are mounted perpendicular to the belt and allow the SC to move and skid steer. The head track has a leveling system that keeps it vertical while the tail track is allowed to move freely which gives the machine a 3 point suspension. The SC is fed by the MSCT (mobile stacking conveyor tripper) discharge conveyor. The MSCT is “slave” to the SC and its movements.
Mobile Bridge Boom StackerA stacker (spreader), such as a Mobile Bridge Boom Stacker, can be added to the Mobile Stacking system to increase the distance between the edge of the pile and the stacking system, depending on geotechnical requirements of the stacking plan. The addition of a stacker can also increase the flexibility of the stacking system when filling complex valleys.
Intelligent control systemIntelligent control system based on 3D laser scanning and RTK-GPS positioning for uniform tailings pile level control especially when stacking onto an area with a complex height
profile or drainage necessities. This will increase the number of possible dump sites and will give the possibility to plan and shape a final pile profile adjusted to the environment.
Stacking systems Dry tailings or waste stacking systems function as a continuous mobile stacking system. These systems can stack in advance (stacking in front of the system) to provide an ability to stack material at greater depth in the case of both waste stacking and dry tails stacking. Retreat stacking
(stacking behind the system) is common in heap leach applications.
FLSmidth stacking systems provide flexibility in stacking material in lifts of varying depths. Once a lift has been completed, additional lifts can be stacked on top through the use of elevating conveyors. By stacking in lifts, several years of waste material can be stacked on a small footprint thereby reducing the environmental impact costs.
20
Loading & UnloadingFacilities
FLSmidth has built several Train load out stations throughout the world for different ore types ranging from coal, iron ore, limestone and phosphates. Train loading systems are the final discharge point at the mine onwards to the ports. Typically two systems are utilised, gravimetric (batch weigh) and volumetric (flood system). FLSmidth has the ability to design and supply both forms, depending on the material handled and the accuracy required.
FLSmidth’s Holland™ brand markets Belt Loaders, Haul Trucks, Mobile Conveyors, Dozer Traps, Box Graders and the unique “Super Ripper The Holland loader is a “time proven”, belt loader style, mass excavator used extensively in the heavy construction and mining industries.
Loading and Unloading Equipment ?? Train loading
?? “Gravimetric” system (Batch)
?? Train Loading “Volumetric” system (Flood)
?? Truck Loading Rejects Removal?? Fully Unmanned High Precision
Loading?? Holland Loaders
2121
Train load out systemTrain load out system typically comprises of Surge Bin (from 250 to 2000Tn) with charging gates, weigh load cells, discharge gates, loading chute (mechanical fail safe), power pack and hydraulics, control room and all electrics and controls for automatic and manual operation. Now current providers either use load cells or strain gauges for wagon lead in or lead out for tare and gross masses. Using the BULK EXPERT technology we will differentiate ourselves in the market using 2D laser technology for the lead in wagons to calculate the mass required for each wagon. Then quantifying the gross mass via load cells, typically three wagons out.
Typical designBuilding Structure and all associated equipment including:• All platforms and walkways• Building Cladding• Wash down systems• Fire Fighting Equipment• Signage and Labelling
Surge Bin and Weigh Bin• Steel structure• Bin design for flowability• Liners configuration• Cladding? Due to climatic
conditions
All Weighing equipment including:• Load Cells and Mounts for Weigh
Bins• Measuring Eye or load cell system
for Surge Bin• 2D Laser Inbound Measuring
system• Outbound In-Motion
Weighbridge
• Weigh Bin Calibration system (excludes any conveyor weighing equipment)
Control and switch room and associated equipment including: • Control room & ergonomics• MCC• PLC Hardware and Software
All field devices including:• Wagon detection system which is
integrated with the loading system
• Train Speed monitoring of wagons to control filling rates
• Train Speed sensors• RFID Wagon identification system• Spillage Pit Height Detection• Wagon Door Open Detection• Derailment Detection
Design Performance CriteriaKey Performance Indicators for Train Load Out Stations design should always be full circle, each component supporting the next to deliver a final equipment package to the client.
Holland™ loadersThe Holland™ loader is manufactured in two configurations. The 700 model makes a horizontal cut and the 600 series models make a vertical cut. Both styles are well suited to perform the mass excavations required for major infrastructure projects such as highways, airports, dams, irrigation and flood control as well as surface mine stripping, mine reclamation and large environmental remediation projects. In average conditions, the Holland systems can be expected to move 20,000 CY per shift and in ideal conditions, single shift productivities have exceeded 40,000 CY. No other excavating system offers this production capacity at such low ownership and operating costs.
Operation and maintenance of the units are straight forward. Few moving components, inter-changeability of parts, simplicity and sturdiness of design and construction help insure that Holland loaders can reliably meet your earthmoving needs.Holland Belt Loaders are modular and can easily be modified to fit your project requirements.
22
Engineering Services
CapabilitiesFLSmidth engineers material handling equipment with state-of-the-art processes and quality assurance. Comprehensive expertise in mechanical, steel and electrical engineering as well as automation are united here with the experience gained in building hundreds of components and systems worldwide. We develop innovative approaches and optimize proven concepts – tailoring them specifically to the requirements of our customers. Project planning with the assistance of extensive databases and modular system concept and design ensures minimal delivery times and competitive prices.
The basis for implementation consists of state-of-the-art techniques such as finite element analysis and 3-D computer design. Together with our experienced specialists and a rich heritage of brands (ABON, KOCH, MVT, RAHCO, ROYMEC, CONVEYOR ENGINEERING and KOVAKO) we integrate the latest material handling innovations with
automation and control technologies, including GPS, scanner systems, online monitoring, etc., as required by our clients.
Control and electricalFLSmidth supplies full machine control and electrical packages, as well as complete control for mines, stockyards, ports and processing plants. FLSmidth’s control solutions are built using the highest safety and quality standards and are designed specifically for the minerals industry to drive down operating costs per ton.
Management information systemsFLSmidth’s management information system accurately collects a wide range of process and operational data, enabling detailed reporting and analysis of parameters such as throughput and ore grade. The system also includes an enterprise option, facilitating central collection and storage of information from remote sites.
Customer Services
23
Spare parts - All from One Source• Complete range of original spare parts• Highest quality and reliability• Tailor-made spare part packages
Inspections - Safety for your equipment• Troubleshooting and problem resolution• Improvements in plant safety and performance • Process audits • Testing
Maintenance - Conservation of plant value• Safe and economic solutions to maintain or restore the
operability and efficiency of existing plants• Smooth maintenance works by qualified personnel
Modernisation - Upgrading of plants• Economic rehabilitation of existing equipment/plants
for increased capacity, productivity and lifetime
Technical Services• Assembly and commissioning • Expert services • Life cycle analysis • Repair, Retrofits & upgrades• Training
Optimize Assets• Operation & maintenance• Extended site services• Service contracts to match plant requirements• Field service
Innovative Solutions• Automation & controls• Remote services via Internet• Performance monitoring• Manless 24/7 operation (FLSmidth® BulkExpert™)• Process optimization• Stockyard management system (SYM™)
www.flsmidth.comCopyright ©2014 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time. Rev
30/0
6/2
014 e
ls-d
e
EMENA RegionFLSmidth Wadgassen GmbHKarl-Koch-Strasse 166787 Wadgassen GermanyTel: +49 6834 470 0Fax: +49 6834 470 339E-mail: [email protected]
North America RegionFLSmidth Spokane Inc.605 E. Holland Ave., Suite 300Spokane, WA 99207 USATel: +1 509 467 0770Fax: +1 509 466 0212E-mail: [email protected]
South America RegionFLSmidth S.A.Av. Nueva de Lyon 072Providencia, Santiago 751-008ChileTel: +56 2 290 0000Email: [email protected]
Australia RegionFLSmidth Pty Ltd 67 Randle Road Pinkenba QLD 4008 AustraliaTel: +61 7 3121 2900Email: [email protected]
India RegionFLSmidth Private LtdFLSmidth House34, Egatoor, Kelambakkam(Rajv Gandhi Salai - Chennai)TamilNadu - 603 103IndiaTel: +91 44 4748 1000 Email: [email protected]
Indonesia RegionPT FLSmidth IndonesiaGKBI Building 21st Floor - Suite # 2101.Jl. Jend. Sudirman No. 28Jakarta 10210 IndonesiaTel: +62 21 251 2738E-mail: [email protected]
Sub-Saharan Africa RegionFLSmidth Roymec (Pty) Ltd.Cnr Constantia Boulevard & Albert Schweitzer streetsConstantia KloofRoodepoort, 1709, GautengSouth AfricaTel: +27 (0)10 210 4000Email: [email protected]
