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MaterialHandling
A Carraro GroupCompany
Carraro is a multinational Group and world leader in power transmission systems. Its core business consists in conceiving, designing, validating, manufacturing and marketing drive systems for construction equipment, agricultural tractors, material handling, light commercial vehicles, automobiles, renewable energies and stationary applications.
The Group, whose holding company Carraro Spa has been listed on the Italian Stock Exchange since 1995, is based in Campodarsego (Padua) and has manufacturing facilities in Italy, Germany, Argentina, India and China.
IntroductionCarraro Group
Integrated solutions (axles, transmissions, final & swing drives) for a wide range of applications: mining, construction equipment, agricultural tractors, light commercial vehicles, material handling and stationary applications; cut steel gears for the automobile sector, agricultural applications and construction equipment, railway, industrial sector and wind power generators; sintered gears and components for cars, light commercial vehicles, two-wheel vehicles, power tools, garden equipment, material handling, industrial applications and wind energy.
The GroupAreas
Design and manufacturing of light utility, vineyard & orchard tractors, from 60 to 100 HP; offering a wide range of engineering services, from simple consultancy to “turnkey” projects.
Inverters and power control systems for renewable energies production (solar & wind energy). Variable speed drives and soft starters for electric motors in industrial automation, water management, HVAC and refrigeration, cement, oil&gas plants. Hybrid and electric vehicle powertrains.
Global footprintWhere we are
Manufacturing sitesItaly (8 plants), Argentina (Haedo), Germany (Hattingen), India (2 plants - Pune), China (Qingdao, Suzhou)
BranchesUSA (Virginia Beach, San Francisco), Brasil (San Paolo), Italy (Milan), Germany (Munchen), Russia (Moscow), Spain (Castellon de la Plana), Canada (Toronto),China (Shanghai), India (Pune)
Engineering CentersItaly (Padova, Bologna), Germany (Hattingen), India (Pune), Argentina (Haedo)
DealersIran, Turkey, China, South Korea, Australia, Japan, Poland, Ukraina, USA, South Africa
Dedicated spare parts plantsItaly (Monselice), USA (Rockford)
Service providersItaly, Germany, France, Portugal, Czech Republic, Albania, Chile, Perù, Brasil, Turkey, Denmark, Paraguay, Poland, Hungary, USA, China
Carraro Drive Tech is the Carraro Group’s core business: designing, manufacturing and marketing axles and transmissions, hydraulic drives and heavy duty gears. The company operates in various markets with three different brands
Carraro Drive Tech
Wherever there is a need for integrated transmission systems for off- and on- road vehicles, Carraro Drive Tech has the solution, with a complete, diversified product range for agriculture, construction equipment, mining, and material handling. Carraro drivelines have been optimised for the individual markets of application, to guarantee the very best efficiency and most practical vehicle layout.All this is possible thanks to the wide range of combinations of rigid and steering axles and mechanical, automatic or semi-automatic transmissions. The Carraro systems have been designed for the optimal integration of mechanics and hydraulics, under the supervision of an advanced electronic control unit. This can best manage the whole driveline while monitoring and diagnosing the vehicle functions.
O&K Antriebtechnik is one of the world´s leading producers of planetary drives. As a competence centre within the Carraro Group, the company develops, manufactures & offers a full-range of final drives, slew drives and cutter drives for mobile applications as well as drives for winches, walkways and escalators. Ever-shrinking dimensions enable the units to be installed wherever space is of the essence, but O&KA is also capable of supplying the biggest drives ever made anywhere in the world, adapted for the largest mining shovels and tracked cranes.
SIAP is the centre of excellence of the Carraro Group for heavy-duty steel gears. In its plants the company is able to manufacture state-of-the-art products, thanks to leading-edge technologies covering a huge range of machining operations, with Gleason and Oerlikon cutting systems and lapped or ground surface finishings. The high quality of SIAP gears is assured by advanced processes for control – on Zeiss and Klingelnberg systems – and verification of meshing noise on testers. Optimisation of geometry and drive is ensured through the use of dedicated software programs.
The consolidated expertise of Carraro Drive Tech in the design and development of integrated drive systems for Off-Highway vehicles, has been also widely leveraged in Material Handlingapplications.
Today Carraro Drive Tech is the global player in providing a wide range of traction systems for counterbalanced trucks with lifting capacity up to 9 tons, both Internal Combustion and with Electric Traction.
For electric counterbalanced trucks Carraro Drive Tech offers both the solution with the electric motor integrated in the axle, and with Front Dual Drives (FDD), complete with multiple option of brake system.
For internal combustion counterbalanced trucks, Carraro Drive Tech owns a range of transaxles with option of remote transmission mounting, able to efficiently fit every vehicle architecture.
All Carraro Drive Tech products are distinguished by high reliability & durability, thanks to advanced technological solutions such as wet oil Service and SAHR Parking brakes, coming from its off-highway long established know-how.
All coupled with lowest Power Losses, thus providing best in class vehicle battery range.
Carraro Drive TechSolutions for Electric and InternalCombustion Vehicles
Our Material Handling range
Class I Axles and Drive Systems for Electric Counterbalance Lift Trucks
Lift Capacity 1.0 t 2.0 t 3.0 t 4.0 t 5.0 t 6.0 t 7.0 t 8.0 t 9.0 t
FDD 25
EC 35
EC 50
EC 90
EC 30 GSE Towing up to 25t
Class IV & V Solutions for Internal Combustion Lift Trucks
Lift Capacity 1.0 t 2.0 t 3.0 t 4.0 t 5.0 t 6.0 t 7.0 t 8.0 t 9.0 t
TA 120
TA 135
IC 25 + T 165
IC 35 + T 165
IC 90
Class IDrivetrainsfor ElectricCounterbalanceLift Trucks
12 MatErial hanDling
applications› 4 wheel Electric CB Lift Trucks
› Ground Support Equipment (Tow Tractors and Platform Trucks)
Standard features› Drive Motor Coaxial with Axle
› Wet Disc Parking Brake
› Wet Disc Service Brake
› Easy to service
› Optimized installation envelope
› Maintenance free
› Optimized gears profile for noise reduction
› Integrated must support
Optional features› Mechanical actuation by lever
of service brake
Class i Class i / gSE
Axlesfor Electric Counterbalance Trucksand Ground Support Equipment
13 ClaSS i
EC 30 GSE EC 35 EC 50
Trailer weight Kg 25,000 – –
Load capacity Kg 3,000 8,800 12,000
Torque at wheels nm 4,800 5,200 6,500
Range of ratios From 14:1 to 30:1 From 14:1 to 30:1 From 16:1 to 30:1
AC motor power Nom.
Kw 5/20 15 18
Parking Brake PositiveMechActuated
PositiveMechActuated
PositiveMechActuated
Applications Ground support Equipment 4 wheel EIectric CB Truck 4 wheel EIectric CB Truck
AFinal drive housing lenght
mm 178 173 182
BDifferential lenght
mm 229 182 251
CMotor Housing lenght
mm 425 400 400
DFinal drive diameter
mm 245 190 271
EFlange to flange distance
mm 1,076 Custom-made Custom-made
FWheel mounting mm 170 170 225
E
FD
CBA
E
FD
C B A
14 MatErial hanDling
Class i
applications› 4 wheel Electric CB Lift Trucks
Standard features› Wet Disc Parking Brake
› Wet Disc Service Brake
› Optimized installation envelope
› Maintenance free
› Optimized gears profile for noise reduction
› Integrated must support
Optional features› Wide range of reduction ratio available
› Transfer box
Axlesfor Electric Counterbalance Trucksand Ground Support Equipment
15
EC 90
Lift capacity Kg 9,000
Dynamic load capacity
kn 136
Static load capacity
kn 340
Range of ratio From 10.7:1 to 27.6:1
ServiceParking brake
Wet Disc brakes
Transmission TB172
Transmission ratio
1.179:1-3.188:1
Mast mounting type
PadsTrunnion
AOverall dimension
mm 16921490
BFlange to flange distance
mm 14501247
CFrame mounting mm Custom-made
DMast mounting mm Custom-made
EWheel mounting mm 275
A
B
D
C
E
ClaSS i
16 MatErial hanDling
Drive Systemsfor Electric Counterbalance Lift Trucks
applications› 3/4 wheel CB Lift Trucks
› Ground Support Equipment (Tow Tractors and Platform Trucks)
Standard features› Compact and modular Design
› Optimized gears profile for noise reduction
› Maintenance free
› Easy assembly
› Integrated wet disc service brake
› External electromagnetic parking brake
Optional features› Integrated SAHR parking brake
with low release pressure
› Integrated must support
Class i Class i / gSE
17
AD
B C
FDD 25
Lift capacity Kg 2,500
Max wheel load Kg 3,200
Max wheel torque nm 2,200
Tyre dimensions 200/50-1018 x 7 x 12.12
Range of ratios From 25:1 to 30:1
Service WetDisc Brake
Hydraulic
Parking WetDisc Brake available
Negative SAHR
Applications 3/4 wheel Front Drive B Lift Truck
Frame Mounting Custom-made
Mast Mounting Pin Type
AMotor to wheel shaft distance
mm 117
BFrame to wheel flange
mm 170
C minMotor length mm 165
DWheel mounting mm 145
ClaSS i
Class IV&VDrivetrainsfor InternalCombustionLift Trucks
20 MatErial hanDling
applications› IC Counterbalance Lift Trucks
(cushion and pneumatic)
Standard features› Compact and modular design
› Powershift Transmission FWD/REV
› PTO drive included
› Mechanical inching
Optional features› Hydraulic inching
Transaxlesfor Internal Combustion Lift Trucks
Class iV & V
21
D
E
F
BC
A
TA 120 TA 135
Lift capacity Kg 2,000 3,500
Drive Axle Load Kg 5,200 7,500
Transmission Single speed Single speed
Range of ratios From 14.2:1 to 17.5:1 From 14.2:1 to 17.5:1
ServiceParking Brake
Drum Brakes Drum Brakes
PTO Drive SAE A – 2 boltSAE B – 2 bolt
SAE A – 2 boltSAE B – 2 bolt
Mast Mounting type
TrunnionPin or J-hook type
TrunnionPin or J-hook type
Tyre size 21 x 8-97.00-12
21 x 7 x 157.00-12
AInput shaft to wheel shaft
mm 133 103
B Flange to flange distance
mm 146 218
CWheel shaft to flywheel
mm 574 595
DMast mounting
Custom-made Custom-made
EFrame mounting
Custom-made Custom-made
FWheel mounting mm 156 235
ClaSS iV & V
22 MatErial hanDling
Split Solutionfor Internal Combustion Lift Trucks
applications› IC Counterbalance Lift Trucks
(cushion and pneumatic)
Standard features› Compact and modular design
› Powershift Transmission FWD/REV
› PTO drive included
› Integrated mast support
› Inching function
› Wet Disc Service Brake
› Wet Disc Parking Brake
› Maintainance Free
› Increased ergonomics
Class iV & V
23 ClaSS iV & V
IC 25 + T165 IC 35 + T165
Lift capacity Kg 2,000 3,500
Drive Axle Load Kg 4,500 7,500
Transmission Single speed Single speed
Range of ratios From 12.8:1 to 17.8:1 From 12.8:1 to 17.8:1
ServiceParking Brake
Wet Disc Brakes Wet Disc Brakes
PTO Drive SAE A – 2 boltSAE B – 2 bolt
SAE A – 2 boltSAE B – 2 bolt
Mast Mounting type
Pin or J-hook type Pin or J-hook type
Tyre size 6.50-10 7.00-12
AInput shaft to wheel shaft
mm 110 110
B Flange to flange distance
mm 950 950
CWheel shaft to flywheel
mm 660 660
DMast mounting
Custom-made Custom-made
EFrame mounting
Custom-made Custom-made
FWheel mounting mm 180 220
D
B
F
C
E
A
24 MatErial hanDling
Split Solutionfor Internal Combustion Lift Trucks
applications› IC Counterbalance Lift Trucks
Standard features› Compact and modular design
› Integrated mast support
› Wet Disc Service Brake
› Wet Disc Parking Brake
Optional features› Transfer box
› Wide range of reduction ratio available
Class iV & V
25 ClaSS iV & V
IC 90
Lift capacity Kg 9,000
Dynamic load capacity
kn 136
Static load capacity
kn 340
Range of ratio From 10.7:1 to 27.6:1
ServiceParking brake
Wet Disc brakes
Transmission TB 172
Transmission ratio
1.179 – 3.188:1
Mast mounting type
PadsTrunnion
AOverall dimension
mm 1692
BFlange to flange distance
mm 1450
CFrame mounting mm Custom-made
DMast mounting mm Custom-made
EWheel mounting mm 275
A
B
D
C
E
26
27
carrarodrivetech.com
The Power Transmission Excellenceis our Passion
Carraro Drive Tech SpaHeadquartersVia Olmo, 3735011 Campodarsego(Padova), ItalyT +39 049 9219111F +39 049 [email protected]
Project related installation drawingscan be made available on request as dimensionsand technical data are subject to changedue to continuous development.