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MASTERBOX Series Distribution assemblies for construction sites IP66

MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

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Page 1: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

Distribution assemblies forconstruction sites IP66

Page 2: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

2

MASTERBOX Series

2

European Standard EN 60439-1IEC 60439/1

Low voltage switchgear andcontrol gear assemblies

Part 1: Type-tested and partiallytype-tested assemblies

European Standard EN 60439-4IEC 60439/4

Low voltage switchgear andcontrol gear assemblies

Part 4: Particular requirementsfor assemblies for construction sites (ACS)

REFERENCE STANDARDSMASTERBOX SERIES DISTRIBUTION ASSEMBLIES

Made of self-extinguishing impact-resistantthermoplastic material, MASTERBOX series distributionassemblies are developed for power distribution onconstruction sites with power needs of up to 55 kW

VERSIONSThey come in two sizes (WxHxD):MASTERBOX 3 470 x 580 x 350mmMASTERBOX 5 740 x 580 x 350mm

Installation:- surface mounting- elevated with a metal portable stand

Capacity:

MASTERBOX 3:3 ADVANCE Series 16, 32 or 63 A interlocked-switchsocket outlets, or 6 QUADRA Series 16, 32 A interlocked-switch sockets or any combination of the above.

MASTERBOX 5:5 ADVANCE Series 16, 32 or 63 A interlocked-switchsocket outlets, or 10 QUADRA Series 16, 32 A interlocked-switch sockets or any combination of the above.

The extensive range of combinations of the abovesocket outlets make MASTERBOX distributionassemblies exceptionally versatile.

Page 3: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

33

APPLICATIONS

MASTERBOX distribution assemblies are suitable forspecific use on medium-sized construction sites, inheavy industry, agriculture, and wherever high impactstrength and resistance to weathering and chemicalsare required.

TECHNICAL CHARACTERISTICSThe enclosures of the MASTERBOX Series are designedfor outdoor installation. They are made of RAL 7035grey engineering plastic incorporating highmechanical rigidity and impact strength as well asoutstanding dimensional stability even at hightemperatures.

Operating characteristics- service temperature: from -20°C to +70°C- excellent weather resistance- high UV resistance

Self-extinguishing properties:In conformity with IEC 695-2-1 (glow-wire test): 650°C.

High resistance to:Mineral oils and grease, naphtha, alcohol, aqueoussolutions of inorganic salts, weak inorganic acids,alkaline solutions.

General resistance to:Halogenated hydrocarbons, strong oxidising agents,petrol and benzene, especially at high temperatures.

Protection degree: IP66.

Double electrical insulation e

Conformity to standards: EN 60439-1 and EN 60439-4.

The MASTERBOX Series includes two plastic enclosures for 5-module and 3-module distribution assemblies for construction sites.The MASTERBOX Series has been designed to meet the requirements of the European standard EN 60439-4, which corresponds tothe International standard IEC 60439-4. The MASTERBOX Series therefore falls into the class of mass-produced and assembledequipment for use on construction sites. MASTERBOX distribution assemblies are classed as final distribution ACS to which powertools and other construction site equipment can be connected.

TESTING

The MASTERBOX Series distribution assemblies havebeen tested according to the standards EN 60439-4(1992) at the Italian Electrotechnical Testing Centre.

iapproved

Page 4: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

STRUCTURAL CHARACTERISTICS

Consumer units:Protection devices (MCBs and RCDs) are housed inseparate boxes. The MASTERBOX 3 enclosure is fittedwith one consumer unit for 13 DIN modules andMASTERBOX 5 is fitted with two consumer units for 26DIN modules in total.

Extra low voltage: 16 A ADVANCE Series interlocked-switch sockets with150 VA or 300 VA isolating transformers having 220-250/24V ratio can be installed for the supply of safetyextra low voltage (SELV).

Power cut-out:General power cut-out provided by automatic circuitbreaker or isolator.

Power supply:The cabinet may be fitted externally with a 32, 63 or 125A appliance inlet to connect the power supply cables.Through this inlet the cabinet can be connectedquickly and safely to the electric power supply.

Ioop IN / Ioop OUT facilityOn MASTERBOX Series cabinets come with a kit for “in -out” connection, for the purpose of supplyingnumbers of distribution assemblies connected inparallel on a single electric supply.The terminal blocks provided have the following crosssections:

16mm2

35mm2

70mm2

Please contact SCAME for further details.

MASTERBOX Series

4

MECHANICAL LOCKING DEVICE

A lockable device is available on request. This preventsthe connector being removed from the appliance inleton the MASTERBOX cabinet, thereby ensuring that nounauthorised disconnection can occur.

COMPONENTS

1 - Cable entryCable glands type PG 36 are provided at the cable inletas a standard. Adaptors for PG 29 and PG 21 areincluded in the accessories supplied with the cabinet.

2 - Power supply appliance inletThe cabinet may be fitted with a 32, 63 or 125 Aappliance inlet to avoid continuous and repetitivecabling on the construction site.

3 - Terminal block 25mm2 (35mm2 100A)The main terminal block is housed in a separatecompartment, accessible only by using a tool. Wiringup is simple, but requires a skilled person.

4 - Cable clampA cable clamp is provided at the power cable inlet toprevent mechanical stresses from damaging theintegrity of the electrical connection to the terminalsof the cabinet.

5 - EarthingAn external terminal for the earthing lead is providedfor easier wiring and regular testing of the condition ofthe connection.

6 - InstallationTwo mounting brackets are provided at the rear of thecabinet for hanging from a wall or stand mounting. Themounting brackets are included in the accessoriessupplied.

MASTERBOX assemblies can be supplied through a cableconnected to the terminal block or by plugging the connectorinto the appliance inlet, depending on the type of cabinet.The cable must be of a suitable size.No wiring up is required if the cabinet is fitted with an applianceinlet.

Page 5: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

5

7 - PortabilityHand grips are provided in the side panels of thecabinet for easier carrying. The assembly must first bedisconnected from the power supply. WARNING: It is extremely dangerous to move it when live.

8 - RatingAll data regarding SCAME’s MASTERBOX assemblies areinscribed on plates mounted inside the doors.

9 - DocumentationEvery MASTERBOX cabinet contains a folder with adeclaration of compliance with standards and a wiringdiagram.It is good practice to keep a copy of the declaration ofcompliance of the electrical system as certified by aqualified installer and a copy of any drawings andlayouts in the same folder.

10 - Boxes for protection devicesThe boxes have DIN rails for installing protectiondevices, a transparent, anti-glare, tinted window andlocks with a triangular key. IP 66 is assured when thecover is locked.

11 - DoorThe door also locks with a triangular key, to preventunauthorised access. The cabinet can be closed even after plugging in, sincethe bottom is an open frame which lets the cablesthrough.

MASTERBOX 3 is fitted with one door and MASTERBOX 5with two.

7

810

6

11

9

4

3 5

1

2

Page 6: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

6

EARTHING TERMINAL

Located on the right side of the cabinet, it allowsconnection of the earth lead via a cable end with an 8mm cable lug.

SERIAL NUMBER

Each distribution assembly has a serial number whichalso appears on the declaration of compliance.

IDENTIFICATION OF THE SOCKET OUTLETS

The circuits are easy to identify as all the protectiondevices and sockets are numbered.

WINDOWS OF THE PROTECTION AND CONTROLDEVICES COMPARTMENT

They all lock with a triangular key to prevent unauthorised access.

MASTERBOX 3 Series (dimensions in mm) MASTERBOX 5 Series (dimensions in mm)

597.

5

293

10

580

350471

COD. 665. ... COD. 666. ...

597.

5

468

10

580

350743

COD. 665. ... COD. 666. ...

COD. 666.4035-020MATR.0206M40350000

EN 60439-4FINAL DISTRIBUTION ASC

IP66 - 63A - 380V~ - 50÷60Hz740x580x350

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7

FUSE TESTER

The fuses can be tested on a special device inside the cabinet.- Supplied whenever sockets with fuse protection havebeen fitted - 9 V battery (not supplied)- Battery life > 3 years

PRACTICAL ADVICE

❖ Switch off before changing the fuse. The new fusemust have the same size and electrical characteristicsas the old one.

❖ Never keep the base empty as it might leave live partsexposed.

❖ When replacing the fuse inside a screwed fuse holder,proceed as follows:

a) fit the fuse into its holder and tighten well toensure proper electrical contact;

b) if the fuses have a built-in blowing indicator, itmust be visible through the transparent window inthe holder.

POWER CUT-OFF

Every assembly is provided with a cut-off device forprotection and isolation from the power supply whenin open position.

SHORT CIRCUIT CURRENT

For a correct use of MASTERBOX assemblies theinstaller must check that the assumed short-circuitcurrent at the connection point to the assembly is lessthan or equal to the cut-off device’s breaking capacity.

DIVERSITY FACTOR

In consideration of the fact that not all circuits are usedat their full rated current during normal service,SCAME’s distribution assemblies have been designedfor a diversity factor of 0.5 to 0.7, depending on thetype of assembly.

MOUNTING BRACKETS

The Mounting brackets are provided in the accessorykit in the terminal strip.

NE

PO

EP

O

N

293

468783

1516

981

892

700

MASTERBOX SERIES: CABINET STAND(dimensions in mm)

COD. 665.4000

Page 8: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

8

EMPTY CABINETS - IP40The empty cabinets are supplied in a kit for the buyer to assemble. The cabinet kit includesthe following components:- 1 bottom part (frame or panel), 1 top and 2 side panels;- 1 rear panel with 1 or 2 built-in boxes fitted with DIN rails for the protective devices and

one for the main terminal block;- 1 or 2 doors with locks for a triangular key;- PG 36, PG 29, PG 21 cable glands, seals and adaptors from PG 36 to PG 29 and from PG 36 to PG 21;- 4-pole 25-mm2 terminal block, earth terminal, cable clamp;- lock nuts already fitted in place and M6 hexagonal-socket-head screws;- fuse tester

BOTTOM DESIGNED POWER CATALOGUEDESCRIPTION PANEL TO HOUSE DISSIPATION (•) PACK. QTY. NUMBER

■ ▼

MASTERBOX 3 open 3 6 16W 1 665.4020-000

13 DIN Modules blank 3 6 16W 1 665.4021-000

MASTERBOX 5 open 5 10 29W 1 665.4030-000

13+13 DIN Modules blank 5 10 29W 1 665.4031-000

Designed to house:- up to ■ 16 A, 32 A and/or 63A interlocked-switch sockets with IP44 and IP66 of the ADVANCE COMPACT or NORMAL Series;- up to ▼ 16 A and/or 32 A interlocked-switch sockets with IP44 and IP66 of the QUADRA Series;- combinations of both.

By following the instructions supplied in the kit, the modular panels are quick and easy to assemble using the M6 hexagon-socket-head screws and lock nuts.The size of the pack. qty. is minimised for lower carriage and storage expenses.The versatility of thesecabinets is based on the possibility of combining different interlocked-switch sockets from the QUADRA and ADVANCE Series.(•) Power calculated according to CEI 23-49 italian standard.

DISTRIBUTION ASSEMBLIESBasic elements for ACSReference standard: IEC 60670

665.4021-000BLANKBOTTOMPANEL

665.4020-000OPENBOTTOMPANEL

Page 9: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

9

CABINET STAND- Suitable for all MASTERBOX cabinets- Made of stove-enamelled tubular section- Provided with fastening feet and earthing bolt.

CATALOGUEDIMENSIONS (AxBxC) PACK. QTY. NUMBER

1450 x 660 x 650mm 1 665.4000

Accessories kit (wall mounting brackets, cable clamp, yale key, cable gland and adaptors) 10 654.0001

Yale key kit can be fitted instead of the triangular key lock that is supplied 10 654.0071

ACCESSORIES

FUSE TESTER- Supplied whenever sockets with fuse protection have been fitted - 9 V battery (not supplied)- Battery life > 3 years

CATALOGUEDIMENSIONS PACK. QTY. NUMBER

Fuse tester 1 654.0010

Page 10: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

10

INLET OUTLET POWER PACK CATALOGUEUNIT UNITS OUTPUT QTY. NUMBER

100A 4P (P436) 3x63A (35KW) 25 mm2 (PG29) Max 60KW 1 665.4013-501

100A 3P (220V) 3x63A (35KW) 25 mm2 (PG29) Max 35KW 1 665.4013-509

Note: no earthing is required for this assembly

INLET OUTLET POWER PACK CATALOGUEUNIT UNITS OUTPUT QTY. NUMBER

160A 4P 4x63A (35KW) 25 mm2 Max 100KW 1 666.4014-502

160A 4P Max 90KW 1 666.4014-506

160A 4P 4x32A (20KW) 16 mm2 Max 90KW 1 666.4014-507

160A 4P Max 90KW 1 666.4015-505

Note: no earthing is required for this assembly

These assemblies are especially suitable for using on large construction sites as maindistribution assemblies to feed 3 or 4 subsidiary distribution assemblies, while alsoprotecting the connecting cables.These units are also protected with an undervoltage release to protect the electricalmachines connected to them against dangerous voltage drops: whenever the voltagedrops below a set value, it trips the main circuit breaker and the power supply is cut off.Resetting the main circuit breaker is done manually to avoid unwanted re-starting of theelectrical machines. NOTE: No socket outlets are provided. The outgoing cables for thesubsidiary distribution assemblies are wired to terminal blocks.

FINAL DISTRIBUTION ASSEMBLY ASC, MASTERBOX 3 SERIES - IP66• Inlet unit:- No.1 terminal blocks - 380/415V - 100A - 60KW- Main protection device: 100 A 4P moulded case MCCB with undervoltage relay and 4P

30 mA RCD delayed for time selectivity with the RCD’S downstream (0.25 s tripping time)

• Inlet unit:- PG42 cable gland- Main protection device: 160 A 4P moulded case MCCB with undervoltage relay and 4P

30 mA RCD delayed for time selectivity with the RCD’S downstream (0.25 s tripping time)

• Outlets units:- No 4 terminal blocks 380/415V - 3P+N- Each outgoing feeder to be connected to the relevant terminal block is protected by a

4P 63 A MCB- PG 29 cable glands and cable clamps are provided for the outgoing cables

FINAL DISTRIBUTION ASSEMBLY ASC, MASTERBOX 5 SERIES - IP66

665.666.

DISTRIBUTION ASSEMBLIESOutlet unit with terminal blocksReference standards: EN 60439-4

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

EUROPEANSTANDARDEN 60439-4

TTAMass-producedassembly

1x25A (16KW) 16 mm2

2x32A (20KW) 16 mm2

1x63A (35KW) 25 mm2

2x25A (16KW) 16 mm2

1x40A (20KW) 25 mm2

2x63A (35KW) 25 mm2

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11

DISTRIBUTION ASSEMBLIESOutlet unit with terminal blocksReference standards: EN 60439-4

BREAKINGRATED CAPACITY POWER CABLE PACKCURRENT SUPPLY (EN 60 947/2)(*) OUTPUT (MAX) (MAX) QTY

125A 16KA/400V (**) 70KW 50mm2(PG42) 1 671.2012-001 • 671.2912-001 •

100A 15KA/400V 55KW 35mm2(PG36) 1 671.2012-002 ✓ 671.2912-002 •

63A 10KA/400V 35KW 25mm2(PG36) 1 671.2012-003 • 671.2912-003 •

32A 10KA/400V 18KW 25mm2(PG29) 1 671.2012-004 ✓ 671.2912-004 ✓

80A 16KA/400V (***) 45KW 50mm2(PG36) 1 671.2016-008 •

16A 10KA/400V 9KW 25mm2(PG21) 1 671.2012-006 ✓

32A 10KA/230V 6KW 25mm2(PG29) 1 671.2012-009 ✓

16A 10KA/230V 3KW 25mm2(PG21) 1 671.2012-005 ✓

Note: no earthing is required for this assembly(*) A protection device must be installed to protect loads >30KW, with the relevant fault level breaking capacity (KA)(**) MCB protection devices (thermoplastic release with fixed storage calofier and threshold)(***) Thermoplastic release with adjustable storage calofier and threshold

• 16 DIN Consumer unit ✓ 12 DIN Consumer unit

- Distribution assembly intended for the main power supply cable protection in a building site- In particular protects the part of the cable that runs from the electrical supply to the

building site’s distribution assembly- It should be installed at the beginning of the line, just downstream of the power supply outlet- Protection devices RCD and MCB- Power: 380/415 V - 3P + N- Accessories supplied: yale lock and fixing brackets- Characteristics as for DOMINO Series consumer unit from t. 82 and t. 104

FINAL DISTRIBUTION ASSEMBLY ACS, DOMINO SERIES - IP55

With emergencystop push button

Without emergencystop push button

DOMINO 12 DIN

POWERSUPPLY

SUPPLYCABLE

MASTERBOX

CATALOGUE NUMBER

671.

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

EUROPEANSTANDARDEN 60439-4

TTAMass-producedassembly

3P+N (400V)

1P+N (230V)

Page 12: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

40 32 12

40 32 15

40 32 18

63 63 35

63 63 21

63 63 35

63 63 35

63 63 35

100 100 55

100 100 55

25 16 9

25 16 3

40 32 18

40 32 18

63 18

40 32 18

40 32 6

63 63 35

63 63 35

40 32 18

63 63 35

63 63 27

63 63 35

63 63 35

40 32 18

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

40 32 18

MASTERBOX Series

12

Available interlocked-switch sockets (ADVANCE Series with fuses) Protections

16A 32A 63A MCB ModulesNo. of TYPE 16A 32A availablesockets

2P 2P+T 3P+T 3P+N+T 2P+T 3P+T 3P+N+T 3P+T 3P+N+T 1P 2P 3P 4P 3P

Main protections

RCD GENERAL Max

30mA SEZ MT power

A A A kW

DISTRIBUTION ASSEMBLIESFinal distribution ACS - IP66

OUTLET UNIT POWER SUPPLY

Masterbox3

Masterbox3

2 1 1

2 1

1 2

3

1 1 1

1 2

1 2

1 1 1

1 1 1

1 2

3

4 *

4 *

2 * 2 (220V) 2

1 2 * 1 2

3 * 1 3 1

3 * 1 3 1

4 * 4

2 * 1 1 2

4 1 * 2 * 1 1 1

2 * 2 2

1 * 1 * 1 1 1 1

3 * 1 3

2 * 1 1 2

1 * 1 * 1 1 1 1

1 1 * 1 * 1 1 1

1 * 2 * 1 1 1

2 * 1 1 2

1* 1* 1 1 1 1

2* 1 1 2

2* 1 1 2

2* 2* 2 2

“Type A” differential versions are avaible upon request

Page 13: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

3P+N+T 665.4022-001 3P+N+T 32 663.4022-001 665.4922-001

3P+N+T 665.4023-002 3P+N+T 32 663.4023-002 665.4923-002

3P+N+T 665.4023-003 3P+N+T 32 663.4023-003 665.4923-003

3P+N+T 665.4023-077 3P+N+T 63 663.4023-077

3P+N+T 665.4023-107

3P+N+T 665.4023-085 3P+N+T 63 663.4023-085

3P+N+T 665.4023-004 3P+N+T 63 663.4023-004 665.4923-004

3P+N+T 665.4023-139

3P+N+T 665.4023-119

3P+N+T 665.4023-214

3P+N+T 665.4024-005 3P+N+T 32 663.4024-005 665.4924-005

2P+T 665.4024-054 2P+T 32 663.4024-054 665.4924-054

3P+T 665.4024-071 665.4924-071

3P+N+T 665.4024-076 665.4924-076

3P+N+T 665.4024-092 665.4924-092

3P+N+T 665.4024-109 665.4924-109

2P+T 665.4024-113 665.4924-113

3P+N+T 665.4024-006 3P+N+T 63 663.4024-006 665.4924-006

3P+N+T 665.4024-007 3P+N+T 63 663.4024-007 665.4924-007

3P+N+T 665.4024-008 3P+N+T 32 663.4024-008 665.4924-008

3P+N+T 665.4024-009 3P+N+T 63 663.4024-009

3P+N+T 665.4024-010 3P+N+T 63 663.4024-010 665.4924-010

3P+N+T 665.4024-030 3P+N+T 63 663.4024-030 665.4924-030

3P+N+T 665.4024-031 3P+N+T 63 663.4024-031

3P+N+T 665.4024-036 3P+N+T 32 663.4024-036

3P+N+T 665.4024-049 3P+N+T 63 663.4024-049 665.4924-049

3P+N+T 665.4024-056 3P+N+T 63 663.4024-056 665.4924-056

3P+N+T 665.4024-156

3P+N+T 665.4924-253

3P+N+T 665.4024-273

3P+N+T 32 663.4024-297

13

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

The sockets indicated by the shading are protected by an MCB for more than one outlet

* = QUADRA Series 546 without fuses protected by MCB

** = ADVANCE Series 547 without fusesMCB = Miniature Circuit BreakerIsol. = IsolatorRCD = Residual Current Device

MASTERBOX 3 Series

KEY

Reference standardsEN 60439-1 and EN 60439-4

continues on the following page......

INLET UNIT

IP65

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With terminal block - 380V~ With appliance inlet - 220/380V~With terminal block

IP66 IP66and emergency push

Poles CATALOGUEPlug

CATALOGUE CATALOGUENUMBER Poles A NUMBER NUMBER

Page 14: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

40 32 18

63 63 35

63 63 35

63 63 35

63 63 35

40 32 6

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

40 32 18

63 63 35

63 63 35

63 63 35

63 63 7

63 63 35

63 63 15

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

100 100 55

100 100 55

63 63 35

63 63 35

63 63 35

MASTERBOX Series

14

Main protections

RCD GENERAL Max

30mA ISOL. MCB power

A A A kW

Available interlocked-switch sockets (ADVANCE Series with fuses) Protections

16A 32A 63A MCB ModulesNo. of TYPE 16A 32A availablesockets

2P 2P+T 3P+T 3P+N+T 2P+T 3P+T 3P+N+T 3P+T 3P+N+T 1P 2P 3P 4P 3P

OUTLET UNIT POWER SUPPLY

...continued from the preceding page

Masterbox3

2 * 3 * 2 1

2 * 2 * 1 2 1

3 * 1 * 1 1

3 * 1 * 1 1

1 * 3 * 1 1 1

4 * 1 2 (1+N)

2 * 2 * 1 2 1

2 * 1 * 1 * 1 1 1

1 * 2 * 1 * 1 1 1

2 * 2 * 1 2 1

2* 2* 1 2 1

2* 1* 1* 1 2 1

3* 1* 1 1 1

3* 1* 1 1

2* 1* 2* 1 1

1 1 3

2 3

3 ** 1 ** 1 ** 3 1 1

3 2

4 1

5

2 3 2 (32) 3 (32)

2 1 1 1

1 2 1 1

2 1 2

1 2 2

2 1 1 1

1 2 1 1

1 1 3

3 2

2 1 1 1

Masterbox5

5

“Type A” differential versions are avaible upon request

Page 15: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

3P+N+T 665.4025-011 3P+N+T 32 663.4025-011 665.4925-011

3P+N+T 665.4025-012 3P+N+T 63 663.4025-012 665.4925-012

3P+N+T 665.4025-013 3P+N+T 63 663.4025-013 665.4925-013

3P+N+T 665.4025-129

3P+N+T 665.4025-014 3P+N+T 63 663.4025-014 665.4925-014

2P+T 665.4025-065 665.4925-065

3P+N+T 63 663.4025-102

3P+N+T 665.4025-015 3P+N+T 63 663.4025-015 665.4925-015

3P+N+T 665.4025-016 3P+N+T 63 663.4025-016 665.4925-016

3P+N+T 665.4025-051 3P+N+T 63 663.4025-051

3P+N+T 665.4025-087 3P+N+T 63 663.4025-087 665.4925-087

3P+N+T 63 663.4025-274

3P+N+T 665.4025-213

3P+N+T 665.4025-129 665.4925-129

3P+N+T 32 663.4025-291

3P+N+T 666.4035-060 3P+N+T 63 664.4035-060

3P+N+T 666.4035-061 3P+N+T 63 664.4035-061

3P+N+T 666.4035-075 666.4935-075

3P+N+T 666.4035-093

3P+N+T 666.4035-095

2P+T 666.4035-097 666.4935-097

3P+N+T 666.4035-099

3P+N+T 666.4035-017 3P+N+T 63 664.4035-017 666.4935-017

3P+N+T 666.4035-018 3P+N+T 63 664.4035-018 666.4935-018

3P+N+T 666.4035-019 3P+N+T 63 664.4035-019

3P+N+T 666.4035-020 3P+N+T 63 664.4035-020

3P+N+T 666.4035-038 3P+N+T 125 664.4035-038 666.4935-038

3P+N+T 666.4035-039 3P+N+T 125 664.4035-039 666.4935-039

3P+N+T 666.4035-050 3P+N+T 63 664.4035-050 666.4935-050

3P+N+T 666.4035-055 3P+N+T 63 664.4035-055

3P+N+T 666.4035-242

15

INLET UNITS

IP65

continues on the following page......

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

The sockets indicated by the shading are protected by an MCB for more than one outlet

* = QUADRA Series 546 without fuses protected by MCB

** = ADVANCE Series 547 without fusesMCB = Miniature Circuit BreakerIsol. = IsolatorRCD = Residual Current Device

KEY

Reference standardsEN 60439-1 and EN 60439-4

MASTERBOX 5 Series

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With terminal block - 380V~ With appliance inlet - 220/380V~With terminal block

IP66 IP66and emergency push

Poles CATALOGUEPlug

CATALOGUE CATALOGUENUMBER Poles A NUMBER NUMBER

Page 16: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

25 16 9

25 16 9

40 32 18

25 16 9

40 32 18

40 32 18

40 32 18

40 32 18

40 32 6

40 32 18

40 32 18

40 32 18

40 32 18

40 32 18

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

63 63 35

100 100 55

63 63 35

63 63 35

40 32 18

100 100 55

100 100 55

63 63 35

100 100 55

63 63 35

100 100 55

MASTERBOX Series

16

Main protections

RCD GENERAL Max.

30mA ISOL. MCB power

A A A kW

Available interlocked-switch sockets (ADVANCE Series with fuses) Protections

16A 32A 63A MCB ModulesNo. of TYPE 16A 32A availablesockets

2P 2P+T 3P+T 3P+N+T 2P+T 3P+T 3P+N+T 3P+T 3P+N+T 1P 2P 3P 4P 3P

OUTLET UNIT POWER SUPPLY

... continued from the preceding page

Masterbox3

Masterbox5

3 * 3 *

3 * 2 * 1 *

2 * 2 * 2 * 1

6 *

2 * 2 * 2 * 1 1

3 * 2 * 1 * 1

2 * 2 * 1 * 1 * 1 1

2 * 2 * 1 * 1 * 1 1

6 * 2 1P+N

3 * 1 * 1* 1 * 1

4 * 2 * 2 1

4 * 2* 2 1

4 * 2 * 4

3 * 2* 1 * 1 1

2 * 3 1 2

3 * 2 1 3

2 * 2 1 1 2

2 * 3 1 2

4 * 1 1 4

2 * 2 2 2

2 * 2 2 2

3 * 3 3 3

1 2 * 2 1 2

2 * 1 2 1 2

2 * 1 1 2 1

2 * 1 2 1 2

2 * 4 2

4 * 1 1 4 1

3 * 2 1 3 2

3 * 3 3

3 * 2 1 3

1* 4* 1** 1 1(32A) 4

2* 1 3 2

2* 1* 1* 1 1 2 1 1

6

“Type A” differential versions are avaible upon request

Page 17: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

3P+N+T 665.4026-028 3P+N+T 32 663.4026-028 665.4926-028

3P+N+T 665.4026-124 665.4926-124

3P+N+T 665.4026-029 3P+N+T 32 663.4026-029 665.4926-029

3P+N+T 665.4026-032 3P+N+T 32 663.4026-032 665.4926-032

3P+N+T 665.4026-042 3P+N+T 32 663.4026-042 665.4926-042

3P+N+T 665.4026-044 3P+N+T 32 663.4026-044 665.4926-044

3P+N+T 665.4026-045 3P+N+T 32 663.4026-045 665.4926-045

3P+N+T 665.4026-046 3P+N+T 32 663.4026-046 665.4926-046

2P+T 665.4026-057 2P+T 32 663.4026-057 665.4926-057

3P+N+T 665.4026-062 665.4926-062

3P+N+T 665.4026-133 665.4926-133

3P+N+T 665.4026-067 3P+N+T 32 663.4026-067 665.4926-067

3P+N+T 665.4026-112

3P+N+T 32 663.4026-069

3P+N+T 666.4036-021 3P+N+T 63 664.4036-021 666.4936-021

3P+N+T 666.4036-022 3P+N+T 63 664.4036-022 666.4936-022

3P+N+T 666.4036-023 3P+N+T 63 664.4036-023 666.4936-023

3P+N+T 666.4036-024 3P+N+T 63 664.4036-024 666.4936-024

3P+N+T 666.4036-025 3P+N+T 63 664.4036-025 666.4936-025

3P+N+T 666.4036-026 3P+N+T 63 664.4036-026 666.4936-026

3P+N+T 666.4036-027 3P+N+T 63 664.4036-027 666.4936-027

3P+N+T 666.4036-091

3P+N+T 666.4036-037 3P+N+T 63 664.4036-037 666.4936-037

3P+N+T 666.4036-048 3P+N+T 63 664.4036-048 666.4936-048

3P+N+T 666.4036-058 3P+N+T 125 664.4036-058 666.4936-058

3P+N+T 666.4036-064 666.4936-064

3P+N+T 666.4036-127

3P+N+T 32 664.4036-100

3P+N+T 666.4036-131

3P+N+T 666.4036-132

3P+N+T 666.4036-101 3P+N+T 63 664.4036-101 666.4936-101

3P+N+T 666.4036-177

3P+N+T 666.4936-150

3P+N+T 666.4036-138

17

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

INLET UNITS

IP65

Status lamp

• Status lamp turned on - Functioning correctly

• Status lamp turned off - Fault- Emergency push button has been pushed (check

the installation before re-starting)- No power at the installation (main switch open

or loss of electrical supply)- Burnt out bulb (replace it with an identical

model; use only neon bulbs)

MASTERBOX Series - Optional fittings - Version withemergency push button and status lamp.

The sockets indicated by the shading are protected by an MCB for more than one outlet

* = QUADRA Series 546 without fuses protected by MCB

** = ADVANCE Series 547 without fusesMCB = Miniature Circuit BreakerIsol. = IsolatorRCD = Residual Current Device

KEY

Reference standardsEN 60439-1 and EN 60439-4

MASTERBOX 5 withemergency push

button

continues on the following page......

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With terminal block - 380 V~ With appliance inlet - 220/380 V~With terminal block

IP66 IP66and emergency push

Poles CATALOGUEPlug

CATALOGUE CATALOGUENUMBER Poles A NUMBER NUMBER

Page 18: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

18

2 (32)1 (63)

2x63 63 35

2x63 100 55

2x63 100 55

2x63 100 55

2x63 63 35

63 35

2x63 63 35

2x63 63 35

63 63 35

2x63 63 35

2x63 63 35

2x63 100 55

100 55

100 55

100 55

2x63 63 35

2x63 100 55

2x63 63 35

2x63 100 55

2x63 63 35

2x63 100 55

2x63 100 55

100 100 55

2x63 100 55

63 35

63 30

2x63 63 35

63 35

2x63 100 55

100 100 55

2x63 63 35

63 35

63 35

Main protections

RCD GENERAL Max.

30mA ISOL. MCB power

A A A kW

Available interlocked-switch sockets (ADVANCE Series with fuses) Protections

16A 32A 63A MCB ModulesNo. of TYPE 16A 32A availablesockets

2P 2P+T 3P+T 3P+N+T 2P+T 3P+T 3P+N+T 3P+T 3P+N+T 1P 2P 3P 4P 3P

OUTLET UNIT POWER SUPPLY

... continued from the preceding page

Masterbox5

Masterbox5

Masterbox5

3 * 3 * 1 1 3 1

3 * 3 * 1 1 3 1x63

3 * 3 * 1 1 3 1x60

3 * 2 * 2 * 1 1

83 * 3 * 1 1 3 1

2 * 4 * 2 2 1 2

3 * 3 * 1 1 3 1

3 * 3 * 1 1 3 1

2 4 * 2 * 4 2

2 * 4 * 2 2 2

2 * 4 * 2 2 2

2* 2* 2* 1 1 1 1

2* 2* 2* 1 1 1 1 2

3* 2* 1* 1 1 3 1 1

3* 2* 1+1* 1 3 1 1

4* 1+2* 1 4 1

4* 3* 1* 4 3 1

4 * 2 * 1 * 1 * 1 4 1 1

94 * 2 * 1 * 1 * 1 1 1 1x63 1

4 * 3 * 1 * 1 4 1 1

6 * 1 * 1 1 2 1 1 1

4 * 3 * 1 * 1 2 1 1(4P)

3* 3* 2* 1 2 2 2

4* 2* 1* 1* 1 2 1

6 * 3 * 1 * 6 1 1

8 * 2 * 4 2

4 * 4 * 2 * 2 2 2

8 * 1 * 1 * 4 1x32 1

10 4 * 3 * 3 * 2 2 3

4* 3* 1* 2* 2 3 2

6* 2* 1* 1* 6 1 1

7* 1* 1* 1* 1 1

7* 2* 1* 7 1 1

1 (32)1 (63)

1 x 631 x 402 x 631 x 402 x 631 x 40

1 x 40A1 x 63A1 x 63A1 x 25A

1 x 63A1 x 25A

1 x 401 x 631 x 401 x 63

1 (32)1 (63)

7 (16A)1 (32A)

2 (63A)1 (40A)

“Type A” differential versions are avaible upon request

Page 19: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

19

INLET UNITS

IP65

3P+N+T 666.4038-034 3P+N+T 63 664.4038-034 666.4938-034

3P+N+T 666.4038-040 3P+N+T 125 664.4038-040 666.4938-040

3P+N+T 666.4038-090 666.4938-090

3P+N+T 666.4038-088 666.4938-088

3P+N+T 666.4038-068 3P+N+T 63 664.4038-068

3P+N+T 666.4938-094

3P+N+T 666.4038-072 666.4938-072

3P+N+T 666.4038-114 664.4038-114 666.4938-114

3P+N+T 666.4038-047 3P+N+T 63 664.4038-047

3P+N+T 666.4038-059 3P+N+T 63 664.4038-059 666.4938-059

3P+N+T 666.4038-111 3P+N+T 63 664.4038-111 666.4938-111

3P+N+T 666.4038-078

3P+N+T 666.4038-173

3P+N+T 666.4038-086 666.4938-086

3P+N+T 666.4038-135

3P+N+T 666.4038-140

3P+N+T 666.4038-196

3P+N+T 666.4039-033 3P+N+T 63 664.4039-033 666.4939-033

3P+N+T 666.4039-041 3P+N+T 125 664.4039-041 666.4939-041

3P+N+T 666.4039-043 3P+N+T 63 664.4039-043 666.4939-043

3P+N+T 666.4039-089

3P+N+T 666.4039-052 3P+N+T 125 664.4039-052 666.4939-052

3P+N+T 666.4939-229

3P+N+T 666.4039-160 666.4939-160

3P+N+T 666.4030-035 3P+N+T 63 664.4030-035 666.4930-035

3P+N+T 666.4030-106 3P+N+T 63 664.4030-106

3P+N+T 666.4030-108 3P+N+T 63 664.4030-108 666.4930-108

3P+N+T 666.4030-066

3P+N+T 666.4030-134

3P+N+T 666.4030-255

3P+N+T 666.4030-157

3P+N+T 63 664.4030-130

3P+N+T 63 664.4030-118

With terminal block - 380 V~ With appliance inlet - 220/380 V~With terminal block

IP66 IP66and emergency push

Poles CATALOGUEPlug

CATALOGUE CATALOGUENUMBER Poles A NUMBER NUMBER

EUROPEANSTANDARDEN 60439-4

ACSAssembliesfor constructionsites

The sockets indicated by the shading are protected by an MCB for more than one outlet

* = QUADRA Series 546 without fuses protected by MCB

** = ADVANCE Series 547 without fusesMCB = Miniature Circuit BreakerIsol. = IsolatorRCD = Residual Current Device

KEY

Reference standardsEN 60439-1 and EN 60439-4

MASTERBOX 5 Series

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Page 20: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

20

INSTALLATION

1. The installation contractor/company must carry outthe installation utlising good engineering practices andin accordance with current legislation and standards ofthe country in which it is installed at the time ofinstallation ie in UK the current edition (including currentamendments) of the IEE Wiring Regulations: BS 7671(1992).

2. Socket outlets with current ratings not exceeding 32A,normally used for connection of eletrically driven handheld tools and similar portable appliances shall beprotected by residual current operated devices with arated residual operating current not exceeding 30mA (forIT systems).

SCAME DECLARATION OF CONFORMITYFOR MASTERBOX SERIES

The Masterbox series distribution assemblies whichare manufactured on the premises of Scame complywith the standards listed below: EN 60439-4 (1992)

Page 21: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

21

Several socket outlets may be protected by the sameresidual current device.

Alternatively, socket outlets may be supplied from anappropriate reduced low voltage system in accordancewith IEC 60364.

Socket outlets other than the above shall be protected inaccordance with the national regulations (includingamendments) at the time of installation.

The electrical installation shall be equipped with aneffective earthing system, and high sensivity residualcurrent devices or equivalent systems of protection.

3. All installation shall be periodically inspected andtested in accordance with the recommendation ofnational or local regulations/professional instruction andany relevant test/inspection documentation completedand recrded, and copies kept by the installer, and copieskept and located within the cabinet of the distributionassembly.

Page 22: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

MASTERBOX Series

22

POWER SUPPLY

The Masterbox assemblies are supplied in panelsassembled with screws, locknuts, industrial type ofplugs and sockets, protective casing and pre-wiredcabling by the manufactured and classified as:

ASC according to EN60439-4 standard

It is the installers duty to carry out the power supplyconnection ensuring that the installation complieswith the load requirements of the distributionassembly and ensuring that the cable cross sectionalarea and length are chosen to take into considerationthe maximum load current and voltage drop relevantto the maximum cable run.

EARTHING

The earthing system and protection of the incomingpower supply shall be in accordance with therequirements of the supply authorities supplysystem and national standards.

MINIMUM SECTION SECTION N° OF CONDUCTORSREQUIRED (mm2) 4 3 2

2,5 21 24 26PVC R o RF; Rubber 4 28 32 35

6 36 41 4610 44 50 572,5 26 30 33

4 35 40 456 46 52 58

10 63 71 80

B.T. DISTRIBUTION POLE

CONDUCTOR, your installationbegins here

PIPE (mechanical protection)Maximum length 3 meters

PROTECTION DEVICEgeneral switch

MASTERBOX MAINDISTRIBUTIONASSEMBLEY

JUNCTION BOX(R-S-T-N: 3 phasesand neutral)

Rubber G2 o G5Polyethylene

Page 23: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

23

ALSO AVAIBLE FOR CONSTRUCTION SITES:

EUREKA Series

INDUSTRIAL ADAPTORS

BUILDING YARD PRODUCTS

MIZAR Series HALE Series

TOP22 Series ROLLER 450 Series AUTOROLLER Series

770.400770.405770.406770.409770.410

745.3505-745.5505-

610.380 610.384

781.2761/1

781.2761/2

781.2761/3

670.9566-...

BLOCK 3 Series BLOCK 4 Series DOMINO Series GOMMA Series MEGA Series

Page 24: MASTERBOX Series - Scame · MASTERBOX Series 2 European Standard EN 60439-1 ... layouts in the same folder. 10 ... unauthorised access

RE

F.53

3-G

B-1

E

NG

LIS

H

SCAME PARRE S.p.A. - VIA COSTA ERTA, 15 - 24020 PARRE (BG) ITALY - TEL. +39 035 705000 - TELEFAX +39 035 703122

S Y S T E M S A N D C O M P O N E N T SFOR ELECTRICAL INSTALLATIONS

ScameOnLinehttp://www.scame.com

e-mail: [email protected]