MARTIFER METALLIC · PDF fileMartifer Metallic Constructions . 2. How do we do it? ... Martifer Renewables exceeds 100 MW . ... GV do Brasil . WEIGHT: 3 707 t

MARTIFER METALLIC CONSTRUCTIONS

AGENDA

1. Who are we? 1.1. Martifer Group 1.2. Martifer Metallic Constructions

2. How do we do it? 2.1. Industrial innovation 2.2 People and skills

2.2.1. Industrial 2.2.2. Design and management

3. What have we done? | High complexity building

4. What are we doing? | Ongoing projects 5. Why Martifer?

2 | Martifer Metallic Constructions

WHO ARE WE?

MARTIFER GROUP


• Core activities: Metallic Constructions and Solar Energy • Approx. 490 million euros of Revenues in its core activities in 2012, from which 81% outside Portugal • Around 3,000 employees • Listed on Euronext Lisbon since June 2007

Steel Structures Aluminium and Glass Façades Stainless Steel Engineering Wind, Oil & Gas Ship building and Repair

EPC PV Solutions Distribution O&M Project Development

OTHER

MARTIFER GROUP | GROWTH STORY THROUGHOUT 23 YEARS


1990 Martifer is founded

1998 Engil (Mota-Engil) becomes a shareholder Martifer participates in several projects for the Expo 98 (e.g.: Vasco da Gama Tower)

1999 Spain marks the beginning of the internationalization process

2002 Construction of stadiums for the Euro 2004 Second plant in Portugal (in Benavente)

2003 Creation of Metallic Constructions plant in Poland, the 1st

outside Portugal

2008 Start of operation of several industrial units: components for wind farms, photovoltaic modules, assembly of wind turbines Acquisition of Navalria, specialized in Naval Construction and Repair

2007 Public Offer on Repower Systems, together with Suzlon Ventiveste Consortium wins Stage B of the National Wind Tender (400 MW) Initial Public Offering (IPO)

2006 Launch of activity in the Solar PV sector Creation of the Ventinveste Consortium, in partnership with Galp, for the National Wind Tender

2005 Initiated activity in the areas of Agriculture and Biofuels, and the Development of Wind Farms Acquisition of a 25.4% participation in REpower Systems AG

2004 Launch of activity in the Renewable energy equipments (wind) sector

2009 Establishment of a Joint Venture with Hirschfeld for the production of wind energy components in the USA Martifer Renewables exceeds 100 MW of installed capacity Martifer Renewables wins 217 MW in the first wind tender in Brazil Sale of participation in Repower Systems AG

2010 Sale of 11% participation of Prio Foods and Prio Energy, reducing its ownership to 49% of its share capital Construction of the two largest PV Plants in the African Continent, in Cape Verde

2011 Beginning of the construction of the steel structures factory in São Paulo, Brazil Martifer Solar awarded with its first PV project in India Sale of Martifer’s share in Repower Portugal

2012 Beginning of operation of the steel structures factory in Brazil Martifer Solar expands its activity to Ukraine, Romania, Mexico and Brazil.

~ 3 000 employees | Present in around 30 countries | 12 Industrial Units

2013

MARTIFER GROUP | WORLDWIDE PRESENCE


MARTIFER GROUP | INDUSTRIAL AND COMMERCIAL PRESENCE


Commercial Portugal Spain Italy Ireland Slovakia Cape Verde Belgium Germany Czech Republic Poland Canada Brazil Australia France Romania Morocco Greece USA Bulgaria Angola United Kingdom Mozambique Mexico Saudi Arabia Chile South Africa India United Arab Emirates Singapore Ukraine Colombia Peru

MARTIFER METALLIC CONSTRUCTIONS | BUSINESS SEGMENTS


STEEL STRUCTURES

ALUMINIUM AND GLASS FAÇADES

STAINLESS STEEL

SOLUTIONS

WIND, OIL AND GAS

SHIP BUILDING AND REPAIR

• Global player in the metallic

construction sector, present in over

12 countries

• Capacity to execute complex works,

finding the right solutions both in the

project and engineering fields

• Production of components for wind

and oil & gas industries, onshore and

offshore

• Provider of Turnkey Solutions

• Total installed capacity:

More than 80,000 tons/year

MARTIFER METALLIC CONSTRUCTIONS | STEELWORK INDUSTRIAL FACILITIES


MARTIFER METALLIC CONSTRUCTIONS HAS 10 FACTORIES IN THE WORLD

WITH AN APPROX. 215 000 SQM COVERED AREA

HOW DO WE DO IT? INDUSTRIAL INNOVATION

CURRENT R&D PROJECTS


• Welding Robotics • 6 Sigma

• SFC – Shop Floor Control

ROBOTIC WELDING AND PROCESS AUTOMATION


Submerged arch welding in all factories – longitudinal, tubular and sideways MAG Robotic Welding CNC controled cutting softwares Tekla [or other 3D model] based manufacturing


THE MOST MODERN ROBOT TECHNOLOGY, FOR PERFECT WELDING AND CONTROLED CONDITIONS

HOW DO WE DO IT? PEOPLE AND SKILLS

PEOPLE AND SKILLS


The last figures indicate that Martifer Metallic Constructions has 2,463 employees.

Almost 1,000 people work on a daily basis in our factories – divided in 3 shifts

In Portugal, the workers average age is 35 years-old.

Martifer has its own welding school, where certified teachers make sure their students are the best in their field.

PEOPLE AND SKILLS


161 Engineers manage and study thoroughly every project A young and willing team with innovative techniques, always thinking outside the box, to achieve new ways of getting there. An experienced modeling team makes 3D models that allow an accurate fabrication and assembly.

ROBOTIC WELDING AND PROCESS AUTOMATION


Tekla Autocad Revit Robot Solidworks Autocad Strucad

MARTIFER USES UPDATED STATE OF THE ART SOFTWARES, SUCH AS:

WHAT HAVE WE DONE? HIGHLY COMPLEX CONSTRUCTION

ESTORIL SOL RESIDENCE | CASCAIS, PORTUGAL


YEAR: 2009

OWNER: Fundor - Fundo de Investimento Imobiliário

CLIENT: ACE - Somague e Edifer

ARCHITECT: Gonçalo Byrne Arquitectos

WEIGHT: 900 t

SCOPE: This project stands out for its assembly methodology. The three cantilevered structures were pre-assembled on the ground and then lifted using three 120 tonnes winches.

MELIÁ BRAGA HOTEL | BRAGA, PORTUGAL


YEAR: 2010

CLIENT: Britalar

ARCHITECT: Fernando Jorge

AREA: 4 500 sqm façade; 1 900 sqm curtain wall

SCOPE: Stick curtain wall, aluminium composite panel, iron and stainless steel metal works

FRANCISCO SÁ-CARNEIRO AIRPORT | PORTO, PORTUGAL


YEAR: 2007

OWNER: ANA Aeroportos de Portugal

CLIENT: Mota-Engil - Soares da Costa

ARCHITECT: ANA - Arq.º João Belo

ENGINEERING: Tal Projecto

WEIGHT: 9 000 t

AREA: 70 000 sqm

SCOPE: Structural steelwork, aluminium composite panel, cladding, metalwork, point-fixed glass system, spider glass system, structural glass curtain wall and skylights

AWARDS: European Steel Design Awards 2007 | ECCS - European Convention for Construction Steelwork

DUBLIN AIRPORT | DUBLIN, IRELAND


YEAR: 2010

CLIENT: Dublin Airport Authorities

ARCHITECT AND DESIGNER: Pascall and Watson Architects (UK) + ARUP (UK) + Martifer (project design and build)

SUPERVISION: MACE (UK)

WEIGHT: 2500 t of structural work

AREA: 35 000 sqm of Kalzip standing seam roof; 35 000 sqm of Alucobond cladding system; 9 000 sqm of glass façades

SCOPE: Structural steelwork, cladding and façades

LAS ARENAS | BARCELONA, SPAIN


YEAR: 2010

OWNER: Metrovacesa

CLIENT: Dragados

ARCHITECT: Luis Alonso - Sergi Balaguer - Richard Rogers

WEIGHT: 2 300 t

SCOPE: Structural roof steelwork and emergency staircases. On the Las Arenas Project, the assembly methodology was a key factor to its success. The central part of the roof structure was assembled and welded on the ground and then lifted using a support tower.

MOROCCO MALL | CASABLANCA, MOROCCO


YEAR: 2011

OWNER: Al Amine Gestion

ARCHITECT: Design International

WEIGHT: 550 t structural steelwork

AREA: 7 000 sqm façades; 5 000 sqm skylights

SCOPE: Structural steelwork, skylights, façades and cladding

DRAGÃO STADIUM | PORTO, PORTUGAL


YEAR: 2003

CLIENT: Somague

ARCHITECT: Manuel Salgado

WEIGHT: 3 800 t structural steelwork

AREA: 42 000 sqm rooftop

SCOPE: Structural steelwork, polycarbonate roofing

AWARDS: European Steel Design Awards 2005 | ECCS - European Convention for Construction Steelwork

The Euro 2004 stadiums stand out for their construction complexity and for being built simultaneously. This clearly demonstrates Martifer’s production capacity.

CASTELÃO STADIUM | FORTALEZA, BRAZIL


CLIENT: Consórcio Castelão

WEIGHT: 2 200 t

AREA: 34 000 sqm of roof cladding (of which 28 000 sqm of Deck system with isolation and 6 000 sqm of transparent corrugated polycarbonate)

SCOPE: Fabrication, transportation and assembly of the roof structural steelwork, installation of the roof

LEIXÕES BASCULE BRIDGE | LEIXÕES, PORTUGAL


YEAR: 2007

CLIENT: CPTP

ARCHITECT: João Motta Guedes

WHEIGHT: 1 300 t

WIDE DISTANCE: 92 m

TONS PER VAULT: 290 t

SCOPE: Structural steelwork

AWARD: European Steel Design Awards 2007 | ECCS - European Convention for Construction Steelwork

BASARAB BRIDGE | BUCHAREST, ROMANIA


YEAR: 2010

OWNER: City Hall Bucharest

CLIENT: FCC - ASTALDI

WEIGHT: 5 500 t

SCOPE: Structural steelwork for the deck

GALP ENERGIA REFINERY | SINES, PORTUGAL


YEAR: 2011

OWNER: Galp Energia

CLIENT: Técnicas Reunidas

WEIGHT: 8 000 t

SCOPE: Platforms and pipe-racks' steelwork, grating assembly and cladding works

RENAULT | TANGIER, MOROCCO


YEAR: 2011

CLIENT: Renault

WEIGHT: 11 500 t

AREA: 185 500 sqm

SCOPE: Structural steelwork, façade and roof cladding

ZERO ZERO TOWER | BARCELONA, SPAIN


YEAR: 2010

OWNER: El Consorci Barcelona

CLIENT: FCC

ARCHITECT: EMBA – Estudi Massip Bosch Arquitectes

AREA: 16 000 sqm structural steelwork, roofing and façade

SCOPE: Structural steelwork, roofing and façade

TELEFÓNICA HEADQUARTERS | MADRID, SPAIN


YEAR: 2007

OWNER: Telefónica de España

CLIENT: Dragados - FCC

ARCHITECT: Rafael de La-Hoz Castanys

WEIGH: 12 000 t

AREA: 50 000 sqm

SCOPE: Structural steelwork, roofing and façade

ALCOBENDAS ART CENTRE | MADRID, SPAIN


YEAR: 2010

OWNER: Ayuntamiento de Alcobendas

CLIENT: FCC Construcción

ARCHITECT : LAUD S.L.

AREA: 575 sqm PV façade; 1 300 sqm glass façades; 5 300 sqm cladding; 180 sqm skylights

SCOPE: Façades, cladding and skylights

COACH MUSEUM | LISBON, PORTUGAL


YEAR: 2011

OWNER: Frente Tejo

ARCHTECT: Arq.º Paulo Mendes da Rocha - Bak Gordon Arquitetos

SUPERVISION: Proman

WEIGHT: 1 200 t

AREA: 13 000 sqm coverage and floor

SCOPE: Structural steelwork, floor and roof coverage

CHAMPALIMAUD CENTRE | LISBON, PORTUGAL


YEAR: 2010

OWNER: Fundação Champalimaud

CLIENT: Mota Engil - HCI

ARCHITECT: Charles Correa

AREA: 3 600 sqm structural façade; 4 200 sqm Glass Fins façade; 2 800 sqm composite panel; 500 sqm skylights; 600 sqm shading systems

SCOPE: Structural steelwork, façade and shading system

QUIRÓN HOSPITAL | MADRID, SPAIN


YEAR: 2005

CLIENT: DRAGADOS

ARCHITECT: Pinearq, Estudio de Arquitectura

AREA: 9 700 sqm coverage and floor

SCOPE: Skylights, shading system and aluminium framing

WHAT ARE WE DOING? ONGOING PROJECTS

MUSEU DO AMANHÃ (TOMORROW’S MUSEUM) | RIO DE JANEIRO, BRAZIL


CLIENT: Consórcio Porto Novo/ Consórcio Porto Rio

ARCHITECT: Santiago Calatrava

WEIGHT: 3 522 t

SCOPE: Supply and assembly of the structural steelwork, aluminium, photovoltaic system ans Hidraulic system

TRANSCARIOCA – SECTION 2 PENHA-GALEÃO | RIO DE JANEIRO, BRAZIL


CLIENT: Consórcio Transcarioca Rio (construtora OAS ltda (lider); Carioca Christiani Nielsen Engenharia S/A e Contern Construção e Comércio S/A)

ARCHITECT: Camilo Cortesão & Associados

WEIGHT: 6 000 t


YEAR: 2013

CLIENT: GV do Brasil

WEIGHT: 3 707 t


GV DO BRASIL STEEL MILL | PINDAMONHANGABA, BRAZIL


YEAR: 2013

CLIENT: Construtora Andrade Gutierrez S.A.

ARCHITECT: GMP/SBP

WIGHT: 6 670 t

SCOPE: Supply and assembly of the structural steelwork, structural bearing and façade and roof cladding in PTFE membrane

ARENA AMAZÔNIA STADIUM | MANAUS, BRAZIL


SCOTTISH HYDRO ARENA | GLASGOW, SCOTLAND


OWNER: SECC

SUPERVISION: Turner and Townsend

ARCHITECT: Foster ´partners

WEIGHT: 4 300 t

SCOPE: Structural steelwork of the roof, Kalzip coatings and structural steelwork of the audience

KING ABDULLAH SPORTS CITY | JEDDAH, SAUDI ARABIA


YEAR: 2013

CLIENT: J.V. BESIX – Al Muhaidib

OWNER: SAUDI ARAMCO

ARCHITECT: ARUP

WEIGHT: 6 500 t

SCOPE: Main Stadium roof steel structure

HING ABDULLAH FINANCIAL DISTRICT | RIYADH, SAUDI ARABIA


OWNER: Rayadah Investment Company

AREA: 15 000 sqm modular façade; 15 000 sqm stone façade; 7 000 sqm glass façade ; 3 000 sqm ventilated façades; 7 000 sqm stainless steel ventilated façades; 4 500 sqm aluminium coposite panel; ventilated façades; 2 500 sqm shading blades

SCOPE: Façades and cladding

BIRMINGHAM NEW STREET | BIRMINGHAM, ENGLAND


OWNER: Network Rail

WEIGHT: 1 000 t façade structure; 360 t in lattice skilight

SCOPE: Façade structural steelwork and skylight

CHU AMIENS | AMIENS, FRANCE


DONO DE OBRA: CHU Amiens Picardie

ARCHITECT: AART

WEIGHT: 800 t


CATUMBELA AIRPORT – PHASE II | CATUMBELA, ANGOLA


CLIENT: Somague Engenharia Angola

WEIGHT: 2 000 t

AREA: 3 000 sqm aluminium and glass curtain wall; 10 000 sqm aluminium composite panel; 400 sqm staple glass peaks

SCOPE: Structural steelwork, aluminium and glass curtain wall, aluminium composite panel, stapled glass peaks

WHY MARTIFER?

WHY MARTIFER?


EXPERIENCE

STATE OF THE ART TECHNOLOGY

PROVEN INDUSTRIAL CAPACITY

HIGH QUALITY

DESIGN, MANUFACTURE AND ASSEMBLY

SKILLED TEAM

Martifer Metallic Constructions SGPS, S.A. Zona Industrial, Apartado 17 3684-001 Oliveira de Frades

Portugal

Phone: +351 232 767 702 Fax: +351 232 767 750 E-mail: [email protected]

Documents

MARTIFER METALLIC · PDF fileMartifer Metallic Constructions . 2. How do we do it? ... Martifer Renewables exceeds 100 MW . ... GV do Brasil . WEIGHT: 3 707 t