Marking System Non-destructive Testing

20170705_10339175_02_1473

MARKING

NON-DESTRUCTIVE TESTING

Ceramic Products

Aerospace Industry

Airplanes

Oil Tanks


MARKING

Oil Tanksnksss

Marktec Corporation is a R&D oriented company, related to NDT

materials/equipment business through the bland names "Super-Check",

"Super-Glo", "Super-Magna", "Super-Light" etc. and Marking

machine/consumables business which enables automated marking for

everything in the production lines.

From the consumer products, such as sports goods and automobiles, to

high-tech products, industrial robots, space products and etc., our

products and services spread their wings and have made a great

contribution.

B type

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Ceramic Products

Aerospace Industry

Airplanes

Oil Tanks


MARKING

Oil Tanksnksss

Marktec Corporation is a R&D oriented company, related to NDT

materials/equipment business through the bland names "Super-Check",

"Super-Glo", "Super-Magna", "Super-Light" etc. and Marking

machine/consumables business which enables automated marking for

everything in the production lines.

From the consumer products, such as sports goods and automobiles, to

high-tech products, industrial robots, space products and etc., our

products and services spread their wings and have made a great

contribution.

B type

Liquid Penetrant Testing Materials 03

UT/MLFT Unit 07

Magnetic Particle Testing Materials 04

Penetrant Testing Unit 05

Magnetic Particle Testing Unit 06

Eddy Current Testing Unit 07

Related Products 09

Character Marking Equipment 11

Identification Marking Equipment 13

Paint 13

Laser Marker 13

Stamping Equipment 14

Deburring machine 14

Related Products 14

Non-destructiveTesting

Marking

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Ultraviolet Light (Black-Light) 08

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Non-destructiveTesting

Liquid Penetrant Testing Materials

Used for detecting defects open to the surface of metals and nonmetals, and three-component product consisting of penetrant (P), remover (R) and developer (D). Organic solvent poisoning preventive control-free and environmental- friendly products are available.

Visible Dye Penetrant Testing Materials Super-Check・Eco-Check

Basically the same as dye penetrant flaw detecting materials, except that an ultraviolet detection light (Black-Light) is used for inspection at the end of the line. Certified to aircraft manufacturer specifications and environmental- friendly products are available.

Fluorescent Dye Penetrant Testing Materials Super-Glo・Eco-Glo

Eco-CheckSuper-Check

Super-Glo

Eco-Glo

Specifi cationCompliant with or conforming to JIS (ISO) and ASMEApplicationSteel・Metal, Transportation Machinery, Electricity・Gas・Oil・Chemical Plant, Machinery and parts, Mass Transportation, etc.

Specifi cationCompliant with or conforming to JIS (ISO) ,AMS and aircraft manufacturer specifi cationsApplicationSteel・Metal, Transportation Machinery, Electricity・Gas・Oil・Chemical Plant, Machinery and parts, Electric, Electronics, etc.

■Super-Check Product ListGeneral PurposeLow halogen/low sulfurWater washableNon-infl ammable

ST seriesT seriesGⅢ seriesNU・G series

■Eco-Check Product ListGeneral PurposeLow halogen/low sulfurWater washable

E-ST SeriesE-T SeriesEP-W (J)

■Super-Glo Product List　Penetrant

General purpose (Water washable)Precision testing (Water washable)Low halogen/low sulfurExclusive remover for PT Unit

OD-20S, OD-2800NOD-2800Ⅱ, ⅢOD-2800TRP-2000C

　DeveloperDryNon-aqueousAqueous

DN-600PDN-600SDN-905D

　AMS qualifi ed, for aircraftPenetrant : P series, Developer : D seriesEmulsifi er : E series ・ R series, Remover : S series

■Eco-Glo Product List　Penetrant

General purpose (Water washable) EG-2000

NON-DESTRUCTIVE TESTINGNON-DESTRUCTIVE TESTING CC E TESTINGTESTINGCTTTIVVVEE

MARKING

MARKKIINNGGMAMAMAA product with this mark is the product which is eco-friendly with a person

Eco-Magna

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Two types are available - fluorescent and non-fluorescent magnetic particles - for use in such a way that ferromagnetic material under inspection is magnetized and defect on or close to its surface is detected. Wide-ranging product line also includes environmental- friendly products and concentrated types that need nothing but water to dilute into suspension.

Super-Magna・Eco-Magna

Water conditioning agent are used when it is necessary to increase wettability of material surface with particle suspension or uniformize particle dispersion.

Magnetic Particle Testing Materials

Conditioning agent Super-Magna・Eco-Magna

Super-Magna /

Eco-Magna LY-Conc.

ApplicationSteel・Metal, Transportation Machinery, Electric・Gas・Oil・Chemical Plant, Machineryand parts, Electric Appliances, etc.

■Super-Magna Product List　Fluorescent Magnetic Particle

General purpose (Materials, Machined parts)

High brightness/Autmatic testing

Precision testing

General purpose (Materials)


LY-10 (for water)

LY-20 (for water)

LY-30 (for water)

LY-40 (for water)

LY-50 (for oil)

　Fluorescent Magnetic Particle AerosolOil based

Water based

Rapid dry

LY-10 sol (oil)

LY-10 sol (water)

LY-10 sol (rapid dry)

　Non-Fluorescent Magnetic ParticleFor Dry usage

For Wet usage

WD-55 (White),

WD-103Y (White),

RD-203 (Red)

BW-334 (Black)

■Eco-Magna Product List　Concentrated Fluorescent Magnetic Particle　Suspension


High brightness/Autmatic testing

Precision testing

General purpose (Materials)

LY-10 Conc.

LY-20 Conc.

LY-30 Conc.

LY-40 Conc.

■Product ListWater conditioner (Liquid type)Oil conditionerInhibitor

EC-4 (Eco Type), BC-700SO-220B, SO-220CAR-100K, AR-200K

Eco-Magna EC-4

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Composed basically of liquid tanks in plural number, rinsing chamber, drying chamber and inspection station. Optional systems with standard equipment plus automatic conveyor, etc. are also available.

Penetrant Testing Unit

No-Draining Fluorescent Penetrant Inspection Unit MH-1

■FEATURES・Drainage facilities are not necessary.・Process ability of test line improves remarkly, without

dry process bottlenecking.・Economical because cleaning solvent is recyclable.・Optional systems are available, custom-designed and

built to customer's products to be inspected.

Fluorescent Penetrant Inspection Unit MA-1

■FEATURES・Mass inspection of aircraft parts, etc. is possible to

effi ciently carry out with limited manpower.・Three types of standard units are available for choice

to the size of product to be inspected.・Optional types are available, designed and

manufactured to customers' purposes.

Booth Type Fluorescent Penetrant Inspection Unit

■FEATURES・Ideal for inspection of large machine parts and

machined products.・Spray gun for penetration treatment, washing treatment

and development processing.・Use Handy Black Light for observation.

Cleaning Apparatus(Etchinng Apparatus)

Penetrant InspectionWaste Liquid Treatment Device

Penetration Inspection Pretreatment Device・Compatible with metal parts for Aerospace Industry.・Acid cleaning and alkaline degreasing cleaning are also supported.・Wash water recycling device included.・We can propose exhaust gas scrubbing equipment.

UF Film Waste Water Processing Unit・Since it does not use chemicals, sludge processing is

unnecessary・Space-saving design; automatic operation is possible


MARKING

MARKKIINNGGMAMAMA

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Magnetic Particle Testing Unit

Composed of a magnetizer, magnetizing power supply, magnetic particle suspension spraying equipment, inspection station, etc. Equipment designed and manufactured to different shapes, materials and uses of product to be inspected are available for extensive applications from steel billet to automobile part.

Full Automatic MPT System for Steel Billet (Super Line-magna)

■FEATURES・Full automatic magnetic particle testing unit for square

billets・In combination with image processing, automatically

carries out defect detection and admission decision

Standard type Magnetic Particle Testing Unit

■FEATURES・Magnetization by axial current method, coil method.・Demagnetizing function provided.・Integrated with high-intensity Black-Light.

Magnetic Particle Inspection system for Steel Billet to be installed on the roller table Line-Magna / Billet Grinding Magna

Billet Grinding MagnaLine-Magna

■FEATURES・Magnetic particle testing unit for use in square billet

production lines・Billet Grinding Magna is used in combination with a

magnetic particle testing unit and a scratch removal unit

Hand-Magna

・Energy-saving and available in six types, depending on purpose

NC-2Y

Tesla-Meter

Analog : HTM-2M (0-2mT/0-4mT)Digital : JTM-2000D (0-20mT/0-200mT)

HTM-2M

Specimen

Specified by JIS, AMS and ISO standards. Used for checking magnetizing direction, intensity, etc.

ISO reference block type1

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Magnetic Particle Testing Unit

Full Automatic MT system for automobile parts

■FEATURES・By 3-pole coil method, it can detect the defect without

stopping and touching the product while it is being transferred.

・By adopting image processing with CCD camera, it prevent human error and inspect constantly to achieve a high & stable inspection level.

Eddy Current Testing Unit

Designed to generate an AC field on the surface of metal and detect field changes caused by flaws. In addition to standard unit with Θ-probe, optional versions designed to suit work to be inspected are available.

Pipe End Eddy Current Testing UnitCB Bore Eddy Current Testing Unit

Best suited for detecting metal surface defects of pipe, etc.

Best suited for detection of fl aws developed between bores in cylinder block.

UT/MLFT UnitInspection equipment suitable for inspection on steel refining line.By using a combination of the two devices, it is possible to simultaneously inspect the surface and inside of the inspection object.

Magnetic Leakage Flux Test UnitUltrasonic Test Instrument

It is a device that inspects metallic materials and resins using ultrasonic waves, detect the surface and internal fl aws measure the dimensions such as thickness.Data processing according to various standards such as JIS and API image processing of visualization are also possible.

Apparatus that detectfl aws by detecting the magnetic fl ux leaked from fl aws on the surface by magnetizing the metal.Ideal for high speed, fully automated surface flaw detection with refi ning line.


MARKING

MARKKIINNGGMAMAMA

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Extensively used for fluorescent penetrant flaw detection, fluorescent magnetic particle flaw detection, detection of oil leaks, oil stains and dirt and so forth. Visibility of defect and contamination on smooth and wet surfaces is excellent, thanks to the effect of halation cut filter (patented).

Ultraviolet Light (Black-Light)

Stationary high intensity type Black-LightSuper-Light E-150 (1500W)

■FEATURES・UV intensity : >9000μw/c㎡ (at 800mm from fi lter)・UV intensity : >11000μw/c㎡ (at 600mm from fi lter)・Lamp body dimension : 420W×315d×235H (mm)

Digital UV Light Intensity TesterUV-2500Ⅲ

■FEATURES・Wavelength range to be measured:360nm±20nm・Dimension/weight : 85W×30D×160H (mm), about 0.4kg・Measurable UV intensity range : 0-30000μW/c㎡

Portable type Super-LightD-10C (70W)

■FEATURES・UV intensity : >7300μw/c㎡

(at 381mm from fi lter)・Dimension/weight : Φ110×135Lmm, about 0.5kg・Stabilizer case : 266W×166D×220H (mm),

about 2.1kg

Portable type LED Super-LightD-10L (16W)

■FEATURES・Energy-saving instant-on lighting by LEDs ・UV intensity : >4500μw/c㎡ (at 381mm from fi lter)・Dimension/weight : Φ110×135Lmm, about 0.5kg・Stabilizer case : 266W×166D×220H (mm),

about 2.0kg

Stationary type Super-LightD-40/E-40 (400W)

■FEATURES・UV intensity (D-40) : >4200μw/c㎡ (at 600mm from fi lter)・UV intensity (E-40) : >5500μw/c㎡ (at 600mm from fi lter)・Distribution reference : A uniform distribution (D-40)

A its center of distribution (E-40)・Lamp body dimension : 310W×253D×270H (mm)

Stationary Type Super-Light E-40LA-4A

■FEATURES・Energy-saving instant-on lightning by LEDs.・Ideal for continuous Lighting.・Adjustable ultraviolet intensity.・UV Intensity : >4000μW/cm² (at 600mm from fi lter)・Lamp body dimension : 695W×350D×270H (mm)

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Related Products (Chemical Products)

Y.MU2000-D Y.CT Compact

Black Magnetic Powder■FEATURES・It is not applicable to Organic

Solvent Poisoning Prevention Rules, there is no danger of toxicity / fl ammability.

・High sensitivity inspection is possible by using ultraviolet light in combination.

■FEATURES・Renowned, Robust, Reliable digital X-ray inspec

on system for rough locations.160kV, 225kV, 320kV, 450kV type

■FEATURES・Compact industrial computed tomography

system.450xV tube and enhanced LDA.(Max. product size φ600 x 750mm)

Parts-Cleaner FT

Degreasing solvent Cleaner

■Super-Clean Product ListST・JSTMTBP-3

Quick cleaning product due to high injection pressure.Suitable for maintenance at Power plants due to low halogen/sulfur type.Dipping type product is also available for slow-drying.Exclusive remover for No-Draining PT Unit.

■Parts-Cleaner Product ListFT・J Large & economical size product (840 type) with increased volume.

Highly safe industrial cleaners free of organic solvent poisoning preventive control. Capable of quickly removing grease and oil deposits from machines, parts and materials.

Super Clean ST

Contrast Paint - White■FEATURES・Precision machinery for scribes.

Idea l fo r cont rast pa in t a t magnetic particle testing.Quick-drying and quick fi nish so effi cient. 450 type aerosol.

X-ray Inspection System

Related Products (Mechanical Products)


MARKING

MARKKIINNGGMAMAMA

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Ultrasonic Test Instrument

Related Products (Inspection Apparatuses)

Hardness Tester (portable type)

Coating thickness meter

Hardness Tester

UI-27

EQUOTIP Piccolo

DUALSCOPE

EQUOTIP550

■FEATURES・Multi-purpose, from R type to automatic testing

and special uses・Equipped with 12 types of frequency band fi lters

Handy Black-Light

UV-9L

■FEATURES・UV-LED inspection lamp・Ultra-compact, lightweight, and easy to carry

■FEATURES・Products meet ASTM standards.・Available for easy conversion to every hardness

scales.・Eco-friendly charge method is adopted.

■FEATURES・Two measuring methods are available - the magnetic

induction method and the eddy current test method・Easy to measure coating thickness of very small

parts and curved surface

■FEATURES・Available for easy conversion to every hardness

scales.・USB connection enables mutual communication

between Tester and PC.

Ultrasonic Test Instrument

UI-S7α

■FEATURES・Small-size, light-weight and compact housing

of dripproof and dustproof construction・Variegated interface functions

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Marking

Paint marking equipment is useful in eliminating human errors, saving labor, improving working environment and reducing running cost. A variety of marking equipments from standard to optional are designed and manufactured.

Character Marking Equipment

Standard Model

Paint Jet Printer PJ-1B

Pump Unit Controller Printing Machine

●Marking Sample●

■FEATURES・Automatic Marking System・Capable of marking characters on small-diameter

pipes and small-size sections・Marking speed (MAX : 276m/min (type-0) ) ・Non-fl ammable and Flammable special paint・On-demand system contributing to running cost

reduction

Paint Jet Printer PJ-2

■FEATURES・Marking large characters with 43mm to 142mm height・Failure self-diagnosis system・Marking on high temperature surface (up to 300℃ )・Easy resumption of operation from failure・Quick-drying marking・High speed marking (120m/min, nozzle angle 90 ﾟ)

Pump Unit Controller Printing Machine



MARKING


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Steel Pipe Marking Machine

Thick plate Marking Machine

Marking System

Small/Medium Diameter Pipe Marking Machine

Large Diameter Pipe Inner/Outer Surface Marking Robot

Steel Plate Marking System

Steel pipe Inner/Outer Surface Marking Machine



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Identification Marking Equipment

A variety of marking equipment from standard to optical are designed and manufactured to customers' needs - reliability, response speed, marking size and shape.

Shot Marker M-30S

Shot Marker S-10S

Typical applications・"Inspected" marking / Part position marking・Tire/wheel unbalance position marking・Part identifi cation marking / ・"Passed"/"Rejected" marking

Shot Marker M-20S・M-30S/ Marking Gun MG-20PS■FEATURES・Use of special marking gun eliminates paint clogging.・High speed response to marking command・Capable of marking on oil/water wet surface.・Provided with convenient device to indicate liquid shortage sensor.・Greatly paint-saving, thanks to spot painting・Marking pattern: Approx. 15mm in diameter・Air operation type pumps are applied for safety measures

■FEATURES・Marking width (size) adjustable.・Marking pattern clear with little paint dispersion.・Environment-friendly spray type capable of marking with little waste of paint.・Rapid quick drying with atomized air from two-fl uid nozzle.・Marking paint is selectable, non-fl ammable or fl ammable, depending

on intended use.・Air operation type pumps are applied for safety measures

■FEATURES・Multipurpose marking from resin to metal.・Wavelength 1.064mm, Output 10W to 50W.・Four interchangeable Fθ lenses 65mm to 240mm.・Laser head is detachable.


Marking Gun MG-20PS

Dedicated paints for marking/printing equipment. Select paints for printing, marking, special use and eco-product as required.

Paint

Eco-color

Fiber Laser Marker

Eco-color

■Product ListPSGMSGLSGHT-1000

PMW

Remover

Dedicated use for printer・More than 5 colorsFor marking equipment・More than 8 colorsFor colored marking・More than 12 colorsExclusively for high-temperature marking. Water basedExclusively for middle-temperature marking. Water based, Non-dangerous goodsG type (Low toxicity・quick drying)

Laser Marker


MARKING


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Micro Impact Stamping Equipment

Stamping Equipment

This is an micro impact stamping equipment designed to operate using a pneumatic vibration stylus. Mainly used for marking automotive parts.Available in stationary and portable types.


■FEATURES・Capable of high-grade and high-speed marking・Best suited for permanent marking on metal

and plastic parts.・Applicable to casting/machined, uneven and

curved surfaces as well・Suitable for two-dimensional code marking.

Related Products

Super Marker Pen (Color : Red)

■FEATURES・Best suited for marking nuclear power equipment and

related parts.・Non-water soluble.・Content of halogen elements are minute amount. (Less than 100ppm Chlorine・Fluorine, less than 50ppm sulfur)

Deburring machine

■FEATURES・Suitable for Steel billet/slab・Roller table speed up to 20m/min・Small yet rigid in construction, trouble-free and easy to

install

Offl ine Portable Stamping MachineThis is a system for stamping content read with a barcode reader by means of a handy stamping machine. The stamping machine employs an electromagnetic method, and can stamp without the use of air. It is ideal for product identification and management of steel materials.

■FEATURES・Incorporates a barcode reader, panel computer, handy stamping

machine, and stamping controller on a four-wheeled trolley・Easy-to-transport, convenient, compact integrated trolley ●Marking Sample●

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＊ When exporting from Japan or taking out of Japan goods and products handled by our company (including services), designated procedures based on regulations and laws determined by the government of Japan must be followed.Please confirm these beforehand with the person in charge at our company.

＊ Please be advised that some products in Business line of MARKTEC are not available for the restricted area.

＊ All specifications and designing are subject to change without notice.17.7.500（十）

Integrated supplier of Non-Destructive Testing and Marking

www.marktec.co.jp

Headquarters17-35, Omori Nishi 4-chome, Ota-ku,Tokyo 143-0015 JapanTel．+81-3-3762-4451

East Service Center Salaes & Overseas Sales17-35, Omori Nishi 4-chome, Ota-ku,Tokyo 143-0015 JapanTel．+81-3-3765-1712 (Sales)Tel. +81-3-3762-4453 (Overseas Sales)

West Service Center SalesDaido Seimei Esaka Bldg., 10F23-101, Esakacho 1-chome, Suita-city, Osaka 564-0063 JapanTel．+81-6-4861-3700

Narita Plant681-4, Kichioka, Narita-city,Chiba 287-0225 JapanTel．+81-476-49-3160

Overseas OfficeMarktec Jakarta Representative Office (Indonesia)

Overseas SubsidiaryMarktec China Corporation (China)Marktec Korea Corporation (Korea)Marktec Asia Co.,Ltd./ Marktec Corporation (Thailand) Co.,Ltd. (Thailand)

MARKTEC Corporation

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Marking System Non-destructive Testing