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Mark R. Mazur digital prepress consultant [email protected] (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated market

Mark R. Mazur digital prepress consultant [email protected] (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

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Page 1: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

Mark R. Mazurdigital prepress consultant

[email protected](302) 999-2534

Cyrel® Packaging Graphics Products

applications of G7 in the

corrugated market

Page 2: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

flexography

strengthscycle timevariable repeatwide variety of substrateshigh speedenvironmentally friendlylower total delivered cost

weaknessesquality perceptionlack of standards

Page 3: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

G7 is all about standardization

Page 4: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

what color is this block

Page 5: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

G7 will tell us the color - whether you can print that color is a different issue.

Page 6: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

ISO

FOGRA(Europe)

ANSI(North & South America)

Japan

ECI

PPA

CGATS NPES

SWOP

SNAP

IPA(IDEALLIANCE)

FTA(FIRST)

GRACoL

Page 7: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 standards

ink color

gray balance

neutral print density curve (NPDC)

simply put: if the inks are the same and the tone

reproduction is the same the printed result should be the same.

Page 8: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 standards

ink specifications - ISO 12647-2 L a b c hCyan 54 -37 -50 62 233Magenta 47 75 -6 75 355Yellow 88 -6 95 95 94Black 18 0 -1

Tolerances L ± 3, a & b (± 2).

Page 9: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

gray balance

gray a b50% C 40%M 40%Y 0 -2

Page 10: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 standardsstandardized "Neutral Print Density Curve"

G7 Neutral Print Density Curve

Target Dot Percentage

Neu

tral

Pri

nt

Den

sity

0.50

1.00

1.50

2.00

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

K

CMY

Page 11: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

G7 postulate

all you need is solid ink color, gray balance

and the neutral print density curves to define all

4,294,967,296 colors in a process image

Page 12: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

lets start with ink

Page 13: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

confusionjust looking at cyan

ISO 12647 Gloss Coated Wood free 54 62 233ºISO 12647 Matte Coated Wood free 54 59 236ºISO 12647 Gloss Coated web 54 56 229ºISO 12647 Uncoated White 62 45 239ºISO 12647 Uncoated yellowish 58 43 234ºISO 2846-5 Uncoated pap/Corr.board 58 50 240ºISO 2846-5 Coated Paper 54 62 234ºISO 2846-5 Film/Foil 50 49 227ºFIRST Solvent 56 62 229ºFIRST Water 59 59 230ºFIRST UV 56 59 230º

L c h

Page 14: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 standards

ink specifications - ISO 12647-2 L a b c hCyan 54 -37 -50 62 233Magenta 47 75 -6 75 355Yellow 88 -6 95 95 94Black 18 0 -1

Tolerances L ± 3, a & b (± 2).

Page 15: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

examplesnewspaper

Page 16: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

examplescorrugated

Page 17: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

examplesfolding carton

Page 18: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

exampleslabels

Page 19: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

exampleswide web film

Page 20: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

examplesenvelope

matte coated

Page 21: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

exampleswide web film

Page 22: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

same inkanilox A anilox B

Page 23: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

gray balance

gray a b50% C 40%M 40%Y 0 -2

Page 24: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

nothing new for flexo

Page 25: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40

neutral gray density

colo

r de

nsity

(C

,M o

r Y

)

Page 26: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

what is differentthe old dot gain targets would tell you where you are

G7 - tells you where you are, where youwant to go and how to get there!

Page 27: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

gray control pointsK

25%

30%

40%

50%

75%

C/M/Y

25/19/19 %

30/24/24 %

40/33/33 %

50/40/40 %

75/66/66 %

Density

0.26

0.31

0.42

0.54

0.91

Density

0.22

0.27

0.38

0.50

0.89

Dot %

40.6%

47.3%

59.5%

69.8%

88.9%

Page 28: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 standardsstandardized "Neutral Print Density Curve"

G7 Neutral Print Density Curve

Target Dot Percentage

Neu

tral

Pri

nt

Den

sity

0.50

1.00

1.50

2.00

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

K

CMY

Page 29: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

GRACoL 7 Neutral Print Density Graph (K)

Target Dot Percentage

Neu

tral

Pri

nt

Den

sity

0.50

1.00

1.50

2.00

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Page 30: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

0.00

0.50

1.00

1.50

2.00

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

GRACoL 7 Neutral Print Density Graph (CMY)

Target Dot Percentage

Neu

tral

Pri

nt

Den

sity

Page 31: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 Characterization

Step 1: Print the P2P target

Page 32: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

measure the P2P target

Page 33: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

determine adjustments

Page 34: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

adjust profile target based on P2P target

and print

Page 35: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

the G7 wide web test target

Page 36: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

last step: varify

Page 37: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

current software limitationmust go to press

twice

could get all information from an IT8.7/4 then apply adjustments

mathematically to profile

Page 38: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

corrugated example

Page 39: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

let's get quantitative

Page 40: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 41: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 42: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 43: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

varification run

Page 44: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

varification run

Page 45: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

varification run

Page 46: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 47: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 48: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 49: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated
Page 50: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

let's get quantitative

how close can we make a label press

match the GRACoL2006_coat

ed1 standard

Page 51: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 52: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 53: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

initial standardization run

Page 54: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 55: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 56: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

final varification run

Page 57: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated
Page 58: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated
Page 59: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

why flexo should embrace G7

simplify the prepress workflowreduce costsuniform appearance across printing industryease of repurposing artworkglobalizationit is what our customers - the print buyers are demanding

Page 60: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

thank youSteve Smiley

Vertis

Page 61: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

Jay [email protected]

Training/Testing/Research Coordinator

Li-Wen [email protected]

Graduate Student

thank you

Page 62: Mark R. Mazur digital prepress consultant mark.r.mazur@usa.dupont.com (302) 999-2534 Cyrel ® Packaging Graphics Products applications of G7 in the corrugated

Thank you!

Mark R. Mazurdigital prepress consultant

[email protected](302) 999-2534

Cyrel® Packaging Graphics Products

applications of

G7 in the corrugated

market