Marinho-Chemical Sector Review

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    THE CHEMICALS AND PHARMACEUTICALS SECTOR: A REVIEW

    INTRODUCTION

    Nigerian Manufacturing Sector - Past and Future

    A strong and prosperous Nigeria will depend upon a vibrant and growing

    manufacturing sector that can renew and create national competitive

    advantages in the midst of rapid technological change and globalization of

    markets production and innovation. The manufacturing sector provides the

    greatest opportunity for the transformation of the Nigerian economy from a

    mono-cultural economy to a diversified one. It is an antidote for

    unemployment, a creator of wealth and the threshold for sustainable

    development.

    Several challenges have impeded the growth and competitiveness of theNigerian manufacturing industry over the last decades. These includegrossly inadequate physical and socio-economic infrastructure, inadequatelyskilled manpower, unfavourable trade policies and uncoordinated industrialpolicies. Currently, the cost of doing business in Nigeria is very high due tothe constraining factors of inadequate infrastructure (including power,telecommunications, transportation etc.). In addition, high fuel costs,security costs, business registration costs, interest rates, exchange rates andmultiple taxes from the various levels of government have resulted inincreased unit price of manufactures and low capacity utilization rates.Government must give priority attention to institutional reforms that canenhance the public sector delivery of different infrastructure componentsand reduce induced costs ofdoing business at the various levels of government.

    Despite these vast challenges, there exist many opportunities that ifharnessed can propel Nigeria to the top league of manufacturing countriesworldwide. It will be necessary for the Federal Government to institutepolicies and initiatives that will enable the manufacturing sector capitalise onopportunities such as increased local and international demand formanufactured goods, availability of natural resources and cheap labour.

    Increased efficiency and productivity are required to ensure competitivenessand growth of the manufacturing sector and the Nigerian economy as awhole. Hence, it is imperative that a host of factors, includingmacroeconomic stability, availability of stable power supply, innovation,technology, skills acquisition and quality infrastructure, are in place to drivethis growth.

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    For Nigeria to attain the Vision 2020 intent of the FG, the strategy plan forthe manufacturing sector herein must be fully implemented and themonitoring framework defined in the sector implementation roadmap strictlyadhered to. This strategy plan is spearheaded by the vision and objectivesdefined for the manufacturing sector.

    Historically, the macro-economic policy context underpinning

    industrialization of Nigeria can be divided into six distinct periods marked by

    significant shifts in economic policy management. These periods are:

    1. Colonial Pre-Independence Period

    In this period, nationalists saw industrialization as the key to economic

    independence and the elimination of poverty and unemployment. Hence,

    the Colonial Development and Welfare Acts and several Ordinances to

    promote industrial growth were promulgated.

    2. Immediate Post-Independence Period (1960-1966)

    The immediate post-independence economy was characterized by

    deterioration in terms of trade and the rise of the oil economy. The

    manufacturing sector was dominated by a few European commercial firms

    and it contributed only 4.8% of GDP in 1960. (Beran et al., 1999). While

    agricultural production began to decline, manufacturing, oil health and

    education grew in comparison to other sectors.

    3. Post Civil War Oil Period (1970-1979)

    The post civil war economy was dominated by the oil boom which enabled

    expansion of infrastructure and public sector investment in large scale

    manufacturing concerns. This expansion was aimed at achieving import

    substitution of foreign consumer goods and consumer durables. Import

    substitution policies were introduced which made the sector heavily

    dependent on imported raw materials and capital goods, protection from

    foreign competition and preferential treatment in foreign exchange

    allocation (Adewuyi, 2006). This resulted in lack of competitiveness and thecreation of a manufacturing base that had insignificant backward and

    forward linkage effects with the rest of the economy.

    4. Transition to the Austere Economy (1980-1986)

    By 1981, oil revenue had sharply declined resulting in a high deficit financing

    that drained the external reserve and the piling up of foreign debt. In 1982,

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    the loss of reserves and accelerating inflation prompted emergency

    stabilization policy measures such as advance deposits for imports, increase

    in import duties, review of import licences, upward review of excise duties,

    interest rates and prices of petroleum products. These policy measures

    brought a lot of stress on the productive sector of the economy and there

    was a decline in performance of the manufacturing sector with dramatic loss

    of production capacity resulting in gross losses in output and employment. It

    was reported that the aggregate index of manufacturing fell by 26% in 1983

    and average capacity utilization in industry declined from 73.3% I 1981 to

    38.2% in 1986.

    5. The Structural Adjustment Programme (SAP) Era

    The Structural Adjustment Programme introduced in 1986, was a medium-

    term strategic policy programme aimed at revamping the economy under

    persistent recession and setting it on the path of sustainable growth. It wasacknowledged as a profound economic reform aimed at addressing the

    inherent weakness of the economy and introduced measures such as

    liberalized regulations governing the import of capital goods, raw materials

    and components, the creation of import substitution industries, and

    beginning in 1988, privatization and commercialization of industrial

    concerns. There was evidence of deliberate shift to local raw materials

    sourcing by industry as one of the ways to cope with some of the challenges

    of this era. The increase in the cost of imports and pressure by government

    resulted in the rise of local raw materials sourcing by industry from 38% in1985 to 50% in 1988.

    6. The Regime of Further Economic Liberalization Resulting in

    Emergent MACRO- Economic Stability (1999-date):

    The decade of the 1990s was mostly a period of economic and political crisis

    in Nigeria largely due to authoritarian military rule. The return to democratic

    governance in 1999 introduced a new opportunity for political and economic

    freedom, which enabled economic debate and planning for growth and

    poverty reduction. The outcome was an emerging economy with relatively

    stable exchange rate, fairly predictable macro-economic environment and

    good prospect for growth. The GDP growth rate which was only 1.1% in

    1999 recorded an average growth of 5.4% between 2000 and 2004 and rose

    to 6.9% in 2005. Value added in manufacturing grew at an average of 8.8%

    between 2000 and 2004. Capacity utilization rose from about 34% in 1999

    to over 53% in 2007. In recent years, investment in the manufacturing

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    sector has been very low- indigenous manufacturing firms, multinationals

    and investors aiming to avoid the nations challenging social and

    infrastructural landscape have shut down or relocated outside the country.

    Nigerian Manufacturing Sector Assessment

    Nigerias manufacturing sector is assessed on three interdependent levels -industry performance, economic and social contribution. The result of theseassessments show the sector performs poorly on all three fronts. However,due to the numerous linkages the manufacturing sector has with othersectors, it has the potential to boost economic growth and stimulate socialfactors of employment generation, wealth creation and poverty eradication.The manufacturing sector through its contributions to GDP, employmentshare and thus per capita income also has the potential to set Nigeria on thepath to achieving the 2015 Millennium Development Goal (MDG) goal oferadicating extreme hunger and poverty.

    The sector has, however, performed woefully and failed to deliver on its highpotentials as reflected by present low capacity utilization, minimal economiccontribution to GDP and low employment share in comparison to othersectors.

    The Nigerian manufacturing sector has failed to undergo the criticalstructural transformation necessary for it to play a leading role in economicgrowth and development. The sector is structurally weak and basicindustries such as iron, steel and petrochemicals are not fully in place. Thetechnological base for manufacturing is lacking, largely due to the near

    absence or inadequacy of research and development efforts and lightmanufactures, which depend entirely on imports for machinery, equipmentand spare parts, are prevalent. These factors have led previousdevelopmental plans to describe the Nigerian manufacturing sector as one ofmere assembly plants. In addition, the skilled manpower necessary toguarantee competitiveness in the modern day, dynamic and globalised worldis lacking.

    Consequently, the sector is unable to attract the necessary investment foreconomic growth and remains an insignificant player in the economy. Inrecent years, the sectors share of GDP has remained less than 5% of the

    annual average, contributions to foreign exchange earnings have beenminimal and share of employment and government revenue generated havebeen low. In short, the manufacturing sector has failed to be recognized as amover of the nations economy.

    Manufacturing by Year 2020Over the next eleven years, the manufacturing sector will remain one of theprincipal means by which wealth is created and the emergence of new

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    manufacturing technologies, spurred by intense competition, will lead todramatically new products and processes. By year 2020, it will becomeincreasingly important for countries to focus on technologically drivenmanufacturing sub-sectors, such as electronics, automobiles etc, as a meansto drive national growth and productivity.

    By 2020 it is expected that manufacturing growth rates will start to declinein developed countries while their service sectors grow. However, suchcountries will continue to remain competitive and add value to the industrythrough innovation, improved productivity and the ability to create highpaying jobs. Developing countries, on the other hand, will gradually shifttowards traditional manufacturing and mass customization.

    The Chemicals and Pharmaceuticals Sector

    The Chemicals and Pharmaceutical industry has a potentially large market in

    Nigeria and the West African sub-region. There has been a significantincrease in the number of Nigerian companies participating in this sub-sector, which was hitherto dominated by foreign companies. The mission forthe Pharmaceuticals sub-sector is to produce at least 75 percent of thenations drug needs by 2020. To further harness the opportunities in thisindustry, the following are some strategies and initiatives for thedevelopment of the sub-sector:

    Strategies and Initiatives for the Chemicals and Pharmaceuticals

    Industry

    Achieve World Health Organization (WHO) Good Manufacturing

    Practice (GMP)

    Certification for the top 25 Pharmaceutical manufacturers in Nigeria

    Obtain special long term funds to build/refurbish plants CBN/Bankswith FGN subsidy

    Hire global Consultants to lead the certification efforts FGN, NEPAD,

    ECOWAS, WAHO to support

    Increase local sourcing of raw materials to achieve at least 50 percentof total inputs

    Establish primary production plants FGN subsidized funding,

    multilateral agency funding

    Strengthen local R&D facilities FMST to ensure pharmaceuticalagencies are focused on backward integration

    Expand range of products, especially sterile

    Obtain special long-term funding

    Invest 10-25 percent of profits in R&D

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    Enter into strategic alliances acquisitions and mergers, franchisesand partnerships

    Eliminate unfair trade practices

    Strengthen NAFDAC

    Strategic alliance with border control Train, Immigration/Customs,

    introduce intelligence surveillance, incentive security agents Restructure the distribution system

    Adopt the new drug-mart concept

    Encourage OPS investment in distribution

    Strengthen key regulatory agencies PCN/NAFDAC

    Provide at least 25 percent of all drugs supplied to the ECOWAS region

    Push for regulatory harmonization WAPMA/WAHO intervention

    Push for ECOWAS trade liberalisation protocols ECOWAS/Presidency

    intervention

    Remove all non-tariff barriers

    Promote intra-regional transportation network airlines, shipping lines,road transportation

    Upgrading of quality of locally sourced materials

    Federal Government to institute and/or upgrade R&D/Quality Control

    Institutions for the raw materials utilised in the industry.

    Encourage pharmaceutical industrialists to invest in the production of

    fine chemicals

    Federal Government and Organized Private Sector (OPS) to form Joint

    Ventures

    Federal Government to provide tax and tariff relieves

    The Petrochemicals IndustryCurrent PositionNigeria has a population of over 160 million people and an abundance ofnatural resources, especially hydrocarbons. It is the 10th largest oil producerin the world, the third largest in Africa and the most prolific oil producer inSub-Saharan Africa. The petrochemical industry is focused around the threeCentres of Kaduna, Warri and Eleme with eight oil companies and about 750independents all active in the marketing of petroleum products.

    The Nigerian economy is largely dependent on its oil sector which supplies

    95% of its foreign exchange earnings and the downstream oil industryhappens to be another key sector. However, the countrys four oil refineries- with a nameplate capacity of 445,000 bbl/d do not refine enough oil tomeet the demands of the growing domestic market. Problems such as fire,sabotage, poor management, lack of turn around maintenance andcorruption mean that the refineries often operate at 40% of full capacity, if atall. This has resulted in perennial shortages of refined products and theneed to increase imports to meet domestic demand. Also, irregular and

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    infrequent Turn Around Maintenance (TAM) of refineries and award of TAMcontract to incompetent contractors have resulted in the deterioration ofexisting refineries.

    Opportunities

    The most promising development is the US$2.5bn Viva Methanol methanol-to-olefins (MTO) project will have a positive impact on the countryspetrochemicals sector. The facility is scheduled for start-up in 2012 withcapacity of 1.3mn tonnes per annum (tpa) of ethylene and propylene, 2.5mntpa methanol 400,000tpa of PP and 400,000tpa of HDPE. However, judgingby Nigerias past experience handling large petrochemicals developments,the MTO project will face delays may not come on stream over the forecastperiod to 2013. Poor infrastructure, political instability, labour militancy,sabotage, poor management and corruption will remain barriers toinvestment which raised the risks and start-up costs of downstream projects.Unless these are addressed, it remains doubtful that the government would

    be able to expand the petrochemicals sector. Consequently, Nigerianpetrochemicals capacity will remain at current rates: 300,000tpa of ethylene,125,000tpa of propylene, 250,000tpa of PE and 80,000tpa of PP.

    The petrochemicals sub-sector has been targeted for privatization in order toimprove efficiency and add value to Nigerias oil and gas output. There aredoubts that any serious investor would consider Nigeria a viable option fordeveloping and expanding its petrochemicals sector. This has been provenby the governments repeated failure to attract any interest in its proposedprivatisation of petrochemicals companies.

    ChallengesThere are various challenges associated with investment in the downstreamsector in Nigeria. These can be summarised as follows:

    High level of corruption: Strong cabal in government benefiting from the in-operation of the refinery

    Lack of accountability: Over $200 million spent on turn aroundmaintenance of the refineries over the last two years with little or no sign ofimprovements yet no one has been held accountable

    High level of government regulations: The fact that price of petrol isregulated by government has discouraged investment in the downstreamrefining sector as the current price is not profitable for investors.

    Low approval limits of $50,000 for Managing Director of refineries. Approvalfor any expenditure above this must be sought from the Federal Government

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    Pricing inflexibility in the Nigerian Market: High probability of industrialstrike actions by Unions and Civil Organizations if prices are deregulated orincreased in Nigeria

    Poor security in oil region: Vandalising of pipelines resulting in irregular

    supply of crude oil feedstock to refineries

    Unstable investment environment in Nigeria- Policy instability in Nigeria as change in government may mean

    change in policy- Militancy and host communities restiveness

    Imperatives Full deregulation of the Nigerian downstream refining sector Establishment of private refineries - This may increase fuel prices in theshort term but will result in cheaper fuels in the long term

    Provision of additional incentives by government to encourage investment Guaranteed crude feedstock as incentive to private refinery operators.

    Hydro-Carbon Based IndustriesSignificant investment is required in the hydro-carbon based industry tostimulate growth in the chemical and other sub-sectors. This will accelerateproduction of basic raw materials such as polypropylene, poly-vinyl chlorides,linear-alkyl benzene, resins and other polymers used in paints, plastics,pharmaceuticals, LPG, foam, printing and publishing and other industries,etc. Strategies for the hydro-carbon based industry are as follows:

    Establishment of private refineries and privatisation of existingpetrochemicals and oil refineries Resolution of the petroleum products pricing/subsidy issue Phased import deletion of chemicals that can be produced locally Partnering with R&D institutes and energy companies to increaseavailability of basic raw materials The setting up of national plastics engineering and tooling Centres Funding of organised research for plastics and foam industries in relevanttertiary institutions

    The Pharmaceuticals IndustryCurrent PositionThe Pharmaceuticals Manufacturers Group of the Manufacturers Associationof Nigeria (PMGMAN) estimates that, the Nigerian pharmaceuticals marketmay be valued at approximately N150.0bn (US$1.3bn) employs about

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    500,000 people and is responsible for up to 60.0 percent of production in theEconomic Community of West African States (ECOWAS) region. According toPMGMAN data, the local market of pharmaceutical producers (accounting foran estimated 35.0 percent of market size) is a highly fragmented one. Theindustry consists of 128 registered local pharmaceutical manufacturing

    companies, 292 registered importers, 724 registered distributors as well as alarge number of unregulated manufacturing, importing and distributionbusinesses. The size of this unregulated market is difficult to accuratelyquantify as these operators hardly make returns to industry associations orregulatory bodies.

    OpportunitiesVast potentials exist in the Nigerian and West African markets. The ability tosource materials locally will also make a big difference in increasing ourcompetitive advantage. Local production of pharmaceutical goods is a goodincome diversification strategy, however, the Federal Government needs to

    sponsor local R&D in Universities and research institutes. The future is inresearch and development and if developed, this offers an avenue throughwhich to increase our global competitiveness and other areas of competitiveadvantage. Local manufacturers need to partner with local manufacturersand R&D institutions in order to promote the sector, thus making theindustry competitive, based on its present strengths.

    ChallengesThe Pharmaceuticals sub-sector has sufficient capacity for meeting Nigeriasrequirement but capacity utilization in the sub-sector is low. Issues such asthe following have brought about this problem:

    Distribution is a key challenge as the present systems are not standardizedor modern and hence not up to international standard. In addition mostgoods are still sold in the open market With respect to Herbal Manufacturers, very few meet set standards and thequality of their products is very poor Adulterated and counterfeit goods are flooding the market and infringingon the available domestic market There is an influx of chemicals and pharmaceuticals despite the ban onsuch products. This results from the penchant for importation of productsdespite the fact that a lot of similar made in Nigeria products meet similar

    standards. Some drugs require significant upgrade and investment to be competitive The high cost of doing business as a result of lack of infrastructure, highfinancing charges, lack of some of the requisite raw materials andinefficient/obsolete technology is another challenge. Distribution is another acute problem. Due to size of country and lack of anadequate, modern and fully developed distribution network, drugs are stillsold in the open market, in gross contravention of best global practices.

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    People who cannot afford quality medication tend to patronize quack/ sub-standard products. Environmentally sensitive policies are required in order to reduce the levelof environmental degradation from the industry.

    ImperativesOur goal of being in the top 20 by 2020 can only be made by leapfroggingother economies and instituting drastic value change as opposed to simpleincremental growth. Hence the following are recommended: Smuggling and dumping of sub-standard products into the country need tobe stopped to ensure a level playing field for local manufacturers. Counterfeiting of drugs needs to be prevented by putting in place localIntellectual Property (IP) laws. This will provide legitimate manufacturers withadequate protection and encourage innovation, research and development. The poor state of infrastructure in Nigeria (especially with regards topower, water and transportation infrastructure) needs to be improved.

    Relevant agencies, e.g. SON, NAFDAC etc., should work together to ensureNigerian pharmaceutical products are globally certified and meet WHOstandards. Sources of new market opportunity e.g. United Nations (UN) assistedprograms on health, and international donor organizations need to beutilized. These corporate bodies typically purchase drugs that are globallycertified and they spend millions of dollars annually to deploy health servicesto the poverty stricken regions of Africa. Participants in the industry need to be more forceful in dealing with thepublic sector. Lobbyists might help in this case. Relevant associations shouldemploy lobbyists who will speak with the Senate and House of

    Representatives regularly to encourage them to see our point of view.* A private organization should be created to liaise with government and theprivate sector to ensure that the needs of the industry are met andconstantly on the front burner with the government.* MAN should also increase their ability to convince government on the needfor incentives and should reorganize itself for lobbying and advocacy toinfluence policies and their implementations. Government must pay consideration to this sector when developing theeconomic stimulus package. This will promote and encourage participation inthe sector. Government must institute a policy of inspections and verification to

    ensure that incentives are granted to companies that qualify. People ororganizations that violate such policies should be amply sanctioned. Dependence on imported chemicals must be reduced and the chemicalindustry must be promoted to the aromatic phase as this will help Nigeriaattain the next level in chemical products manufacture.

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    The Paints Industry in NigeriaAn OverviewThe Paint Industry in Nigeria has been in existence for a number of years andplays a major role in the economy. There is free entry and exit due to the

    rather friendly capital required to set up a business. Additionally, operatingcosts are relatively low, thereby increasing the number and longevity ofplayers that exist. With over 1,000 operators, the industry can beconsidered as saturated. Inefficient regulatory monitoring has inevitably ledto the lowering of standards as fringe players produce more competitive sub-standard paints. Many new entrants get attracted to paint making businessdue primarily to inefficient regulatory practices as well as the attractivecapital requirement. This has inevitably led to the lowering of standards asmost of the fringe players produce sub-standard paints, albeit at relativelycheaper cost which enables them to sell at a lower price.

    Over the years, the paints industry has experienced large scale neglect withcapacity utilization of not more than 40% due to unfriendly manufacturingvariables and heavy dependence on imported basic chemicals whileneglecting the nations abundant raw materials. The country thus losesbillions in foreign exchange annually through the importation of the rawmaterials. Innovation and R&D which are important characteristics of thesector as it is in developed nations, are still at the embryonic stage inNigeria. This is mainly due to lack of investment in R&D by industries in thissector.

    A major characteristic of the industry is the existence of various tiers which

    are determined by criteria such as market share, product quality, averageturnover and reputation. Industry players can be placed into three broadcategories: the first, second and third tiers. The first tier category consists ofmajor players which control a large share of the market and have been inexistence for many years. Some of the companies within this categoryinclude:

    DN Meyer Plc

    Premier Paints Plc

    IPWA Plc

    Nigerian German Chemicals

    African Paints

    Berger Paints

    CAP Plc

    There is a second category which consists largely of medium sized playerswith less control of market share. These companies are characterized byprivate ownerships with majority of the equity control in the hands of a fewindividuals. The third tier category comprises of companies with relatively

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    larger customer patronage than their mid tiers peers (due to lower priceadvantage) but are restricted based on quality. Unlike the more successfulcompanies often regarded as premium paint makers, they concentratemore on emulsion (decorative).

    Standardization of Paints in NigeriaThe Standards Organization of Nigeria (SON) is the major regulatory body forthe Chemicals and Paints industry in Nigeria. They have been challenged bythe sheer number of operators especially the informal paint manufacturersthat fall into the third tier of paint manufacturers. SON has only been able toset standards for household products and they conduct inspection of localpaint factories just twice a year with little or no consideration for leadcontent in paint while the status of input on imported brands is not known.

    Only 15 paint companies in Nigeria have met SON NIS product standard, fourhave been ISO 9000 certified, while others are in the process of certification.Most of these informal paint manufacturers are not register with the PaintManufacturers Association of Nigeria which is the umbrella body of paintmanufacturers in Nigeria and as such their activities especially in the area ofstandards cannot easily be monitored.

    In a recent survey carried out by the Division to ascertain the number oflocal Paints manufacturers in Abuja, it was revealed that there exists of over90 informal Paints manufacturers located around Abuja and its environs.There is, therefore, the need for these informal manufacturers to be

    integrated into the formal sector for proper monitoring and regulations oftheir activities.

    However, a critical attention in the raw materials standard for themanufacture of paints is necessary and this falls under the purview of theCouncil which has a mandate in the research and development of rawmaterials for the industrial development of the Country. Therefore, if thecouncil is able to set acceptable standard for the raw materials needed in themanufacture of paint, this will in turn translate to the production of qualitypaints that meets with international and acceptable standard.

    Demand and Supply of Paints in NigeriaThere are over 1000 companies producing paint in the Country. The biggerones which are less than 10% of the total numbers of companies producingpaint controls about 50% of the market while the remaining market shareare divided among the rest. About 40Million litres of paints are producedand used in the country annually (PMA). In Nigeria, decorative paints have60% of the market share, Industrial has 20%, refinishing 10%, wood finishingand Automative have 5% each of the market share.

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    Importantly also, the uncontrolled level of product adulteration, faking andmerchandising of paints with high nuisance value has eroded the marketshare business turnover. Total investment in the industry is about N15billionwith an installed capacity in excess of 150million litres of assorted paints per

    annum. In 2008, 40 million litres was estimated to have been produced andutilized in the country.

    Status of the Paints Industry in NigeriaThe nations paint industrial sub-sector is at the brink of collapse. Accordingto the Paint Manufacturers Association of Nigeria, which raised an alarm overthe dismal output of the industry in recent time. The association some ofwhose members have closed shop said that with the recent problems facingthem, the industry might collapse if corrective measures are not taken tocurb the situation.

    Over the years, the contribution of this industry has significantly dwindled,mostly due to lack of raw materials. Over 70% of raw materials for theindustry, especially the film forming, lipid based components, are importedand not readily available. In order to address some of the raw materialschallenges of the Sector, the Raw Materials Research and DevelopmentCouncil, (RMRDC) is currently sponsoring three research and developmentprojects which are domiciled in the Department. It is believed that whenthey are concluded, they would impact positively on the industry. Theprojects include:

    1. Development of Calcined Kaolin as Partial Substitute for

    Titanium Dioxide in the Paint Making Industry. As at now,Titanium dioxide is imported 100% for paint manufacture in Nigeria.The R&D work, with the objective to substitute TiO2 with locallyavailable calcined kaolin, has been able to meet 10% substitution.

    2. Studies on the Physico-Chemical Properties of Natural Rubberand Poly/Vinyl Acetate Blend. Paints produced from the blendscompared favourably with Premium Quality (PQ) paints in the market.

    3. Preparation and Characterization of Alkyd Resin using RubberSeed Oil. This project has recorded some success, in that the alkyd

    resin produced was used in formulating dark-coloured paints.

    In furtherance to proffering solutions to the problems of the industry, RMRDCcarried out a survey to update the report of the previous surveys and allowthe public to gain new insight into the problems and prospects regarding thesituation of the Paints industry in Nigeria. This is with a view to obtainingdata/information which will assist the Council to articulate policies that will

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    direct the action on the way forward for improving the situation of Paint sub-sector in Nigeria.

    The survey was carried out in the six geopolitical zones of the country by

    distributing questionnaires to existing companies in the sub-sector. It was a

    means of monitoring and assessing the needs of the paint companies. Thequestionnaire contained the following information:

    Installed Capacity

    Effect of Government policies on the Industry

    Challenges facing the industry;

    Researches and Development activities carried out in last five years;

    Award for excellence (innovation and use of local raw materials );

    Raw Materials demand.

    Challenges

    1. Raw MaterialsMost manufacturers complained about the following:

    i. Irregular supply and shortage of raw materials which limitcapacity utilization;

    ii. Lack of suitable raw materials and difficulty in importationiii. Adulteration of raw materials when bought from local importers;iv. Lack of foreign exchange to purchase raw materials;v. Long lead time for imported raw materials

    vi. High rate of inflation which affects raw materials costs.

    2. InfrastructureRespondent companies during the survey complained about poor

    infrastructure. In almost all factories visited, there are complaints of

    persistent shortages in power and water supply, poor situation of most

    roads and inadequate post and telegraphic communications facility as

    well as information and statistics difficulties. The problem of

    intermittent power failure, especially leads to downturn and equipment

    breakdown. The transportation infrastructure is also dilapidated

    leading to high transport cost. Consequently, most organizationsspend the bulk of their capital in providing these infrastructures.

    3. Operation/TechnologyApart from inadequate provision of infrastructure, lack of appropriate

    technology has grossly affected the growth and development of the

    manufacturing industries. The current survey has identified the

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    absence of the required technology and lack of beneficiating plants to

    process the sourced raw materials. Although there are blending and

    processing plants, most of them have been operating below installed

    capacity, often time using obsolete technology and equipment.

    4. Equipment and MachineryThere are simple equipment and machineries fabricated locally some

    of which are substandard. Consequently there is increasing the down

    turn and production costs in addition to low quality products. These

    include mixing and grinding vessels and simple reactors. Modern Hi-

    tech equipment is still sourced outside the country as well as its

    installation and maintenance.

    5. FinanceThe issue of finance (fiscal regulations and measures, taxes, tariffs,

    interest rate, credit, dividend policy, etc) is crucial to the sustenanceand growth of the paint industry sub-sector. Most respondents

    complained about multiple tax system by the States, and the present

    value of the naira. Small and medium scale indigenous manufacturers

    experience the difficulty of procuring some basic raw materials, having

    to compete with the more financially stable multinationals who

    sometimes determine the prices at which such raw materials are sold.

    High borrowing interest rate in bank debts owed to local contractors

    and the high tariff on raw materials were also cited as bottle necks.

    Government should address these complaints and create more

    conducive investment climate.

    6. Manpower and TrainingMost operators in the paint industry sector are semi-skilled. They are

    recruited and trained in-house for their specific purpose. Companies

    have complained of relevant skilled manpower for employment and so

    a lot of man- hour is lost in the process of training new operators.

    There are many institutions in the country especially, the polytechnics

    where adequate training could be provided if the relevant facilities are

    available.

    7. Access to Funding FacilitiesUnlike in other industries, many chemical and paint manufacturers donot have established relationships with financial institutions. This limitstheir ability for organic growth with many of the firms limiting theirfinancing sources to internally generated funds. Also, many of thecompanies in the sector are not publicly quoted and as such cannoteasily generate funds from the Nigerian capital market when needed.

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    8. Concentration RiskMany producers run the risk of concentrating on a rather limitedincome stream with products such as paints, adhesives, wood finishesand other allied products making up a large portion of their product

    portfolios. The companies are therefore not well diversified andtherefore cannot take advantage of risk spreading.

    Table 1: Summary of Paint Companies that have Award for

    Excellence

    Award for Excellence Number of Companies

    Companies that obtained

    award

    6

    Companies that did not obtain

    award

    25

    Companies that did not

    respond

    28

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    Fig 1: Statistics of Companies that have Award for Excellence

    Table 2: Summary of Paint Companies that Undertook Research

    and Development Activities in the last five years

    Research and Development

    Activities in the Last Five

    Years

    Number of Companies

    Companies that carried out

    research

    10

    Companies that did not carry

    out research

    27

    Companies that did not

    respond

    22

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    Fig 2: Statistics of companies that carried out research in the

    last five years

    Table 3: Summary of Factors Militating Against the Paints

    Companies Achieving Full Capacity Utilization

    Factors Militating Against Full

    Capacity Utilization in the Paints

    Companies

    Number of

    Companies

    Inadequate Capital 38

    Energy supply problems 24

    Dependence on imported raw materials 52

    High cost of raw materials 22

    Bank interest 8

    Machinery and equipment 13

    Poor quality of local raw materials 4

    Economic situation/lack of 5

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    incentives/government policies

    Poor infrastructure 6

    Market out let /Low patronage 15

    insecurity 5

    Not responding 6

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    Fig 3 Statistics of Companies with Factors Militating against Full

    Capacity Utilization

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    Recommendations

    Quality Control: The Standards Organization of Nigeria, (SON), is makingstringent efforts to maintain minimum standards for paint manufacturing.Such standardization should be intensified as it has served to improve theoverall quality level of paints in recent times.

    Capital Adequacy: The bigger and more successful firms are the ones withmore ready access to financial capital either through internally generatedsources or via facilities from financial institutions and/or the capital market.Capital, if not readily available could lead to inability of producers to expandoperating and distributive capacities as well as meet up to the ever-growingdemand of the buying public.

    Distributive Capacity: An effective and efficient distribution network is akey requirement for the success of paint manufacturers in Nigeria. Sincepaints are in high demand in virtually all areas of the country, it is pertinentthat the end product gets to the final consumer as at when needed.

    The continuous importation of Paints has caused a reduction in jobs, taxesand revenue for the Federal Government in recent times. It is recommendedtherefore that Raw Materials Research and Development Council shouldstrive more in the area of paint raw materials development and encourageinvestors through stakeholders forum, Paints Summit, etc to invest in theproduction of Paints raw materials, and proffer solution to the challenges

    being faced by the industry.

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    APPENDIX 1

    LIST OF PAINTS COMPANIES COVERED DURING THE SURVEY

    S/

    N

    NAME OF

    COMPANY

    COMPANY ADDRESSES

    1 Rainbow paints &

    allied industries

    Nig Ltd

    B.A 23 Adagunodo, Imo quarters,

    Osun State

    2 Askar Paints Nig.

    Ltd

    Askar paints close off Eleyele-

    eruwa road, Ibadan, Oyo State.

    3 Seakat Global

    Resources

    Plot 16, Apete Industrial Area Papa

    laogun, Oyo State.

    4 Femo (West

    Africa ) Limited

    No. 2, Orita Road Eruwa,Oyo

    State.

    5 Finax Paint Co.

    Nig. Ltd

    Mbiabong Road Ipa Atai Street,

    Akwa Ibom State.

    6 Kingmos paints

    (Nig) Ltd

    Edemom I, Eket Uyo Road, Akwa

    Ibom State.

    7 Mystery Nig. Ltd No. 33 Udo Ekpo Street, AkwaIbom State.

    8 Pacific Paints Ltd Suite U35, Gateway Hotel, Ota,

    Ogun State.

    9 Portland Paints &

    Products Nig. PLC

    4th floor, Elephant Cement House,

    Alausa Ikeja, Lagos State.

    10 Premier Paints

    PLC

    Km 2, Ifo Ibogun Road, Ifo, Ogun

    State.

    11 Betta Products

    Ltd

    77 Folagbade Street, Ijebu Ode,

    Ogun State.

    12 President Paints

    Nig. Ltd

    Km 15, Idiroko Road, Ogun State.

    13 Mamek Opposite General Hospital Enugu -

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    International Ltd UKwu, Anambra State.

    14 B Lux Industries

    Ltd

    No. 3 club Road, umuahia, Abia

    State.

    15 Nicen Industries

    Ltd

    Km 6, Old Asa/ Owerri road,

    Osisioma, Abia State.

    16 Saclux Industries

    Nig. Ltd.

    No. 10, Warri Street, Umuahia,

    Abia State.

    17 Korama Clover

    Industries Ltd

    Km 6, Old/ Owerri Road, Osisioma

    Industrial layout.

    18 Fideson Industrial

    Company

    T. I.C Federal Ministry of Science

    and Technology, Industry Road,

    Abia State.

    19 Zelux Paints

    Industry Ltd.

    185B Faulks Road Aba, Abia State

    20 Technetap Nig.

    Ltd

    No. 5, China/ Odo Lane, off

    Kesiorlu Road, Rumuigbo Port

    Harcourt, River state.

    21 Rehoboth Holding Rumuaghalu village, pipeline

    Area, Rivers State.

    22 Sloak Paints Nig.Ltd

    7, Dons Close, Orazi, PortHarcourt

    23 Banex Industries

    Ltd

    15/17 Abimbola Street, Isolo

    Industrial Estate, Lagos State.

    24 Eagles Paints

    (Nig) Ltd

    Plot 5, Lateef Jakande Road,

    Agidingbi Lagos

    25 DN Meyer Plc Plot 34, Mobolaji Johnson Avenue

    Oregun Industrial Estate, Alausa

    Ikeja, Lagos State

    26 Camel Paints &

    Chemical Ind. Ltd

    1, Yana Close Off Imudia Street,

    Delta State

    27 Akose (Nig) Ltd 1, Isah Road Ogwashi uku, Delta

    28 Kris Painter & Coy No. 15, Nozomi Road, Kogi State

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    29 Danys Chemical Behind Beach Layout, Kogi State

    30 Nulux Paint & Co. No. 365, 200 Housing Unit, Lokoja,

    Kogi State

    31 Katsina Paint

    ( Safana Branch)

    Batsari Road (sabuwar Kasuwa)

    Batsari Road

    32 Katsina local Govt

    Paint factory

    Kabir Usman Road, No. 16 kabir

    Usman Road, Katsina State

    33 Alheri Chemical

    Com (Nig) Ltd

    Dikko Road Dutsinma, Katsina

    State

    34 Digital Paint (Nig)

    Ltd

    No. 4, new Market Timbershed

    Gusau

    35 Katsina Paint

    Cottage Industry (

    Gambarawa)

    iBb way kofar Guga, Katsina

    State

    36 Katsina paint

    Chemical & chalk

    ( Individual

    WTC Road Katsina, Katsina State

    37 Katsina Paint

    (Funtua Factory)

    Zaria Road, Funtua Town, Katsina

    State

    38 Katsina Paint

    ( Mashi Cottage

    Industry)

    Mani Road, Mashi Town, Katsina

    State

    39 Katsina Paint

    Cottage IND.

    ( Matazu L.G.A)

    Musawa Road Matazu Town,

    Katsina State

    40 Luck Paints No. 27, Challawa Hausa/ Ibo Road,

    Kano state

    41 Jisal paints Behind TIC, Farm Centre, Kano

    State

    42 Gaskiya General

    Marchants

    119, Murtala Muhd Way, Kano

    State

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    43 Fatima Paints Ltd France Road, S/Gari, kano State

    44 Sky Paints 17, Murtala Muhd Way, Kano

    State

    45 Asilux Paints Off Hadejia Road, Yankaba, Kano

    state

    46 Freedom Paints Mallam Kato Motor Park, Kano

    State

    47 Brilliant Paints Ltd Aminu Kano Way, Kano State

    48 Dove Paints Gwammaja Quarters, Opp. DOH,

    Kano State

    49 Senate Paint Shops No. 117, Murtala Muhd

    Way, Kano State

    50 Fruitful Paint

    Company

    L33 Mallam Madori Rd. Old/

    Panteka, Kaduna State

    51 Small Scale IND.

    & Farmers

    Association

    29, Water Depot Mallam Madori

    Road, Old Panteka Market, Kaduna

    State

    52 Century

    Merchants &

    Chemicals Nig.Ltd

    No. 10, Gamagira Road By Nnamdi

    Azikiwe, Kaduna State

    53 Viccalux Paint No. 1, Bida Bidi Zaina Road Jos, Jos

    North Plateau State

    54 Neatlux Paint &

    Chemical Industry

    42, Church Street, JOS. Jos North

    Plateau State

    55 Diamond Paint

    Nig. Ltd

    No. 10, Tafawa Balewa Street Jos,

    Jos North Plateau State

    56 Swan Paint Nig.

    Ltd

    Bauchi Road Opp Dogon Agogo,

    Jos North. Plateau State

    57 Kokamas IND.

    CO. Ltd

    25, grace Ball Road Eket, Akwa

    Ibom

    58 Domk Services No. 4 Emco lane off Nwamba road

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    United Nigeria Uyo, Akwa Ibom

    59 Caltex Paint No information

    APPENDIX II

    S/

    N

    NAMEOF

    ORGA

    NISAT

    ION

    RAWMATERI

    ALS

    QU

    A

    N

    T

    I

    T

    I

    E

    SR

    E

    Q

    U

    I

    R

    E

    D

    A

    TF

    U

    L

    L

    C

    A

    P

    A

    CI

    T

    Y

    (

    K

    G

    AC

    T

    U

    A

    L

    QU

    A

    N

    T

    I

    T

    I

    E

    S

    US

    E

    D

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    )

    20

    06

    2

    0

    0

    7

    2

    0

    0

    8

    2

    0

    0

    9

    1. DN

    MEYE

    R PLC

    ALAUS

    A

    IKEJA

    Titanium

    dioxide

    3

    5

    0,

    0

    0

    0

    1

    6

    0,

    0

    0

    0

    Clacium

    carbonat

    e

    1,

    2

    0

    0,

    0

    0

    0

    9

    7

    7

    1

    0

    0

    Texanol 4

    0,

    0

    0

    0

    2

    3

    8

    0

    0

    Xylene 6

    5,

    0

    0

    0

    4

    0

    8

    3

    5

    Ealcarb 6

    0,

    00

    0

    5

    8

    00

    0

    Almmex 2

    0,

    0

    1

    2

    0

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    0

    0

    0

    0

    Araldite 2

    0,

    00

    0

    1

    4

    30

    5

    Driers 2

    5,

    0

    0

    0

    1

    6

    7

    0

    7

    Resins 1,

    5

    0

    0,

    0

    0

    0

    8

    6

    6

    8

    0

    0

    2 KINGM

    OSPAINT

    S

    (NIG)

    LTD

    UYO

    AKWA

    IBOM

    STATE

    Calcium

    carbonate

    3

    00

    0

    5

    00

    0

    Natrosol 90

    0

    16

    0

    0

    Titanium 9 1

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    dioxide 0

    0

    8

    0

    0

    PVA 18

    0

    0

    18

    D

    r

    Deforme

    r

    1

    2

    6

    0

    1

    4

    D

    r

    3 ZELUX

    PAINT

    S IND.

    LTD

    ABA-

    ABIA

    STATE

    Titanium

    dixoide

    1

    4

    1

    2

    Resin 1

    0

    8

    Red

    oxide

    7 6

    Kaolin 1

    5

    1

    4

    4 PACIFI

    C

    PAINT

    Calcium

    carbonat

    e

    7

    9

    2

    13

    2

    1

    1

    8.

    1

    0

    5.

    7

    9.

    2

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    S LTD

    OTA

    OGUN

    STATE

    0

    0

    0

    2 6

    Kaoline 63.

    4

    m

    t

    10.5

    6

    9.5

    0

    8.4

    5

    6.3

    4

    Titanium

    dioxide

    2

    6.

    7

    2

    mt

    21

    .1

    2

    1

    9.

    0

    1

    6.

    9

    0

    1

    2.

    6

    7

    Ammoni

    s

    4.

    7

    5

    m

    t

    0.

    79

    0.

    7

    1

    0.

    6

    3

    0.

    4

    8

    Sedd oil 3

    1

    2.

    8l

    t

    0.

    71

    0.

    7

    1

    0.

    7

    1

    0.

    7

    1

    PVA 1

    5

    8.

    4

    m

    t

    26

    .4

    2

    3.

    8

    2

    1.

    1

    1

    5.

    8

    Bioxides

    (actides)

    4.

    7

    5

    2

    m

    0.

    8

    0.

    7

    0.

    6

    0.

    5

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    t

    5 FEMOL

    (WEST

    AFRIC

    A)

    LIMITE

    D

    ERUW

    A OYO

    STATE

    PVC

    Resin

    2

    1

    6

    0

    23

    28

    1

    9

    6

    8

    1

    8

    1

    2

    1

    5

    8

    4

    Calcium

    carbonat

    e

    9

    2

    0

    87

    3

    8

    2

    8

    6

    7

    9

    5

    9

    4

    Dioctyl

    phthalat

    e

    2

    1

    6

    0

    0

    23

    28

    0

    1

    9

    6

    8

    0

    1

    8

    1

    2

    0

    1

    5

    8

    4

    0

    Kerosen

    e

    4

    50

    0

    0

    48

    500

    4

    60

    0

    0

    3

    77

    5

    0

    0

    2

    95

    0

    0

    PVA

    Resin

    7

    5

    0

    0

    0

    14

    40

    0

    1

    3

    0

    0

    0

    5

    6

    7

    0

    4

    9

    0

    0

    Titanium

    dioxide

    7

    6

    0

    0

    0

    11

    20

    0

    1

    1

    0

    5

    0

    5

    1

    7

    5

    6

    0

    2

    5

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    Ammoni

    a

    1

    8

    5

    24

    0

    2

    0

    0

    1

    1

    0

    1

    3

    0

    Formaldehyde

    36

    3

    720

    60

    0

    45

    0

    27

    0

    Aluminiu

    m

    Hydroxid

    e

    3

    7

    0

    72

    0

    6

    0

    0

    4

    3

    0

    2

    9

    0

    6 ASKAR

    PAINT

    S NIG.

    LTD

    IBADA

    N OYO

    STATE

    Titanium

    dioxide

    2,

    0

    0

    0

    N.

    A

    N

    .

    A

    N

    .

    A

    Yellow

    oxide

    2

    0,0

    0

    0

    50

    ,000

    4

    0,0

    0

    0

    3

    5,0

    0

    0

    3

    5,0

    0

    0

    Acrylic

    styrene

    9,

    6

    0

    0

    N.

    A

    N

    .

    A

    N

    .

    A

    N

    .

    A

    Redoxide 5,4

    0

    0

    N.A N.

    A

    N.

    A

    N.

    A

    Mixed

    drier

    1

    6

    N.

    A

    N

    .

    N

    .

    N

    .

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    0 A A A

    7 EAGLE

    S

    PAINT

    S NIG.

    LTD

    IKEJA

    LAGO

    S

    STATE

    Titanium

    dioxide

    N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    2

    0

    0,

    0

    0

    0

    Polyvinyl

    acetate

    N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    4

    5

    0,

    0

    0

    0

    Calcium

    carbonat

    e

    N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    1

    5

    0

    0

    0

    Kaolin N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    2

    5

    0,

    0

    0

    0

    Actinide N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    2

    5,

    00

    0

    Deforme

    r

    N

    .

    A

    N.

    A

    N

    .

    A

    N

    .

    A

    8,

    0

    0

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    0

    8 MYSTE

    RY

    NIG

    LTD

    UYO

    AKWA

    IBOM

    STATE

    Calcium

    carbonat

    e

    3

    2

    0

    0

    30

    00

    4

    5

    0

    0

    6

    0

    0

    0

    1

    8

    7.

    5

    Titanium

    dioxide

    8

    0

    0

    75

    0

    1

    6

    0

    0

    2

    0

    0

    0

    2

    5

    0.

    0

    Pigment

    s

    9

    0

    0

    12

    00

    1

    7

    0

    0

    2

    0

    0

    0

    2

    2

    2.

    2

    Natrosol 1

    2

    d

    r

    10

    dr

    1

    8

    d

    r

    3

    0

    d

    r

    2

    3

    3.

    3

    Ammoni

    a

    1

    2

    d

    r

    10

    dr

    1

    8

    d

    r

    3

    0

    d

    r

    2

    5

    0.

    0

    Deforme

    r

    1

    0

    d

    r

    10

    dr

    1

    6

    d

    r

    2

    0

    d

    r

    2

    0

    0.

    00

    9 NICON

    INDUS

    TRIES

    LTD

    OSISI

    Titanium

    dioxide

    - 15

    m

    t

    1

    5

    m

    t

    1

    5

    m

    t

    1

    0

    m

    t

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    OMA

    ABIA

    STATE

    Colouran

    ts

    1

    5m

    t

    13

    mt

    1

    2m

    t

    1

    2m

    t

    8

    mt

    Resin 3

    0

    m

    t

    20

    m

    t

    1

    7.

    5

    1

    0

    m

    t

    1

    0

    m

    t

    Bioxide 5

    m

    t

    4

    m

    t

    3

    m

    t

    1.

    5

    m

    t

    1.

    5

    m

    t

    Anti

    fungi

    2.

    5

    2

    m

    t

    2

    m

    t

    1

    m

    t

    1

    m

    t

    Alkyd 2

    0

    t

    18

    m

    t

    1

    6

    m

    t

    7.

    5

    m

    t

    7.

    5

    m

    t

    10 CAME

    L

    PAINT

    S &

    ALLIE

    D IND.

    (NIG)LTD

    AGBO

    R,

    DELTA

    STATE

    Calcium

    carbonat

    e

    5

    0

    t

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    Natrosol 2

    5

    t

    Titanium

    dioxide

    1

    2t

    N A

    Kaoline 5

    0

    0

    t

    Troxel

    TN,

    Pamotol

    1

    2

    t

    PVA

    (557)

    pigment

    s

    1

    3

    0

    0

    t

    11 RAINB

    OWPAINT

    S &

    ALLIE

    D NIG.

    (NIG)

    ILESA,

    OSUN

    STATE

    Resins 3

    0

    15 2

    0

    2

    0

    2

    0

    Acronal 50 20 30 30 30

    Titanium

    dioxide

    1

    5

    5 5 7 7.

    5

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    Additive

    s

    5 1 1.

    6

    2 2.

    3

    Calcium

    carbonat

    e

    1

    0

    0

    60 6 6 6

    Kerosen

    e/white

    spirit

    8 5 5 6 6.

    5

    12. CENTURY

    MERC

    HANT

    S

    CHEMI

    CAL

    NIGER

    IA LTD

    KADU

    NA

    RutileTio2

    3.2

    7

    Kronos,

    Tiona

    6

    1

    3

    Permetol

    DF19/EPl

    2.

    7

    N

    .

    A

    Permetol35/k14 2.7

    Natrosol 1.

    4

    9

    Elentis 1.

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    4

    9

    13 KATSI

    NA

    PAINT

    COTTA

    GE

    IND.

    MATA

    ZU

    KATSI

    NA

    STATE

    Solvent 3

    0

    0

    1

    6

    8

    1

    6

    8

    Kaoline 3

    0

    0

    1

    6

    8

    1

    6

    8

    Calgone 1.

    5

    0.

    8

    4

    0

    0.

    8

    4

    0

    PVA 50

    33

    33

    Natrosol 3.

    0

    1.

    6

    1.

    6

    Ammoni

    a

    1.

    5

    0.

    8

    4

    0.

    8

    4Dolomite 2.

    5

    0

    1

    3

    4.

    4

    1

    3

    4.

    4

    Calcium 2 1 1

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    carbonat

    e

    0

    0

    1

    7.

    6

    1

    7.

    6

    Aluminiu

    msilicate

    1

    5.0

    8.

    4

    8.

    4

    Marble

    dust

    3

    0.

    0

    1

    6.

    8

    1

    6.

    8

    Titanium

    dioxide

    1

    5.

    0

    8.

    4

    8.

    4

    14 KATSI

    NA

    PAINT

    (MASH

    I

    COTTA

    GE

    INDUS

    TRY)MASHI

    KATSI

    NA

    STATE

    Calgon 1.

    6

    0.

    5

    6

    0.

    5

    6

    Titanium

    dioxide

    3

    2.

    0

    1

    1.

    2

    1

    1.

    2

    0

    Kaoline 4

    0

    0.

    0

    0

    1

    4

    0.

    0

    1

    4

    0.

    0

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    Calcium

    carbonat

    e

    1

    2

    0.

    0

    1

    6

    8.

    0

    1

    6

    8.

    0

    PVA 80.

    0

    28.

    0

    28.

    0

    Marble

    dust

    8

    0

    0.

    0

    2

    8.

    0

    2

    8.

    0

    Natrosol 8.

    0

    2.

    8

    2.

    8

    Ammoni

    um

    4.

    0

    1.

    4

    0

    1.

    4

    0

    P44 - - -

    Kerosen

    e

    4.

    0

    1.

    4

    1.

    4

    0

    Water 8.0

    2.8

    2.8

    0

    15 KATSI

    NA

    PAINT

    CHEMI

    CAL &CHALK

    (INDIV

    IDUAL

    )

    KATSI

    NA

    Calcium

    carbonat

    e

    3

    0

    0

    1

    4

    4

    1

    8

    0

    2

    0

    0

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    Kaoline 1

    5

    0

    5

    0

    7

    5

    9

    0

    Calgone(kg)

    10

    0

    20

    35

    50

    Natrosol 1

    0

    2 4 7

    PVA 2

    5

    0

    0

    1

    0

    0

    0

    1,

    5

    0

    7

    5

    0

    0

    2

    4

    0

    0

    Ammoni

    a

    2

    0

    0

    0l

    5

    0

    0

    7

    5

    0

    1

    0

    0l

    Formalin

    e

    2

    0

    0

    0l

    5

    0

    0

    7

    5

    0

    1

    0

    0l

    Solvent - - - -

    Yellow

    oxide

    - - - -

    16 KATSI

    NA

    PAINT

    (FUNT

    PVA 3

    3

    6

    0

    3

    3

    6

    0

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    UA

    FACTO

    RY)

    FUNTU

    A

    KATSI

    NA

    STATE

    0 0

    Natrosol 8

    4

    0

    0

    8

    4

    0

    0

    Ammoni

    a

    8

    40

    0

    8

    40

    0

    Calcium

    carbonat

    e

    N

    .

    A

    N

    a

    A 1,

    1

    7

    6,

    0

    0

    0

    1,

    1

    7

    6,

    0

    0

    0

    Kaoline 5

    8

    8,

    0

    0

    0

    5

    8

    8,

    0

    0

    0

    Dolomite 8

    4

    0

    0

    8

    4

    0

    0

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    Yellow

    oxide

    8,

    4

    0

    0

    8,

    4

    0

    0

    P44 67

    2,

    0

    0

    0

    67

    2,

    0

    0

    0

    Marble

    dust

    17 KATSI

    NA

    PAINT

    COTTA

    GE

    INDUS

    TRY

    (GAMB

    ARAW

    A)

    KATSI

    NA

    Kaoline 1

    0

    0

    60 6

    0

    6

    0

    6

    0

    Ammoni

    a

    1

    2

    5

    0

    1

    0

    0

    0

    1

    0

    0

    0

    1

    0

    0

    0

    Caco3 2

    00

    1

    20

    1

    20

    1

    20

    Dolomite 2

    0

    0

    1

    2

    0

    1

    2

    0

    1

    2

    0

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    Formalin

    e (P44)

    1

    2

    5

    0

    1

    0

    0

    0

    1

    0

    0

    0

    1

    0

    0

    0

    Nitrosole(thicken

    e)

    12

    5

    0

    10

    0

    10

    0

    0

    10

    0

    0

    Titanium

    dioxide

    1

    2

    5

    0

    1

    5

    0

    1

    5

    0

    1

    5

    0

    Oxide 2

    5

    0

    1

    5

    0

    1

    5

    0

    1

    5

    0

    PVA 2

    5

    0

    1

    5

    0

    1

    5

    0

    1

    5

    0

    Calgone

    PT

    2

    5

    0

    6

    0

    7

    0

    6

    0

    Kerosen

    e

    1

    0

    0

    6

    0

    0

    0

    6

    0

    0

    0

    6

    0

    0

    0

    Water

    (solvent)

    1

    0,

    0

    0

    0

    18 KATSI

    NA

    LOCAL

    GOVT.

    Kaoline 1,

    2

    8

    6

    1,

    2

    8

    6

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    PAINT

    FACTO

    RY

    KATSI

    NA

    Kerosen

    e

    1,

    2

    8

    6

    1,

    2

    8

    6

    Titanium

    dioxide

    N

    .

    A

    N. A 5,

    6

    2

    5

    5,

    6

    2

    5

    Calgone

    PT

    4,

    5

    0

    0

    4,

    5

    0

    0

    Colours 2,

    5

    0

    0

    2,

    5

    0

    0

    Natrosole

    6,5

    0

    0

    6,5

    0

    0

    Ammoni

    a

    2,

    5

    0

    0

    2,

    5

    0

    0

    Formaline 2,5

    0

    0

    2,5

    0

    0

    PVA 5,

    5

    0

    5,

    5

    0

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    0 0

    Marble

    dust

    4,

    5

    00

    4,

    5

    00

    Generat

    or

    4,

    5

    0

    0

    4,

    5

    0

    0

    19 KATSI

    NAPAINT

    (SAFA

    NA

    BRAN

    CH)

    SAFAN

    A

    KATSI

    NA

    STATE

    Kaoline 3

    0.0

    1

    3.0

    PVA 1

    5.

    0

    6.

    7

    Dolomite 1

    5

    0.

    0

    5

    3.

    7

    Titanium

    dioxide

    1

    2.

    0

    3.

    4

    Calgone 1.

    0

    0.

    3

    3

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    6

    P44 2.

    0

    N

    .

    A 0.

    6

    7

    Natrosol

    e

    2.

    0

    0.

    6

    7

    Ammoni

    a

    1.

    0

    0.

    3

    4

    Solvent 1

    0

    0.8

    3

    3.

    6

    Marble

    dust

    1

    4

    1.

    0

    4

    7.

    0

    20 BETTA

    PRODUCTS

    LTD

    IJEBU-

    ODE

    OGUN

    STATE

    N

    .A

    21 SLOAK PAINT

    S NIG

    (LTD)

    ORAZI

    PH

    Caco3(dolomit

    e)

    60

    38 49

    41

    51

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    Binder

    (Acrylic)

    2

    5

    0

    N.

    A

    2

    0

    0

    2

    0

    0

    2

    1

    0

    22 DIGIT

    AL

    PAINT

    NIG

    LTD.

    GUSH

    U

    Kaoline 1

    5

    Caco3 6

    0

    0

    Titanium 1

    8

    0

    b

    a

    g

    s

    PVA 36

    0

    0l

    it

    .

    Yellow

    peace

    N

    .

    A

    Sodium 6

    0

    0

    0

    N

    .

    A

    Meg N

    .

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    A

    Deforma N

    .

    A

    Marble

    dust

    N

    .

    A

    Nitrosol N

    .

    A

    Formalin

    e

    N

    .

    A

    23 FINAX

    PAINT

    CO.

    NIG

    LTD

    UYO

    AKWAIBOM

    Cacium

    carbonat

    e

    3

    2

    0

    0

    16

    00

    3

    5

    0

    0

    4

    0

    0

    0

    5

    5

    0

    0

    Natrosol 9

    0

    0

    60

    0

    9

    0

    0

    1

    2

    0

    0

    1

    7

    0

    0

    Titanium

    dioxide

    9

    0

    0

    80

    0

    1

    2

    0

    0

    1

    5

    0

    0

    1

    8

    0

    0

    Deforme

    r

    1

    1

    d

    m

    s

    5d

    r

    1

    0

    d

    r

    1

    5

    d

    r

    2

    0

    d

    r

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    PVA 8

    d

    m

    s

    4d

    r

    1

    0

    d

    r

    1

    2

    d

    r

    1

    5

    d

    r

    24. MAME

    X

    INTL

    LTD

    ENUG

    WU-

    UKWU

    ANAM

    BRASTATE

    Kaoline 2

    4,

    0

    0

    0

    Marble

    dust

    6

    0,

    0

    0

    0

    Alkyd

    resin

    6

    4

    8

    0

    N A

    Acrylic

    polymer

    1

    0

    0

    0

    PVA

    Polymer

    2

    0

    00

    Natrosol

    (thickner

    )

    3

    0

    0

    0

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    Oxides

    of

    Metals

    3

    0

    0

    0

    25 KORAMA

    CLOVE

    R

    INDUS

    TRIES

    LTD

    Calciumcarbonat

    e

    24

    0

    0

    0

    1000

    12

    0

    0

    0

    15,

    0

    0

    0

    20

    0

    0

    0

    Marble

    dust

    2

    1

    00

    0

    10

    00

    0

    1

    1

    00

    0

    1

    4,

    50

    0

    1

    8

    00

    0

    Red

    oxide

    pigment

    9

    0

    0

    0

    40

    00

    4

    5

    0

    0

    6

    0

    0

    0

    7

    5

    0

    0

    Titanium

    oxide

    9

    0

    0

    0

    40

    00

    4

    5

    0

    0

    6

    0

    0

    0

    7

    5

    0

    0

    0

    China

    clay

    2

    0

    0

    0

    0

    12

    00

    0

    1

    3,

    5

    0

    0

    1

    5,

    5

    0

    0

    1

    8

    0

    0

    0

    Colanylblue

    paste

    70

    0

    0

    1800

    2,3

    0

    0

    3,5

    0

    0

    5,5

    0

    0

    26 Portla

    nd

    Resin 8

    4

    50

    4,

    6

    5

    7

    5

    8

    4

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    Paint

    &

    Produ

    ct Nig

    PLC

    0,

    0

    0

    0

    00

    0

    5,

    0

    0

    0

    6,

    0

    0

    0

    0,

    0

    0

    0

    Calcium

    Carbona

    te

    6,

    3

    0

    0,

    0

    0

    0

    3,

    78

    0,

    00

    0

    4,

    9

    1

    4,

    0

    0

    0

    5,

    6

    7

    0,

    0

    0

    0

    6,

    3

    0

    0,

    0

    0

    0

    Pigment

    Titaniumdioxide

    4

    20,

    0

    0

    0

    25

    2,00

    0

    3

    27,

    6

    0

    0

    3

    78,

    0

    0

    0

    4

    20,

    0

    0

    0

    Natrosol 5

    0,

    0

    0

    0

    30

    ,0

    00

    3

    9,

    0

    0

    0

    4

    5,

    0

    0

    0

    5

    0,

    0

    0

    0

    C. F. X 3

    0,

    0

    0

    0

    18

    ,0

    00

    2

    3,

    4

    0

    0

    2

    7,

    0

    0

    0

    3

    0,

    0

    0

    0

    D. F. X 1

    8,

    0

    0

    0

    10

    ,8

    00

    1

    4,

    0

    4

    0

    1

    6,

    2

    0

    0

    1

    8,

    0

    0

    0

    Kerosine 1

    8

    0,

    0

    10

    8,

    00

    1

    4

    0,

    4

    1

    6

    2,

    0

    1

    8

    0,

    0

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    0

    0

    0 0

    0

    0

    0

    0

    0

    Toluene 7

    2,

    00

    0

    43

    ,2

    00

    5

    6,

    16

    0

    6

    4,

    80

    0

    7

    2,

    00

    0

    Carbon

    Black

    1

    2,

    0

    0

    0

    7,

    20

    0

    9,

    3

    6

    0

    1

    0,

    8

    0

    0

    1

    2,

    0

    0

    0

    Texanol 6

    0,

    0

    0

    0

    36

    ,0

    00

    4

    6,

    8

    0

    0

    5

    4,

    0

    0

    0

    6

    0,

    0

    0

    0

    27 Koka

    mere

    Indust

    ry Co

    Ltd

    Calcium

    carbonat

    e

    1,

    0

    0

    0,

    0

    0

    0

    1,

    50

    0,

    00

    0

    2,

    0

    0

    0,

    0

    0

    0

    1,

    5

    0

    0,

    0

    0

    0

    1,

    5

    0

    0,

    0

    0

    0

    Titanium

    Dioxide

    Natrosol

    Bioxide

    Genapol

    Deforme

    r

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    NA = Not Available

    It was observed from those that responded that approximately 1,682,000kg

    of calcium carbonate is required at full capacity annually in the paint

    industry while 1,456,170kg of titanium dioxide is required;.1,617,400kg of

    kaolin

    APPENDIX III

    List of Paint Companies List of Research and

    Development Activities Carriedout in the Company in the Last

    Five Years

    Seakat global resources 1. Sun resistance paint.2. Texture of art dolopaint.

    Betta Products Ltd 1. Instant powered emulsion

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    paint.

    Technotap Nigeria limited 1. Trying to know the length of timethe paint can last out door forcolour.

    2. The type of paint most durableexterior.

    3. The coverage of paint relative tocost.

    4. Consumer behavior of quality vsprice.

    5. Colour preference and itsrelationship to persons/areas.

    6. Effects of fungus, bacteria, mouldson the fence relative to antifungus.

    Sloak paints Nigeria (ltd) 1. Stability test on raw materials.2. Improvement of sheen of glossyemulsion.

    3. Replacement of kaolin withdolomite.

    4. Effect of aluminum silicate onwhite emulsion paint.

    Korama clover industries (ltd) 1. Use of cellulose extract fromcassava as thickening agent inpaint production.

    2. Use of locally made dyes as

    colorants in paint production.3. Research and development ofHITECH three components coatingsystem.

    4. Research and development ofwater based gloss paint

    5. Research and development ofmarine coating.

    6. Use of water (cheaper solvent) inoil based system.

    Eagle paints (Nig) Ltd 1. Development of anti fungi, biocide

    for salty pron topographicareas of Lagos.

    2. On going developmental efforts forpigment extender.

    DN Meyer Plc 1. Poly urethane high gloss paint water based.

    2. Epoxy pigmented paint.Diamond Paint Nig Ltd 1. Improvement of paint quality.

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    Swan Paint Nig Ltd 1. Improvement of paint quality.