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FIELD SERVICES CRANE REPAIRS &5$1( 6$/(6 CRANE LOAD TESTING GRAB REPAIRS OEM CRANE PARTS HYDRAULIC PARTS HYDRAULIC REPAIRS PUMPS & MOTORS DECK MACHINERY &5$1( 5()85%,6+,1* ASIA’S TRUSTED CRANE SERVICE PROVIDER MARINE OFFSHORE & PORT CRANE SPECALISTS

MARINE OFFSHORE PORT CRANE SPECALISTS · t Smag Peiner t Orts MARINE CRANES OFFSHORE CRANES CONSTRUCTION & PORT CRANES t BLM t Hagglund t Hatlapa t Hydralift ... t0echanical with

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FIELD SERVICES

CRANE REPAIRS

CRANE LOAD TESTING

GRAB REPAIRS

OEM CRANE PARTS

HYDRAULIC PARTS

HYDRAULIC REPAIRS

PUMPS & MOTORS

DECK MACHINERY

ASIA’S TRUSTED CRANE SERVICE PROVIDER

MARINE OFFSHORE & PORT CRANE SPECALISTS

1

About The Alatas Group

ALATAS IS THE FIRST CHOICE Established since 1988, Alatas has built an outstanding reputation with crane owners, providing ship managers and crane operators with an extensive range of bespoke crane services and parts solutions. Alatas understand the importance of keeping your operations running productively, our priorities are the safety of your employees and cranes followed by lowering your costs and turnaround times.

ALATAS DEDICATED SERVICE MANAGERS

Alatas service managers ensure that your project is completed on time and within budget. Liaise with an Alatas service manager to arrange an inspection before your scheduled dry-dock to reduce your turnaround time and associated costs.

SPECIALIST PARTS PERSONNELFocused on providing the best price and delivery times, Alatas spare parts department will ensure that you have the correct parts for your crane. Armed with a large support network and an extensive range of supply solutions, Alatas has the world’s largest database of crane parts with more than 750,000 part numbers, enabling Alatas to offer a fast response to all enquiries.

SKILLED WORKSHOP PERSONNELBy continuing to invest in the latest techniques, Alatas personnel provide quality workmanship at the highest level with cost effective solutions and low turnaround times. Refurbish, repair and manufacturing options are offered along with bespoke engineering to clients’ own drawings.

Worldwide Support Network

2

“will make a new map with new zealand on”

GLOBAL & LOCAL OPERATIONSAlatas occupies a leading position in the global market and holds premises at strategically placed locations for fast responses.Offices, service stations and part centres are located in the countries shown in the map above, allowing fast response and despatch to our clients regardless of location or destination.

CRANE SPECIALISTSCombin g excellent products and services, which are developed by experts in their fields, enables Alatas to provide a strong customer orientation and a highly competent service.

FLEXIBILITY & INNOVATIONWorking and listening to our clients we develop our services ongoing to meet their requirements, Alatas relies on in-house expert knowledge in the maintenance and servicing of cranes.Clients can choose from an extensive product range and receive innovation and bespoke solutions

PART CENTERS & OFFICES

SPECALIST WORKSHOPS

CLIENTS AND STAFF TRAINING CENTERS

3

Cranes Alatas Support

ALATAS SINGAPORE ARE THE AUTHRORISEDSERVICE STATIONS FOR:

BELOW IS A SELECTION OF CRANES THAT ALATAS SINGAPORE HAVE ALSO RECENTLY SERVICED:

MARINE CRANES

OFFSHORE CRANES

GRABS

Tsuji

IHI - Wuhan

Dong Nam

Haean

Fuchs

LMG (O&K)

Italgru

Melcal

Haean

Smag Peiner

Orts

MARINE CRANES

OFFSHORE CRANES

CONSTRUCTION & PORT CRANES

BLM

Hagglund

Hatlapa

Hydralift

KGW

Liebherr

Macgregor

NMF

Palfinger

SCM

Acta

Aker

Effer

Hydramarine

Krupp

Norwinch

BLM

Fukushima

Hatlapa

Hydralift

KGW

Liebher

Macgregor

Palfinger

SCM

Krupp

Norlift

Norwinch

TTS

Liebherr

Mitsubishi

Palfinger

Multi-Disciplined Engineers

4

REDUCING COSTS FOR INSPECTIONS

Alatas Service Engineers can inspect all cranes in one attendance. Alatas multi-disciplined engineers are trained to the highest standards, providing both a trusted and reliable service.

Alatas Engineers are available at short notice in an emergency,willing to travel with the vessel to carry out:

voyage repairsinspectionstroubleshoot on the move

Preventing timely and costly delays.

REDUCING COSTS FOR REPAIRS

Alatas can undertake crane repairs under any class or standard in any country. Below is a small overview of the repairs our engineers can carry out;

ELECTRICAL CRANE REPAIRSFault finding to a complete system rewire

MECHANICAL CRANE REPAIRSSlew bearings replacement to complete winch change outs

HYDRAULIC CRANE REPAIRSFault finding to complete replacement of hydraulic systems, (hydraulic pumps, hydraulic motors & cylinders)

STRUCTURAL CRANE REPAIRSSolutions for any type of crane damages including dents, overall deformations of crane structure, parts and broken steel structures

GRAB REPAIRSGrab accident repairs, steel work, overhauling, replacing hydraulic cylinders, power packs, factory trained specialists available for troubleshooting, inspections and afloat repairs

for brands such as SMAG and ORTS.

5

Alatas Crane Services

At Alatas, we understand the importance of keeping your operations running productively!

Our main priorities are the safety of your crew and cranes followed by lowering your costs and turnaround times wherever possible.With planning and logistics, Alatas spare parts and service departments can liaise with the vessels’ agents to ensure your orders will arrive at the port ahead of the vessels ETA, along with our multi-displined service engineer. Alatas offers a wide range of services aimed at the needs of crane owners.

RELIABILITY & EXPERTISE

Alatas is a dependable and professional partner in every situation - from telephone assistance, on-time delivery to instant on-site support.

Alatas aim to NEVER let a customer down.

EMERGENCY BREAKDOWNS DIAGNOSTIC AND PROGRESS MONITORING TESTS

ELECTRICAL CRANE REPAIRS STOCKED CRANE SPARE PARTS

EXPERT TECHNICAL SUPPORTENGINEER READY TO MEET VESSEL

Grab Specialists

6

FULL RECONDITIONING FOR A WIDE RANGE OF GRABS FROM OUR SPECIALIST WORKSHOP.

GRAB TYPES

Alatas singapore pte ltd crane services worldwide is the

specialised service station for:

services are also availble for other makes of grabs

EQUIPMENT SALES - New and used grabs

lectro-hyraulic

echanical with remote control

iesel-hydraulic

range peel

4-rope

FACTORY TRAINED ENGINEERS - Available for:

Troubleshooting

Inspections

Afloat repairs

Worldwide workshop

Grab accident repairs

Steel work

SPARE PARTS - All common parts available from stock

Hydraulic pumps

Hydraulic valves blocks

Hoses filters

Cylinder seals

Electrical items

7

Overload Testing

LOADTESTING

Alatas supply water bags and load cells for both dynamic and static crane load tests. Prior to load testing, a health check is carried out by our specialists and the load test is performed as per Alatas designed load test protocols, matching the individual crane models.

A certificate is issued upon successful completion of the tests.

Water bags are much easier and less expensive to transport and handle, enabling Alatas to pass the cost and time savings on to our clients.

LIFE BOAT LOAD TESTINGAlatas Singapore provide load

testing for life boat services

CRANE HEALTH CHECK UPOur engineers can carry out

pre-testing and prepare the

crane for load testing. This can

include a full health check up if

required.

LOAD TESTINGAlatas Singapore provide load

testing for

OEM Crane Parts Supply

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EXPERTS

Armed with a huge support network and extensive range of supply solutions, our team will ensure that you have the correct parts for your crane.

SERVICE

Alatas branches worldwide hold stock of major critical parts for instant dispatch. Armed with a large support network and an extensive range of supply solutions, Alatas has the world’s largest database of crane parts with more than 750,000 part numbers, enabling Alatas to offer a fast response to all enquiries.

PRICEFrom a crane joystick, to a complete crane boom, Alatas

supply all crane parts at a competitive price.

9

Hydraulic Repairs - Pumps & Motors

SERVICE EXCHANGE PROGRAM

Our scope of service exchange components includes hydraulic pumps and motors, gearboxes and winches, electronic cards and control systems, engines and electric motors.

Alatas service exchange components are refurbished to provide the same level of reliability, performance and service life expectancy as a new component.

Alatas runs a fully equipped hydraulic workshop with an automatic teststand capable of testing pumps and motors up to 200kw.

Original spare parts are used for the repairs and overhauls. ll units are tested and electronic certificates are available.

Alatas stock a large number of spare parts in Hong Kong, turnover times can therefore be reduced to a minimum.

We repair components from the following makers using only original spares

Gear Repairs - Gearbox & Winches

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Alatas is a certified Zollern & Brevini gearbox repair station.

Alatas carries out refurbishments of many different crane gearboxes and winches. Refurbishment can delivery times of these units significantly.

Parts can be manufactured against samples.Special bearings, obsolete bearings and parts can all be manufactured and a full hardening service is provided.

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Hydraulic Cylinders & Hook Block Repairs

Engineering & Design

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Alatas Crane Design provides a specialised engineering and design

service for numerous applications within the crane industry on a

worldwide basis.

Services include the upgrade, repair or re-certification of old cranes,

together with design of new plant and equipment.

Alatas a global player that to beat!

NEW DESIGN OVERVIEWAlatas offers a new design construction service for any kind of

application. We are able to design whole crane parts according to

our customers’ requests, e.g. booms, platforms and columns.

New structures and parts can be added to an existing crane on

demand, e.g. platforms, brackets and winches.

CRANE MODIFICATIONS OVERVIEWAlatas offers a vast range of crane modifications in accordance

with our clients’ wishes. Examples include on-going mechanical

problems, e.g. cracks in welding seams, modification of the crane

structure, improvements to the cranes SWL or a change in lifting

radius. Alatas also provides a “health check” of your equipment for

possible upgrades including man riding and load indication systems.

STRUCTURAL REPAIRS OVERVIEWAlatas offers repair solutions for any type of crane damage including

dents, overall deformations of crane structure parts and broken steel

structures.

Based on information provided by the customer and/or information

gathered at an on-site inspection, a full repair procedure will be

issued. This includes all necessary information such as drawings,

work orders and all welding requirements. If applicable, certification

by an appropriate authority can be obtained.

CONSULTATIVE ADVICE OVERVIEWA consultative advice service is offered by Alatas for most cranes.

Alatas will be your independent partner in any type of problem with

your crane manufacturer or other third party.

Alatas can also assist you in critical decisions concerning crane

accidents, maintenance and any existing equipment design

problems.

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Windlass Overhauls & Repairs

ALATAS MARINE ENGINEERING SINGAPORE PTE LTDpecialise in deck machinery repairs, especially in Anchor &

Mooring Winches. AME(S) was called to carry out a full overhaul on two BLM combined windlasses on a dredging vessel whilst in Singapore for dry-dock repairs.

The windlasses had deteriorated due to corrosion and a comprehensive refurbishment was required inside Alatas speciali ed workshop. SCOPE OF WORK CARRIED OUT

drum and shaft covers

and on the input and output shafts

surface on the cable lifter and cable drum (stainless steel)

motor with integrated brake, carry out dynamic testing and balancing

Marine Paint system

REQUIRE MANPOWER AND TURNAROUND TIME

One engineer One technician Two fitters

Crane Overhauls

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COST-EFFECTIVE ALTERNATIVE TO NEW EQUIPMENT

After one of our general overhauls, your equipment is comparable with new technology in terms of operation, performance values and its expected service life.

You may wish to upgrade your current crane, an attractive alternative to new equipment both in time and financial terms.

Alatas general overhaul can include OEM parts, genuine parts specified by the manufacturer.

With Alatas crane strip downs and overhaul services, redundant equipment can be brought back to a “like new” condition

COMMON CHALLENGES AND ISSUES CORRECTED

Water logged telescopic cylindersSeawater and condensation damage

Replacement barrels and rods

TYPICAL SCOPE OF WORK

Steel parts shot blasted, prepped and painted to OEM specificationWhole boom sections replaced or repaired

Hydraulic slip ring unit strippedRe-spray of all partsPad replacementsPins and bush replacementsHydraulic fittings and hydraulic hoses replacement

safely onto its working destination

Images shown on the right are of a Palfinger knuckle boom crane overhaul. Turnaround time for the example shown was 4 weeks

PROLONG THE LIFE OF YOUR CRANE WITH ALATAS OVERHAUL SERVICES

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MIDDLE EASTJebel Ali Free Zone - SouthP.O. Box 263 007Dubai, United Arab Emirates

Tel: +971 4 885 7954Fax: +971 4 885 [email protected]

USA / PANAMAHouston Office, 22015 South FrwyManvel, Texas 77578 USA

Tel: +1 281 431 0707Fax: +1 281 431 [email protected]

UK / AFRICAArthur Drive Hoo Farm Ind EstKidderminster DY11 7RA UK

Tel: +44 1562 747050Fax: +44 1562 [email protected]

HONG KONG2203 Winning Centre29 Tai Yau Street San Po KongKowloon, Hong Kong

Tel: +852 2153 2153Fax: +852 2153 [email protected]

GERMANYSachsenring 11 D-27711 Osterholz-ScharmbeckBremen, Germany

Tel: +49 4795 957 1460Fax: +49 4795 957 [email protected]

SINGAPORE1 International Business Park#03-01E The SynergySingapore 609917

Tel: +65 6861 2336Fax: +65 6861 [email protected]

www.alatas.com

CRANE SERVICES WORLDWIDE