2
Photograph may show optional equipment. C-rating 485kW [ 659mhp ] M-rating 610kW [ 829mhp ] / C-rating 555kW [ 755mhp ] 659mhp 829mhp IMO TierII Compliant Mechanical Engine Control LONG STROKE Staggered Layout Injection System Performance 829hp ( 610kW ) at 1900rpm in the M operating mode / 755hp ( 555kW ) at 1840 rpm in the C operating mode This 180 mm long stroker 20 Iiter class diesel, with 24 valves, the high performance turbo for, Iess turbo lag, and better mixing at low revs, the all-new high efficiency intercooler. Good Fuel Economy together with Lower Emissions The micro-sized multiple holes in the all-new injectors produce an even finer fuel-oil mist and combined with deep combustion chambers and new cylinder head shapes, produce even more power. It is power delivered smoothly, due to optimum combustion conditions being maintained across a far wider operating range. And it leads directly to the bonus of lower exhaust emissions and lower fuel consumption. The boost compensator dramatically reduces black smoke under hard acceleration. Both mono-grade and multi-grade lubrication oil can be used. For Harmonious Living with Global Environment Normally, when NOx emissions are reduced, the fuel consumption and smoke generation will increase, adversely affecting both the environment and management. As a solution to this, YANMAR has developed “Eco Diesel”, which is designed so as to comply with marine environmental protection. It improves the fuel consumption and smoke generation in addition to reducing NOx emissions. Output (kW) Fuel consumption ( g/kWh ) 100 300 500 700 6AYM-WET 10g/kW 8LAA-UTE 5% FUEL SAVING UP !! Output (kW) Fuel consumption ( g/kWh ) 100 200 300 400 500 6AYM-WST 10g/kW 6LAH-STE3 Conventional model Conventional model 5% FUEL SAVING UP !! Annual Operation hour --- 3,000hrs Saving 5 liters / 1hr Annual saving=15,000 liters 200liters Drum×75 Techniques for Complying with IMO Tier II Emission Standards : Exhaust Gas Recirculation (EGR) In the 6AY engine, the internal EGR system is used. This design does not require any external control devices or any significant changes to the engine structure. In external EGR, the line of the engine and supercharger must be equipped with devices such as EGR solenoid valves and coolers, and control must be performed for them. But in internal EGR, these functions can be performed by controlling the lift of the intake and exhaust valve. Internal EGR system Piston Air cooler Intake manifold Exhaust manifold Intake Exhaust Intake valve Exhaust valve Supercharger External EGR system Intake Intake Exhaust Air cooler Exhaust EGR cooler Supercharger Cost of Saving (5%) In the case of an engine that consumed 100 liters of fuel per hour. Intake stroke Exhaust stroke Lift of the exhaust valve Lift of the intake valve Lift of the EGR 2 0 0 lite r s MARINE DIESEL ENGINE Performance Curves Note : All Data Subject to Change Without Notice. Printed in Japan Dimensions ( Unit : mm ) Rating definitions : hp=0.7355kW Ratings are based on conditions of 100kPa, 30% relative humidity at 25˚C. M=For applications where use of rated power is less than 8 hours continuous out of every 12 hours and operation is less than 4000 hours per year. When combined with a correctly matched propeller which allows the engine rated rpm to be achieved in a fully loaded vessel state, the reduced-power operation can be at or below 100-120 rpm of the rated speed. C=This application is No limit in regard to annual maximum operation hours, continuous operation hours and load factor. Model Type No. of cylinders, Bore ×stroke Displacement Ratedoutput Emission Fuel consumption Direction of rotation Combustion system Cooling system Cooling fresh water capacity Lubricating system Lubricating oil capacity Lubricating oil grade Starting system Flywheel housing size Dry weight Engine Specifications mm lit. kW(hp) /min -1 (rpm) gr/kWhr lit. lit. inch kg 4-cycle, Vertical, Turbo-charged with sea watercooled intercooler diesel engine 6 in-line, 155×180 20.379 M: 610 (829) / 1900 IMO Tier II M: 207 ( at rated output ) Counterclockwise viewed from stern ( crankshaft ) Direct injection With Heat exchanger [ optional keel cooling ] 60 Forced lubrication with gear pump 91 SAE40 or SAE15W-40 Electric starting motor ( DC 24V-8kW ) [ optional airstarting ] SAE #0 and 18 2365 6AYM-WET 6AYM-WST C: 485 (659) / 1900 C: 207 ( at rated output ) C: 555 (755) / 1840 C: 202 ( at rated output ) Engine Model Marine gear model Type Reduction ratio Direction of rotation Dry weight Marine Gear Specifications kg 6AYM-WST / WET Hydraulic multi-disc clutch Clockwise or Counterclockwise YXH-240 (WET only) 2.56 645 YX-181 (WST only) 2.55 560 2.08 3.03 3.50 4.54 YXH-240L 5.91 1240 3.03 6.57 3.48 4.89 1.95 2.27 5.36 6.95 YX-180L (WST only) 4.00 680 With YXH240L gearbox / Rear view With YXH240L gearbox / Right side view 6AYM-WST ( C rating ) 6AYM-WET ( M rating ) 6AYM-WET ( C rating ) Fuel consumption ( L/h ) Fuel consumption on propeller load 200 150 100 50 0 Fuel consumption on propeller load Fuel consumption ( L/h ) 200 150 100 50 0 Fuel consumption on propeller load 200 150 100 50 0 Fuel consumption ( L/h ) 1000 1200 1400 1600 1800 2000 Engine speed (min -1 ) 5000 4000 3000 2000 1000 Torque ( Nm ) Torque Engine speed (min -1 ) 1000 1200 1400 1600 1800 2000 Torque 5000 4000 3000 2000 1000 Torque ( Nm ) Engine speed (min -1 ) 1000 1200 1400 1600 1800 2000 Torque 5000 4000 3000 2000 1000 Torque ( Nm ) 700 600 500 400 300 200 100 0 Output ( kW ) Output Propeller curve Output 700 600 500 400 300 200 100 0 Output ( kW ) Propeller curve Output 600 500 400 300 200 100 0 Propeller curve Output ( kW ) Engine only / Front view Engine only / Right side view No.1 CYL. 1000 No.6 CYL. 194 280 195 266 343 480 1823 1609 664 641 481 1305 172 175 177 962 22 385 167 552 879 817 1431 946 CRANK CENTER 500 834 60° 60° 302 302 830 21 Marine gear No.1 CYL. No.6 CYL. 480 266 194 194.5 279.5 414 2570 795 370 747 1000 343 1609 Large Power Products Business 1-1-1,Nagasu-Higashidori,Amagasaki,Hyogo,Japan Tel : +81-6489-8069 Fax : +81-6489-1082 yanmar.com YANMAR POWER TECHNOLOGY CO., LTD. 001M0-G00492

MARINE DIESEL ENGINE - YANMAR€¦ · Engine only / Front view Engine only / Right side view No.1 CYL. 1000 No.6 CYL. 194 280 195 266 343 480 1823 1609 641 664 481 1305 172 177175

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Page 1: MARINE DIESEL ENGINE - YANMAR€¦ · Engine only / Front view Engine only / Right side view No.1 CYL. 1000 No.6 CYL. 194 280 195 266 343 480 1823 1609 641 664 481 1305 172 177175

Photograph may show optional equipment.

C-rating 485kW [ 659mhp ] M-rating 610kW [ 829mhp ] / C-rating 555kW [ 755mhp ]

659mhp829mhp

IMO TierII CompliantMechanical Engine Control

LONGSTROKE

Staggered Layout Injection System

Performance829hp ( 610kW ) at 1900rpm in the M operating mode / 755hp ( 555kW ) at 1840 rpm in the C operating mode This 180 mm long stroker 20 Iiter class diesel, with 24 valves, the high performance turbo for, Iess turbo lag, and better mixing at low revs, the all-new high efficiency intercooler.

Good Fuel Economy together with Lower EmissionsThe micro-sized multiple holes in the all-new injectors produce an even finer fuel-oil mist and combined with deep combustion chambers and new cylinder head shapes, produce even more power. It is power delivered smoothly, due to optimum combustion conditions being maintained across a far wider operating range. And it leads directly to the bonus of lower exhaust emissions and lower fuel consumption. The boost compensator dramatically reduces black smoke under hard acceleration.

Both mono-grade and multi-grade lubrication oil can be used.

For Harmonious Living with Global EnvironmentNormally, when NOx emissions are reduced, the fuel consumption and smoke generation will increase, adversely affecting both the environment and management. As a solution to this, YANMAR has developed “Eco Diesel”, which is designed so as to comply with marine environmental protection. It improves the fuel consumption and smoke generation in addition to reducing NOx emissions.

Output (kW)

Fuel

con

sum

ptio

n ( g

/kW

h )

100 300 500 700

6AYM-WET

10g/kW

8LAA-UTE

5% FUEL SAVING UP !!

Output (kW)

Fuel

con

sum

ptio

n ( g

/kW

h )

100 200 300 400 500

6AYM-WST10g/kW

6LAH-STE3Conventional model

Conventional model

5% FUEL SAVING UP !!

Annual Operation hour --- 3,000hrs

Saving5 liters / 1hr

Annual saving=15,000 liters200liters Drum×75

Techniques for Complying with IMO Tier II Emission Standards : Exhaust Gas Recirculation (EGR)In the 6AY engine, the internal EGR system is used. This design does not require any external control devices or any significant changes to the engine structure. In external EGR, the line of the engine and supercharger must be equipped with devices such as EGR solenoid valves and coolers, and control must be performed for them. But in internal EGR, these functions can be performed by controlling the lift of the intake and exhaust valve.

Internal EGR system

Piston

Air cooler

Intakemanifold

Exhaustmanifold

Intake Exhaust

Intake valve Exhaust valve

Supercharger

External EGR system

Intake

Intake Exhaust

Air cooler

Exhaust

EGR cooler

Supercharger

Cost of Saving (5%) In the case of an engine that consumed 100 liters of fuel per hour.

Intake stroke

Exhaust stroke

Lift of the exhaust valve Lift of the intake valve

Lift of the EGR

200liters

MARINE DIESEL ENGINE

Performance Curves

Note : All Data Subject to Change Without Notice.

Printed in Japan

Dimensions ( Unit : mm )

Rating definitions : hp=0.7355kW Ratings are based on conditions of 100kPa, 30% relative humidity at 25˚C. M=For applications where use of rated power is less than 8 hours continuous out of every 12 hours and operation is less than 4000 hours per year.When combined with a correctly matched propeller which allows the engine rated rpm to be achieved in a fully loaded vessel state, the reduced-power operation can be at or below 100-120 rpm of the rated speed.

C=This application is No limit in regard to annual maximum operation hours, continuous operation hours and load factor.

Model

Type

No. of cylinders, Bore × stroke

Displacement

Ratedoutput

Emission

Fuel consumption

Direction of rotation

Combustion system

Cooling system

Cooling fresh water capacity

Lubricating system

Lubricating oil capacity

Lubricating oil grade

Starting system

Flywheel housing size

Dry weight

Engine Specifications

mm

lit.

kW(hp) /min-1(rpm)

gr / kW・hr

lit.

lit.

inch

kg

4-cycle, Vertical, Turbo-charged with sea watercooled intercooler diesel engine

6 in-line, 155×180

20.379

M: 610 (829) / 1900

IMO Tier II

M: 207 ( at rated output )

Counterclockwise viewed from stern ( crankshaft )

Direct injection

With Heat exchanger [ optional keel cooling ]

60

Forced lubrication with gear pump

91

SAE40 or SAE15W-40

Electric starting motor ( DC 24V-8kW ) [ optional airstarting ]

SAE #0 and 18

2365

6AYM-WET6AYM-WST

C: 485 (659) / 1900

C: 207 ( at rated output )

C: 555 (755) / 1840

C: 202 ( at rated output )

Engine Model

Marine gear model

Type

Reduction ratio

Direction of rotation

Dry weight

Marine Gear Specifications

kg

6AYM-WST / WET

Hydraulic multi-disc clutch

Clockwise or Counterclockwise

YXH-240 (WET only)

2.56

645

YX-181 (WST only)

2.55

560

2.08 3.03 3.50 4.54

YXH-240L

5.91

1240

3.03 6.573.48 4.891.95 2.27 5.36 6.95

YX-180L (WST only)

4.00

680

With YXH240L gearbox / Rear view With YXH240L gearbox / Right side view

6AYM-WST ( C rating ) 6AYM-WET ( M rating ) 6AYM-WET ( C rating )

Fuel

cons

umpti

on (

L/h ) Fuel consumption

on propeller load200

150

100

50

0

Fuel consumption on propeller load

Fuel

cons

umpti

on (

L/h )

200

150

100

50

0

Fuel consumption on propeller load

200

150

100

50

0Fuel

cons

umpti

on (

L/h )

1000 1200 1400 1600 1800 2000

Engine speed (min-1)

5000

4000

3000

2000

1000Torq

ue (

Nm

)

Torque

Engine speed (min-1)1000 1200 1400 1600 1800 2000

Torque5000

4000

3000

2000

1000Torq

ue (

Nm

)

Engine speed (min-1)1000 1200 1400 1600 1800 2000

Torque5000

4000

3000

2000

1000Torq

ue (

Nm

)

700

600

500

400

300

200

100

0

Out

put (

kW

)

Output

Propellercurve

Output700

600

500

400

300

200

100

0

Out

put (

kW

)

Propellercurve

Output600

500

400

300

200

100

0

PropellercurveO

utpu

t ( k

W )

Engine only / Front view Engine only / Right side view

No.1 CYL.

1000

No.6 CYL.

194

280

195 266

343 4801823

1609

664641481

1305

172

175177962

22 385

167

552

879817

1431

946

CRAN

K CE

NTER

500

834

60° 60°

302 302

830

21

– Marine gear

No.1 CYL. No.6 CYL.

480

266

194

194.5

279.5

414

2570

795370

747 1000343

1609

Large Power Products Business1-1-1,Nagasu-Higashidori,Amagasaki,Hyogo,JapanTel : +81-6489-8069 Fax : +81-6489-1082yanmar.com

YANMAR POWER TECHNOLOGY CO., LTD.

001M0-G00492

Page 2: MARINE DIESEL ENGINE - YANMAR€¦ · Engine only / Front view Engine only / Right side view No.1 CYL. 1000 No.6 CYL. 194 280 195 266 343 480 1823 1609 641 664 481 1305 172 177175

YANMAR original marine gear that can be adapted to a wide range of applicationsYANMAR provides our original gearbox, which enables us to supply total marine engineering & servicing to customers!

High-Performance Marine GearYANMAR's original marine gear is designed to draw out best performance of YANMAR engines.

Easier MaintenanceThe 3-part structure of the case enables the forward shaft and reverse shaft to be disassembled and reassembled while still installed on the boat. In addition, a cartridge system is now used for the L.O. filter.

Marine class societies approval AccessoriesOptional Trolling Device (BX Type trolling). Optional Trailing pump.Propeller shaft half coupling (counter flange) supplied as standard.

Detail of instrument panel D-type ( Unit : mm )

225(8.86)4 3

52 1

470(18.50)225(8.86)

180(7.09) 160

(6.30)

6-φ6.5(0.26)

80(3.15)

  Switch unit・Key switch・Alarm buzzer・Alarm buzzer stop switch・Illumination switch

1 2  Alarm lamp unit with Alarm monitor device・Battery not charging・C.W. high temp.・L.O. low pressure・Clutch oil pressure・L.O. filter clogged・C.W.level

  Tachometer unit・Tachometer with hour meter

  Sub meter unit・L.O. pressure meter・C.W. temp. meter・Boost meter (Turbo)

3

4

  Clock unit・Clock5

Detail of instrument panel D-type ( Unit : mm )

YANMAR original rubber mounts (option)

Vibrationisolating rubber

Engine mounting bracket

Engine bed (on the hull side) Foundation bolt (M18)

Approx.85 (when installed)

Jack bolt

220

130

Engine side

Jack bolt(for centering work)

Side jack (to be supplied by ship builder)260

Side jack(to be supplied by ship builder)

Note: Specially arranged engine mounting bracket is to be used.

Freestanding (remote mount) gear use only

Case (B) Support Clutch

Case (C)

Case Plate

Input Clutch

Distance 400 mm to be drawn out

• Applied to YXH-240L only

Governor Valve

Trolling Change-over Valve

Trolling Change-over Lever

Hydraulic Oil Pump

• BX Trolling

Trolling governor valve + Trailing pump configulation

• Applied to YXH-240 only

Input shaft

Cace B

Cace A

Support shaft

Cace C

Bx Type Trolling operation principleThe trolling device consists of the low speed valve and governor valve that detects the output shaft rotation speed. The clutch hydraulic oil pressure is decided by the balance between the value instructed by manipulating the trolling change-over lever of low speed valve and governor pressure so that the output rotation speed can be stabilized against the fluctuation of load.

H

L

(kg/cm) Q’ty Parts No. K=4000 4 148633-08640

K Lower Down TimeEasier Routine Inspection, Easier Maintenance. 1. Large inspection windows on the side of the block allow in-site replacement of pistons. 2. Full mechanical engine management avoids the chance of delicate and expensive electronics failing in hot, marine engine room conditions. 3. 500 hours service interval.4. Individual cylinder heads for each cylinder.

High TorqueExcellent Torque-Rise Characteristics in High Speed and High Load Range Enable Stable Performance of Job Duties even at High Load

Best FOC* zone

90

100

110

120

130

900 1100 1300 1500 1700 1900 2100

Torq

ue-r

ise

(%)

Engine torque-rise curveA

Pow

er (k

W)

700

600

500

400

300

200

100

0900 1100 1300 1500 1700 1900 2100

Engine speed (min-1)This figure indicate in case of 6AYM-WET ( M-rating )

Maximum power line

85% Propeller curveLower exhaust emission zone

Droop line

BC

D

Propeller curve

Top: Ion plateOil: Nitrided SUS

Cylinder liners"Silicard" treated

Piston rings

Pistons

Improved wear resistance in combination with

"Silicard" liners

Improved wear resistance

Small skirt clearance

Reduced piston swing

Reduced oil consumption

↓FCD (Ductile cast iron)

Chrome plated

Cylinder linersTufftride treatment

Piston rings

PistonsLarge skirt clearance

Al-Alloy

6LA 6AYM-W

High capacity front PTO

Take Off Method

ABelt-driven without an outer bearing

DShall have the support for bearing at both ends through the intermediary of flexible coupling (CG rubber coupling)

Reserve Power

The Engine Performance Gives Following Advantages: 1. The engine torque-rise characteristics having much in reserve, ( Line A ) →Stable cruising with least speed reduction against sudden load changes. 2. Wide Max. Power Range, ( Line B ) →A wide range propeller matching, from the passenger ship (light/medium duty) to tug boat (heavy duty), is possible.3. Min. Fuel Consumption Range is Wide, ( Line C ) →Economical with wide min. fuel consumption range both during cruising or performing job duties. 4. Wide Medium Load Range, ( Line D ) →Produces stable engine performance even doing other job duties.

Best FOC* zone

* FOC: Fuel Oil Consumption

Toughness1. Low, stable LOC (Lubricating Oil Consumption) and long overhaul interval, thanks to sillicard** (kind of artificial ceramic) treatment cylinder liner and nitrided stainless steel rings and the finely judged clearance between piston and liner. No cylinder kit replacement concept in YANMAR overhaul program.2. Purpose built marine engine with long stroke, optimized flywheel weight, water cooled exhaust manifold and special treatment injection nozzle. A Leak-free engine.3. Type Approved by Marine Class Societies.

Eng speed min-1

Out

put (

kW

)

1300300

350

400

450

500

550

600

650

1500 1700 1900 2100

6AYM-WET

Max Output

18L-19L class engines

More than 50kw

Best FOC* zone

** SiliCard is a surface treatment that uses a special method to embed powdered Silicon Carbide (SiC), an artificial ceramic second only to diamond in hardness, to provide superior wear resistance and durability.

6AYM-WET

400 600 800 1000 1200 1400 1600 1800 2000 2200

Out

put (

kW)

700

600

500

400

300

200

100

0

Propeller cubic curve

Recommended max. operating power curve

system "D" (CGM5508)

system "D" (CGM5507)

system "A"

M-rating

H-rating7.3kW / 1900min-1

555kW / 1840min-1H-rating

610kW / 1900min-1M-rating

Engine speed (min-1)400 600 800 1000 1200 1400 1600 1800 2000 2200

600

500

400

300

200

100

0

6AYM-WST

Out

put (

kW)

system "A"

system "D" (CGM5508)

system "D" (CGM5507)

Recommended max. operating power curve

6AYM-WST:485kW / 1900min-1

7.3kW / 1900min-1

Propeller cubic curve

Engine speed (min-1)

PulleysFlexible coupling

(CGM)

Outer bearing

Alternator

Governor

Dipstick

Fuel injection pumpIntake manifoldFiller cap

Fresh water cooler(tube type)

Emergency seawater inlet

Seawater pump(gear driven, flexible rubber impeller)When keep cooler option isspecified,an engine mountedgear driven centrifugal circulation pump is suppliedfor keel cooling circuit

Fuel filter

Fuel feed pump

Lubricating Oil filler cap

Fresh water pump(gear driven, centrifugal)

Turbocharger

Starter

Inter cooler(tube type)

Lubricating oil pressure valveLubricating oil cooler

(Multi-plates type)

Lubricating oil bypass filterExhaust manifold(cast-iron, water cooled)

Lubricating oil filter

Operation side

Non operation side

Photograph may show optional equipment.

Optional wiring to suit classification society requirement available.

YANMAR, Providing Quality Propulsion Engine Packages for Over 60 Years.