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Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 1 |
Marenco Swisshelicopter AG Company Presentation
► Bruno Gubser
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 2 |
Motivation, History, Company
Opportunity
Solution, Product, Technology
Outlook
Content
05.04.2016
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 3 |
Motivation
Helicopter pilot Engineering Design
Challenge Interesting technology
Core market segment Aged products
Disatisfied customers Innovation potential
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 4 |
History
1997 2011 2014
Marenco AG Engineering, Consulting
Marenco Swisshelicopter
2007 2010
Design Concepts Prototypes Simulation
CAD Training
PLM CAD Methodics CMII
2012 2013
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 5 |
History
1987
2002
2007
2009
2013
► Since 1987 the idea of an own built helicopter has grown, becoming reality in 2009 with the founding of the company
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 6 |
Project
Four Key Pillars of the Project
► Project Facts:
■ Officially started Jan 1st 2010
■ From 7 employees to 120 FTE’s in 2016
■ Two main locations (Mollis Airport, Pfäffikon ZH)
■ Two side locations (Munich, Johannesburg)
Product Company Approvals
Infrastructure Company
SKYeSH 09 EASA, BAZL DOA POA MOA TOA
Infrastructure Office Building Testing Infrastructure Production
Company Staffing Structures
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 7 |
Pfäffikon ZH
Projectmanagement, Design, Engineering, Procurment
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 8 |
Mollis - Näfels
Pre Assembly, Final Assembly, Flight Testing, Stock
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 9 |
Ennetmoos, South Africa, Germany
Marenco South Africa Dynamic Windtunel
Marenco Germany Certification
Ennetmoos
Testing
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 10 |
Infrastructure
Whirl Tower Gearbox Testbench
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 11 |
Management Team
CEO Martin Stucki
Sales Director Mathias Senes
CTO ai Martin Stucki
COO Bruno Gubser
CFO Marcel Klaus
Project Management Mike Schneider
CQO Arndt Lapice
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 12 |
Motivation, History, Company
Opportunity
Solution, Product, Technology
Outlook
Content
05.04.2016
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 13 |
The main population of civil light single turbine helicopters concentrates on the Western Hemisphere….
Source: Bart Fleet Report 2014
79%
3% region not allocated
48%
5%
10%
16%
4%
Turbine Helicopters
21’928 Single Turbine Helicopters
13’480
4%
4%
10%
4% 6%
41% 21%
8%
12%
- Strictly confidential -
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 14 |
2,550+ Light single-turbine
Honeywell 2015 updated forecast confirms
segment, regions and application focus
5,250 Turbine Helicopters
510+ single-turbine deliveries per year over the next five years
General Utility, Passenger transport, Law
enforcement usages represent 73% of the
overall market and certainly more on the single
turbine sector
Focus for MSH until 2020
*Source: 17th Annual Honeywell Survey
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 15 |
The US Market represents the single largest market with 10’055 aircraft
10’055 Helicopters From the piston RH22 to the S92A by Sikorsky
5’100 Single
Turbine helicopters
51%
1’663 Twin Turbine
helicopters
17%
6’763 Turbine
Helicopters
75%
25%
3’292 Piston helicopters
32%
23 YEARS
An ageing civil US fleet
offers a significant
potential for renewal
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 16 |
Source: Bart Fleet Report 2014
The overall European market population for single turbine helicopters is 2’083
4’292
Single-engine
helicopters
67% 2’160
Twin-engine helicopters
2’212 Piston
Helicopters
6’455 Turbine and Piston Helicopters in Europe
2’083 Single Turbine
helicopters
4’243 Turbine
Helicopters
50%
50%
17 YEARS Similar to the US, Europe has an ageing civil fleet
that will require replacement
19.8 years for the light single-engine fleet
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 17 |
19%
290 a/c
13%
200 a/c
14%
213 a/c
13%
192 a/c
Airbus Helicopters is the clear leader in turbine production numbers
- Strictly confidential -
Endangered Industrials Ageing Product range
Market Leaders
Developing Industrials
Source MSH 2014
Market Leaders by Turnover
5%
70 a/c
- Strictly confidential -
31%
479 a/c
Global Turbine Production of 1526 aircraft (2013)
2%
25 a/c
0%
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 18 | - Strictly confidential -
Ecureuil
AS350 / EC130
Bell 407
1970
Design -
1974 First Flight
1970-74 Designed
from B206
AS 350 B/D/BA/B1 929 units
AS 350 B2 1 188 units
AS 350 B3/B3+/B3e
1289 units
EC130 B4 445 units
BELL 407/407Gx 1 186 units
TOTAL AS350 – EC130 3 851units
Bell 206L
1970-74 Design
BELL 206L /L1/L3/L4 1 835 units
TOTAL: 6 872 units
Airbus Ecureuil clear leader on the segment – driving the MSH prospect base
- Strictly confidential -
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 19 |
Koala AW 119
1967-71 Designed from A109
A119 KE 93 units
A119 KOALA
88 units
MD600
1963-76 Designed from the 369HS
MD 600 65 units
An additional opportunity with aircraft at the end of life – MD and AW prospects low hanging opportunities
High Performance / Niche Market FLEET at life end
EUROCOPTER 441 units
AEROSPATIALE SA 315/316/318/319
BELL 388 units
BELL 204/205/214
TOTAL: 1 075 units
- Strictly confidential -
Renewal
opportunity for fleet
at life end
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 20 |
Competition summary – MSH is entering an attractive segment which main competition are not putting focus on
- Strictly confidential -
OE
Ms f
ocu
s o
n
Hig
h V
alu
e l
ow
vo
lum
e
ma
rke
ts
- Strictly confidential -
Lig
ht
sin
gle
-en
gin
e
Lig
ht
twin
H
eavy &
Inte
rmedia
te t
win
5-seater
6/8-seater
Bell 505 - 2018 EC120B – 2020 possible upgrade No product
Bell 407.. Bell 417 - 2025 (not planned)
AS350 - new platform - 2025 AW119 - no new platform
AS350 - JV concepts w/ Russia, India & China
AW119 - JV concepts w/ India & China
Bell 429 - in operation AS355 - stopped
EC135/145 (X9) - new platform In development
AW109 - end of life AW109 - new platform - 2020
Bell 412 - no upgrade plan AS 365 - X4 launch at Hai 2015
EC175 - recently launched
AW109 - end of life AW109 - new platform - 2020
Bell 525 - in development EC225 (X6) – replacement in development
AW169 - in development AW189 - new launched
AW 609 – in development Bell V280 - in development
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 21 |
Four firm contracts and 83 Letters of Intent signed as of today
MSH fleet repartition
46%
1%
21%
6%
13%
14%
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 22 |
Motivation, History, Company
Opportunity
Solution, Product, Technology
Outlook
Content
05.04.2016
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 23 |
SKYe SH09 Superior Design Features
5-Blade MRH
Silent Safe
Full authority
Large Cargo-hold Rear-access through
Clamshell doors
High Tail-boom clearance Vertical reference
windows
Glass-cockpit
Superior Field of view
1021 hp engine No TBO
Two-stage compressor
Full Carbon-composite airframe
High-ceiling cabin Crashworthy
individual seats
- Strictly confidential -
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 24 |
Solution
The SKYeSH09 is not a revolutionary concept, but a bundle of incremental innovations improving dissatisfiers from existing products combined with the
use of the latest available technologies and concepts
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 25 |
Product
Spacy and flexible cabin layout with large doors for
superior accessability, built of carbonfibre for high stiffness
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 26 |
Product
- Strictly confidential -
Roomy luggage compartment with large doors for easy load / unload in upright position e.g. for emergency medical services
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 27 |
High visibilty cockpit with superior
ergonomics and excellent view for
long line applications
Product
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 28 |
Technology
1947 1972 1955
While the large players are still trying to solve the fundamentals such as increasing cruising speed…
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 29 |
Technology
.. we care about the obvious improvements such as a 5 arm rotor developed in house, which leads to less vibration and less noise..
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 30 |
Technology
..an own developed highly efficient, compact gearbox, which enables us to outperform competition in the hot and high performance..
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 31 |
Technology
..a main airframe, built of different components, engineered in CAD, which allow size, design and weight optimizations in an early stage…
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 32 |
Technology
Loads Flightlab
Finite Element Method (FEM)
Tests
Loads Requirements
Verifikation
..supported by calculation and simulation in order to shorten the development time…
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 33 |
Technology
..and supports innovative designs and manufacturing methods for attractive costs.
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 34 |
September 2014 100% RPM
An important step towards first flight
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 35 |
First Flight P1 October 2nd 2014
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 36 |
First Flight P2 February 26th 2016
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 37 |
Heli Expo 2011 - 2016
First signed contract at HAI 2016 – Air Zermatt
A huge success
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 38 |
Motivation, History, Company
Opportunity
Solution, Product, Technology
Outlook
Content
05.04.2016
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 39 |
Company approvals strategy 2015-2018
► Adjusted in January 2016
► This strategy defines the priority and sequence until 2018
2015 EASA
Part-21, J
DOA
scope 1
EASA
Part-147
TOA
2016
EASA
Part-145
MOA
EASA ATO
Part-M
2017
CAMO
AOC
EASA
Part-21, G
POA
(Scope 1)
FAA
repair
station
ICAO
known
consignor
EASA
Part-21, J
DOA
scope 2
by Linth Air
Service
2018 Ermächtiger
Ausführer
(customs)
EASA
Part-21, G
POA
(Scope 2)
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 40 |
Certification Status
EASA TC planned for Q2 2017
EASA
► TC activities started in 2010 parallel to the experimental built
► Integration of former Airbus Helicopter Certification team into MSH in 2012
► CVE of MGE (daugther company of MSH) cover all disciplines of SKYe SH09
► Close cooperation of the MSH team leads and the CVE’s with the corresponding EASA panel experts over the whole DO process.
► Appointment of dedicated and extremely experienced specialists for all the process and organsiational certification.
► Monthly meetings with EASA to push TC
FAA
► Early involvement of FAA through Wayne Barbini as former chief of certification of Bell Helicopter
► FAA got an in depth briefing on the program during their visit last year in June.
► Continous meetings with FAA e.g. at HAI 2016
► Requested FAA for checking FAA add ons for certification in Q3.16 at Pfäffikon
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 41 |
Market Entry Strategy 2020 – Key Pillars
► Central Europe first 10 launch Customers
► Central and Western Europe
► US
► Central and Western Europe
► US
► Canada
► Oceania
► Central and Western Europe
► US, Canada
► Oceania
► Brazil, China, Japan
05.04.2016
Time Product Markets Applications
► SKYeSH09
► SKYeSH09
► SKYeSH09
► SKYeSH09
► Utility
► Utility
► Sightseeing
► Utility
► Sightseeing
► EMS
► Executive Transport
► Utility
► Sightseeing
► EMS
► Executive Transport
► 2017
► 2018
► 2019
► 2020 - 2021
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 42 |
Customer support follows market entry
2016 - 2017 2017 - 2018 2018 - 2019 2019 - 2020
Rest of the World:
CANADA, BRAZIL
Phase 3: OCEANIA, JAPAN, ASIA
+ FAA & EASA countries
Phase 2: USA (FAA) & EASA
countries
Phase 1: EUROPE
(Western)
First 30x Helicopters
• Support from Switzerland • Hotline Technical assist. • Field Representatives • Part 145 Training Center • Part 147 Training Center • Part ORA Training Center
Next 60x Helicopters
• Support from Switzerland • Hotline Technical assist. • Field Representatives Appointment of (external) + Service Centers in USA + Service Centers in Europe
Next 100x Helicopters
• Center of Competence in Switzerland • MSH office in USA
Appointment of (external) 5x Service Centers in Oceania & Japan
+ Service Centers in China & SEA
Next 260x Helicopters
• Centers of Competence • MSH office in USA • MSH office in Asia
Appointment of (external) + Service Centers in Canada, Brazil, SAF, ME + Training Center (USA)
Marenco Swisshelicopter AG © Marenco Swisshelicopter AG | Bruno Gubser 44 |
Green field allows to plan lean for assembly – reduction of lead time and costs
► With the given layout 120 helicopters/ annum can be produced
► Number of employees for assembly only 22
► Area needed around 1800 sqm
► Lead time 154 h, delivery of 1 helicopter every 2 days
5 4 3 2 1
6 7 8 9
10 Reserve
Final Assembly – In 10 Steps to the final product
Gear Pre Assembly – Modular capacity for new products and MRO
► With the given layout 120 gear boxes for new products plus 187 MRO can be handled
► Number of employees for assembly and MRO 12
► Area needed around 500 sqm ► Lead time every 2 days a new set of gear
boxes and/ or MRO gear boxes will be delivered
Test Rig
5 6
7 8
D
T 1 2 3
4
NDT
Test Rig
Oven
Cleaning
Storage