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www.mapexsoftware.com
MAPEX RMM
(Mapex Rolling Mill Management)
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PRESENTATION
What is Mapex RMM (Rolling Mill Management)?
Mapex RMM is a technological solution specialized in the management of rings,
rolls and critical tools (guides, chocks, etc.) used in rolling processes, which
automates and manages the assembly plans and assembly orders required to
achieve the rolling scheduled.
Mapex RMM is a specific solution, designed and developed together with rolling
engineers, which covers the main needs of the sector.
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Mapex RMM advantages
▪ Computerize and centralize the know-how
▪ Real-time control costs and status of managed items
▪ Planning and rolling assembly simulation at short, medium and long term
▪ Assembly management automation
▪ Automatic tons assignment to all managed items
▪ Preventive maintenance based on accumulated tons
▪ Minimize rolling mill incidents
▪ Makes the decision-making process faster
▪ Increase the time available for added value tasks
▪ Integration with 3rd party systems (ERP, MRP, SCADA, MES,…)
PRESENTATION
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Mapex RMM
RMM - INTRODUCTION
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Mapex RMM structure
RMM - INTRODUCTION
Configure the rolling mill and product range rolling
requirementsConfiguration
Manage the operations for rings, rolls, shafts, guides,
chocks, bearings and critical tools Management
Plan and simulate future assemblies required for
scheduled rolling plans
Planning &
Simulation
Document management, reports, traceability, charts,
dashboards and integration with third-party systemsAnalysis
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Integrated application manual
Contextual help accessible from all application screens
RMM - INTRODUCTION
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Configure the rolling mill
and product range rolling
requirements
RMM - CONFIGURATION
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Rolling mill and roll stands configuration
Adaptable to round and section roll mills, continuous or reversible
RMM - CONFIGURATION
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Rings, rolls, grooves types and grooves dimensions definition
Adjustable to all type of rings and rolls
RMM - CONFIGURATION
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Product settings, roll stands schedule and groove layouts
Computerized and centralized know-how
RMM - CONFIGURATION
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Manage operations for
rings, rolls, shafts, chocks,
bearings and other rolling
critical tools
RMM - MANAGEMENT
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Management of rings, rolls and rolling critical tools
Real-time control of costs, status, diameters and dimensions
RMM - MANAGEMENT
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Assisted workflows that facilitate management and usability
Remove administrative tasks and increase autonomy between departments
RMM - MANAGEMENT
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Dressing queues management in internal and external workshops
Automatic prioritization of machining queues
RMM - MANAGEMENT
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Plan and simulate future
assemblies required for
scheduled rolling plans
RMM - PLANNING & SIMULATION
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Rolling plan progress management
Plan and simulate assemblies at short, medium and long term
RMM - PLANNING & SIMULATION
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Rolling assembly plan management
Automation of assembling , disassembling and tons assignment
RMM - PLANNING & SIMULATION
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Rings and rolls diameters relationships between rolling mill positions
Analysis and tolerance alarms between rings and rolls diameters of the assembly plan
RMM - PLANNING & SIMULATION
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Comparison between rolling assembly plans
Minimize assemblies operations between rollings
RMM - PLANNING & SIMULATION
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Document management,
reports, traceability, charts,
dashboards and integration
with third-party systems
RMM - ANALYSIS
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RMM - ANALYSIS
Document management for all managed items
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RMM - ANALYSIS
Channel control reports required in rolling processes
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RMM - ANALYSIS
Assembly sequence reports with rings and rolls durations
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Traceability and costs per rings, rolls and tools
Historical data and progress for all managed items
RMM - ANALYSIS
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Reports, charts and dashboards
Dynamic data analysis exportable to 3rd party systems
RMM - ANALYSIS
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Conclusions
RMM - CONCLUSIONS
• Configuration
• Rolling mill
• Products and grooves specifications
• Management
• Rings
• Rolls
• Shafts
• Chocks
• Bearings
• Guides and other critical rolling tools
• Planning and Simulation
• Dressing queues
• Assemblies
• Analysis
• Traceability
• Reports
• Charts
• Dashboards
• Integration
• ERP, SCADA, MES, MRP,…
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Main Benefits
RMM - BENEFITS
Computerized and
centralized know-how
Costs control, diameters and items statusin real-time
Plan and simulate
assemblies
Improve efficiency
and decision-making process