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2015 Manufacturing

in the age of

Digital Transformation

NSRP, All Panel meeting

Charleston, March 12 - 14

Christophe LECAPITAINE

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Shipbuilding & Industrial Revolutions

4. Industrial revolution

DIGITALIZATION

3. Industrial revolution

AUTOMATION

2. Industrial revolution

MASSIFICATION

1. Industrial revolution

MECHANIZATION

End of the 18th century. Beginning of the 20th century Beginning of the 70th

Industry 1.0 Industry 3.0Industry 2.0 Industry 4.0

Today

Ship Complexity

Profitability

?Too many solutions

Multi tools-No integration

Production delay and Quality

Misusage-ERP as

MES, Excel as

Scheduler

Digital Continuity

Real Time scheduling

Digital 3D Work Instructions

Digital Work Orders to Machines and

Humans

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Dassault Systèmes Vision

SHIPYARD

LAYOUT &

SIMULATION

SHIP

DESIGN &

ENGINEERING

PRODUCTION

ENGINEERING

PRODUCTION

PLANNING &

SCHEDULING

PRODUCTION

EXECUTION

PRODUCTION STRATEGY

PRODUCTION ENGINEERING

PRODUCTION EXECUTION

Digital Continuity of Manufacturing Processes

PRODUCTION

BUILD STRATEGY

V + R

Virtual Real

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Digital Shipyard: PRODUCTION STRATEGY

3D SHIP

INITIAL / BASIC DESIGN

SHIP DESIGN &

ENGINEERING

3D BLOCK PLAN

DEFINITION

SHIP PRODUCTION

BUILD STRATEGY

3D SHIPYARD MODEL

SHIPYARD LAYOUT

& SIMULATION

EARLY PLANNING &

SCHEDULING

SHIPYARD

MANUFACTURING

PLANNING

BUILD FOR SEA

OPTIMIZED PRODUCTION FOR SEA

WINNING BID FOR SEA

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Digital Shipyard: PRODUCTION ENGINEERING

3D SHIP

DETAILED DESIGN

SHIP DESIGN &

ENGINEERING

MANUFACTURING

ASSEMBLIES

SHIP PRODUCTION

BUILD STRATEGY

SHIP PRODUCTION

PREPARATION

WORK PREPARATION

(by discipline)

ASSEMBLY

INSTRUCTIONS

MODEL BASED

INSTRUCTIONS

PROGRAMMING &

SIMULATION

DESIGNED FOR SEA

OPTIMIZED PRODUCTION FOR SEA

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Digital Shipyard: PRODUCTION EXECUTION

REAL PLANNING &

SCHEDULING

SHIPYARD

PRODUCTION

SCHEDULING

3D SHIPYARD MODEL &

PRODUCTION ACTIVITIES

SHIPYARD LAYOUT

& SIMULATION

OPERATIONS SUPPORT

& MONITORING

SHIPYARD

EXECUTION &

MONITORING

DASHBOARDS &

ANALYTICS

SHIPYARD

MANUFACTURING

INTELLIGENCE

OPTIMIZED PRODUCTION FOR SEA

BUILD FOR SEA

ER

P

ER

P

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7

M&O Industry Solution Experience Portfolio

Optimized Production

For Sea

On Time To Sea

Designed For Sea

Winning Bid For Sea

Build For Sea

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Shipbuilding & Industrial Revolutions

Ship Centric like Design For Sea Yard(s) Centric

3D Digital Manufacturing Preparation Digital Execution

Ensure the ship can be manufacturedThe focus is on the process plan in respect of the Master

Production Schedule.

The Process Planners describe the sequence of assembling the

Manufacturing BOM.

The Work Preparers document the necessary materials (Drawings,

3DWorkInstructions, Robot programs, simulation videos) to support

the production execution.

Ensure the ship is manufacturedThe focus is on the execution in respect of the design specifications,

delivery date and quality.

The Production Planner optimize the operations-resources on a calendar.

The Production Operators executes the Operations, following the documents of the Work

Preparers, and the company procedures. They provides progress status to the execution

community.

Optimized Production For Sea Build For Sea

What

When Time Unit as DURATION Time as Calendar date

? Why

How

2 Industry Solution Experiences

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Optimized Production For SeaEfficiently plan your marine project manufacturing

Production EngineeringDevelop and validate process plans and 3D

work instructions to support the

manufacturing of the marine and offshore

product

Production AutomationSimulate and validate shipyard automation

via advanced robotics

Composites Production

PreparationCreate and automate the composite structure

work preparation to optimize manufacturing

1

54

Structure Production PreparationCreate and automate the steel structure

work preparation to optimize manufacturing

Outfitting Production

PreparationCreate and automate work preparation for

electrical, piping, and HVAC systems to

optimize manufacturing

3

2

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Build For SeaOptimize execution of your manufacturing operations

2

Shipyard production

scheduling and optimizationDefine, optimize, and manage shipyard resources

and production plan

1Shipyard layout and

simulationSimulate, validate, and optimize

shipyard layout to support production

activities

Shipyard manufacturing

execution and monitoring Track and manage all manufacturing

execution activities to ensure optimal

operational efficiency

3

Select

operation to

preview

View order as operator

will see it

Employee automatically

starts accruing labor on

order’s operation

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3DEXPERIENCE – Model Based platform

Model based production planning and manufacturing execution

Model based engineering design and

simulation

Model based concept and systems

engineering

Digital continuity – one single digital model

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DIGITAL SHIPYARD: Model Based shipyard• PRESCRIPTIVE ANALYTICS

• PREDICTIVE MAINTENANCE

• ENERGY MANAGEMENT EFFICIENCY

PI: Plant Information

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Roadmap to DIGITAL SHIPYARD

Perform. dashboard | Analytics |

Predictive

Optimize & Predict

Establish a Digital

Execution Platform

Digital WO | Labor | Machines

& Tools

Synchronize & support

the operations

Material Flows | Non Quality

Maintenance | Scheduling

BREAKING SILOS &

CONSERVATISMS

From Disconnected to Online & Connected

From working in silos to collaborative networks

BUSINESS PROCESSES

AUTOMATION

From manual tasks to automated tasks

PREDICITIVE

SIMULATION & ANALYTICSFrom being reactive to being predictive

DIGITIZED BUSINESS

PROCESSES & DIGITAL

CONTINUITY

From static documents to data

From drawings to 3D

STANDARDIZATION,

MODULARIZATIONFrom redo to reuse

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Build with Profitability

Maximize financial margins

Simplify IT landscape

Win more contracts

Build with QualityInnovate Industrial Processes

Master complex ships

Capitalize Experience

Key VALUES of SHIPYARD DIGITAL Transformation

Build For SeaOptimize execution of your

manufacturing operations

Optimized Production For SeaEfficiently plan your marine project

manufacturing

Winning Bid For SeaEfficiently innovate and sell

new marine concepts

On Time To SeaPlan, manage, track, and connect

at anytime and from anywhere

Designed For SeaDesign, optimize, validate, and certify

Efficiently shape your marine project DNA

Next generation Asset Integrity Management

Reduce CAPEX and OPEX exposure of operators

Build on Time

Efficient Collaboration

Optimize Scheduling

Automate repetitive tasks

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SHIPYARD DIGITAL Transformation : 3DEXPERIENCE

Next generation Asset Integrity Management

Reduce CAPEX and OPEX exposure of operators

Build with Profitability

Maximize financial margins

Simplify IT landscape

Win more contracts

Build with QualityInnovate Industrial Processes

Master complex ships

Capitalize Experience

Build on Time

Efficient Collaboration

Optimize Scheduling

Automate repetitive tasks

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