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Clements Publishing Company
Manufacturing First Coast
2012–2013
onthe
Sharing the First Coast Manufacturing Sector with the world
Eyebrow
Manufacturing on the First Coast 2012–2013 1
Table of ContentsJAXPORT Plays Key Role in Growth of Northeast Florida ........................... 6
International Trade is the Future of Florida Manufacturing ........................14
What’s Made Here ...................................................................................20
Manufacturers Contribute To Environmental Conservation.......................26
Florida TaxWatch Study Finds Manufacturing to be the Economic Driver of Florida’s Future ....................................................32
How FCMA Leads in the Economy, Education and the Environment .......36
How to Make Florida More Competitive for Manufacturing ....................40
Advances at FCMA...................................................................................48
This publication is proudly produced by:
Clements Publishing Co.PO Box 51000
Jacksonville Beach, FL 32240(904) 249-1719
PublisherMichael A. Clements
(904) 249-1719
WriterEric Cravey
(904) 349-2761
Advertising sAlesJane Bachtell
(904) 215-9467
CreAtiveBrian M. Sieber(904) 525-7371
This publication is produced exclu-sively by Clements Publishing Co.
Copyright 2012-2013. Reproduction, in whole or part, of this publication
without expressed or written consent of the publisher is prohibited. All claims, materials, and photos fur-
nished or used are to the publisher’s knowledge, true and correct.
Clements Publishing Company
2 Manufacturing on the First Coast 2012–2013
February 6, 2012
Dear Friends:
On behalf of the citizens of Jacksonville, I thank First Coast Manufacturers Association for its dedication to this community. Because of FCMA’s commitment to excellence in the manufacturing sector, as well as its dedicated activism and regional leadership, our city is not only growing, it is on the path to prosperity.
As mayor, I am committed to economic development, job creation, environmental responsibility
and port expansion. FCMA is a vital partner in our city’s efforts to achieve these goals. Jacksonville is paving the way for a thriving future, one that will enhance the quality of life for its residents and its economy exponentially. And, FCMA plays an integral role in reaching that future.
I appreciate FCMA’s partnership as we work to take Jacksonville to the next level. Thank you for
all you do to make Jacksonville a leader in international business and local economy.
Sincerely,
Alvin Brown Mayor
AB/skk
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4 Manufacturing on the First Coast 2012–2013
In Washington DC, Tallahassee, Florida or our own First Coast Florida; our people and leaders are beginning understand the importance of our manufacturing base. As jobs have drifted away from the nation, the question continues how do we get create jobs and improve our workforce. The public attitude is improving and we find manufacturers in the center of economic growth and opportunity Manufacturing on the First Coast will discuss several issues of importance and explore opportunities in the manufacturing sector of the economy. Our focus in the fifth edition is international trade; freight movement through Jaxport; our Tax Watch Study conducted last year; and businesses in the region. First Coast Manufacturers Association (FCMA) produces the publication in an effort to inform our members and the public of manufacturing activities in our six county area. Manufacturers in our area produce numerous and varied products—including aircraft, medical instruments, food products, chemicals, paper and building materials. Leading edge technologies and products have been on the First Coast for years. FCMA continues to emphasize three basic objectives our goals to add 25,000 industrial jobs by 2015:
Improve the Economy – Manufacturers’ large capital investment requires above average employees that are paid on average 20 to 30 % above the average wages for the region. The large capital investment means a continuing increase in direct and indirect jobs. Nearly 20% of the major capital projects in our region since 1997 have been by manufacturers. Manufacturers pay 25% for the tangible personal property tax, thereby providing increased stability for local and state government. Educating the Workforce – Manufacturers in today’s markets require intellect and skill to operate and maintain the highly technical equipment necessary to be competitive. Partnerships with local educational institutions from K-12, community colleges and higher institutions of learning have been developed to educate the workforce. Emphasis is placed by employers on in-house education using FCMA resources to insure that First Coast workers perform at a world class level. Protecting the Environment – Green and sustainable energy saving processes have been in place before it became popular with the public. Manufacturing continues to be involved in protecting air quality and water resources, especially the St. Johns River. Conservation and reuse of our resources is of prime importance to our manufacturers. Industry’s environmental expertise in recycling and improvement of air and water quality is continually shared with the FCMA community.
Learn more about FCMA, by visiting our website at www.fcmaweb.com. We are very proud of our First Coast manufacturers and their continual efforts to improve the quality of life in Northeast Florida. Please read and enjoy Manufacturing on the First Coast fifth edition. If we can be of assistance to you please let us know. Lake Ray President First Coast Manufacturers Association
Can You Protect Jobs And The Environment At The Same Time?Our Answer Is, Yes.
If Georgia-Paci c’s Palatka mill were to vanish tomorrow, 1,000 Floridians would be out of work. Those people love and respect a natural environment that we’ve spent 12 years and $200 million trying to protect. Today, the water we are returning to the environment is cleaner. And we’re proving that good jobs and a cleaner environment can, in fact, go hand-in-hand.
cleanerstjohns.com©2011 Georgia-Paci c LLC. All rights reserved. The Georgia-Paci c name and logo are owned by
Georgia-Paci c LLC
6 Manufacturing on the First Coast 2012–2013
Father Time may have ushered in
2012, but if you ask anyone in
the Northeast Florida business
community what year is constantly on
their minds, they will probably answer
2014, the target year for completion
of a massive widening project in the
Panama Canal.
The multi-billion dollar canal widen-
ing will increase the volume of trade
and the number of trading partners
between the U.S. eastern seaboard and
Asia. When the project is completed,
one U.S. Southeast seaport will serve as
the primary port of call for the gigantic
ships that are being engineered specifi-
cally to flow in and out of the widened
Panama Canal.
And the reason the Panama Canal
project is on every Northeast Florida
business person’s mind is because of
what’s at stake.
Officials project as many as thou-
sands of new jobs lie in the balance if
Jacksonville becomes the primary U.S.
Southeast port of call for these larger,
post-Panamax class vessels. The Jack-
sonville Port Authority, also known as
JAXPORT, is competing against Charles-
ton, S.C. and Savannah, Ga. for the
lucrative larger fleet.
However, before the post-Panamax
vessels can enter the Port of Jacksonville,
the local terminals will require a variety
of infrastructure improvements. Officials
estimate costs of the outlined infrastruc-
ture and port deepening improvements
range as high as $1.2 billion.
“The most important investment this
nation and state can make right now are
improvements to the harbor, which will
allow us to maximize the job creation
benefits the port offers,” said Paul An-
derson, CEO of JAXPORT.
The first major harbor improvement
is fixing the cross currents where the
St. Johns River meets the Intracoastal
Waterway, an area of the river known
as Mile Point. “Because of Mile Point,
currently the largest, most heavily-laden
ships are restricted from calling on our
terminals to two four-hour windows each
day,” Anderson said. If Mile Point is not
fixed, the river will effectively remain
JAXPORT Plays Key Role in Growth of Northeast Florida
Manufacturing on the First Coast 2012–2013 7
JAXPORT Plays Key Roleclosed to larger vessels for 16 hours
a day. Lost time equates to lost dollars
and lost jobs that will choose other ports
of call that can accept the larger vessels.
The second harbor improvement is the
post-Panamax deepening project, which
the U.S. Army Corps of Engineers is
currently studying. The major challenge
this project addresses is the depth of
the harbor whose current 40 feet needs
increasing to “somewhere between 45-
and 50-feet,” said Anderson, in order
to become a viable post-Panamax trade
stop.
As JAXPORT works with the Corps to
advance these projects, the port is con-
tinuing to grow business in Northeast
Florida.
JAXPORT recently came off its tenth
straight year of increasing revenue de-
spite a sluggish economy, and recently
both Moody’s Investor Services and
Fitch Ratings affirmed JAXPORT’s sound
financial performance with stable rat-
ings. Container traffic to JAXPORT in-
creased nine percent in 2011 with 8.1
million tons of goods moving in and out
of the seaport.
Overall, the port and ancillary busi-
nesses that involve the shipping and
logistics sector account for 65,000
jobs in Northeast Florida. Factor in the
multiplier effect and the Jacksonville
port accounts for an annual economic
impact of $19 billion a year on the
Northeast Florida economy.
“Every dollar invested in seaport
progress returns seven to the commu-
nity,” said Anderson. “The return on
investment is so significant that we have
no choice. It’s for our children and our
children’s children that we must build
the port of the future.”
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8 Manufacturing on the First Coast 2012–2013
JAXPORT Plays Key Role
The First Coast Manufacturers As-
sociation has always been a strong
advocate for the port, and in 2011, the
group expanded efforts to raise aware-
ness that all of Jacksonville’s port op-
erations can become the major driving
force for economic development in the
region. And when the region flourishes,
the manufacturing sector will grow as
well. And when manufacturing grows,
the quality of life is enhanced for all.
“We are grateful for the support and
understanding of our area’s manu-
facturers,” Anderson said. “Ensuring
this seaport maximizes its potential is
everyone’s business as it impacts our
economy, our quality of life and the
future attractiveness of this region.”
Anderson has taken the case for the
Mile Point project directly to Congress.
In October 2011, he testified before the
U.S. House Water Resources and En-
vironment Subcommittee of the Trans-
portation and Infrastructure Committee,
whose chair is U.S. Rep. John Mica of
Florida.
A multi-pronged approach is un-
derway to capture funding for the
infrastructure upgrades at JAXPORT. At
press time, a high-ranking panel within
the U.S. Army Corps of Engineers voted
unanimously to approve the Mile Point
project. The five-person Civil Works Re-
view Board’s vote now goes to various
state and federal agencies for review
and comment. After the comment pe-
riod, the Corps of Engineers will present
and approve a final Chief of Engineer’s
report recommending the project for
approval and funding in Congress.
With an increase in goods flowing in
and out of the port, other related lo-
FY2010 JAXPORT tonnage
Total: 8,043,925
• Containers: 4,419,331 • Bulk: 1,515,161• Vehicles: 1,119,080• Breakbulk: 990,353
Container TEUs: 826,580
Vehicle units: 518,880
FY2010 top import trade lanes by tonnage
1. Puerto Rico
2. Brazil
3. Finland
4. Japan
5. People’s Republic of China
FY2010 top export trade lanes by tonnage
1. Puerto Rico
2. Brazil
3. Saudi Arabia
4. People’s Republic of China
5. Venezuela
Key Statistics
*Fiscal Year 2010 began Oct. 1, 2009 and ended Sept. 30, 2010.
Source: JAXPORT
10 Manufacturing on the First Coast 2012–2013
JAXPORT Plays Key Rolegistical infrastructure, such as rail lines,
will need upgrading. Officials are cur-
rently planning a railroad hub known
as an Intermodal Container Transfer
Facility or ICTF at JAXPORT’s Dames
Point facility. The ICTF, projected to
open as early as 2014, will comple-
ment existing on-dock rail facilities at
JAXPORT’s Talleyrand Marine Terminal
and Blount Island Marine Terminal and
will further enhance the competitive-
ness of the TraPac Container Terminal
in providing swift, efficient movement
of growing cargo volumes through
Northeast Florida.
In December 2011, the U.S. Dept.
of Transportation announced that JAX-
PORT will receive a $10 million grant
for development of the ICTF. The grant
comes from the U.S. Department of
Transportation and its Transportation
Investment Generating Economic Re-
covery or TIGER grant program. Federal
funds will be added to the $20 million
already allocated from the State of
Florida Dept. of Transportation to fund
the development and construction of the
new facility.
As part of the federal TIGER program,
public and private entities are encour-
aged to collaborate on projects they
view as having mutual benefits. The
State of Florida, the City of Jacksonville,
Jacksonville-based railroad giant CSX
Corp. and JAXPORT banded together to
compile the TIGER grant.
Efforts are also underway to obtain
more state funding for JAXPORT. State
Rep. Lake Ray, who also serves as the
new president of FCMA, has introduced
a bill that will boost funding for all of
Florida’s ports by way of the Florida
Changing Global Trade Lanes
Historically, the major trade flows to and from the United States have been over the surface borders with Canada and Mexico, across the Atlantic Ocean with Europe, and across the Pacific Ocean with Asia (Figure 2.3). These trade patterns are rapidly realigning in response to several trends:
• Strong population and economic growth in the southern United States is drawing more trade to this region;
• A series of labor disputes and rail service disruptions, along with rising congestion, increased costs, more stringent environmental policies, and increasing security concerns have prompted steamship lines to reduce reliance on Pacific Coast seaports and spread cargo to the Atlantic and Gulf Coasts;
• The widening of the Panama Canal will reduce ocean carrier costs and the time associated with an all water route between east Asia and the U.S. Atlantic and Gulf Coasts;
• Increased production and export activity in India – which today accounts for only a fraction of U.S. imports – and other parts of south and southeast Asia may favor trade lanes to the eastern United States through the Suez Canal;
• More stable economic growth and a shift in low cost production to eastern and southern Africa is creating new trade lanes across the south Atlantic Ocean; and
• Continued growth among Florida’s traditional trading partners in Latin America and the Caribbean, and the potential reopening of relations with Cuba, will increase north-south trade through the Atlantic Ocean, Caribbean Sea, and Gulf of Mexico.
Figure 2.3 Global Shipping Lanes and Gateways
Top 30 Global Container Seaports2009 Volume in Twenty-Foot Equivalentswith Commercial Shipping Lane Density
30 million
10 m
5 m
Source: Container volume from American Association of Port Authorities, 2009. Commercial shipping activity from National Center for Ecological Analysis and Synthesis.
6 6
Sour
ce: F
lorid
a C
ham
ber F
ound
atio
n
Manufacturing on the First Coast 2012–2013 11
JAXPORT Plays Key RoleSeaport Transportation Economic De-
velopment Program.
Created in 1990 by the state legisla-
ture with the understanding that each
of Florida’s 14 working ports operate
independently, the Florida Seaport
Transportation Economic Development
Program Council solicits projects annu-
ally from each individual state seaport.
Ray is working on legislation to increase
FSTED funding to $35 million for larger
ports and $15 million for Florida’s
smaller ports. Ports apply for FSTED
funding through the Florida Department
of Transportation.
“These funds could be used for port
infrastructure improvements; it could be
for projects like Mile Point, new struc-
tures, or new equipment, such as gantry
cranes,” Ray said.
However, Ray suggests the best use
of FSTED grants locally would be to
enhance the intermodal capabilities at
the port.
“The ICTF is the first thing we’ve got
to have before we can really be serious
about freight movement in Jacksonville,”
Ray said. “If we’re going to change the
drivers of what we’re doing, we’ve got
to be able to rapidly and effectively
move freight.”
In the long-term, Ray said, the de-
velopment of a flourishing ICTF that
inter-connects rail and tractor-trailers
and an improved JAXPORT where post-
Panamax ships dock daily will positively
impact tens of thousands of jobs in the
region. Ray and Anderson encourage
the entire community, not just manufac-
turers, to support the port’s economic
development initiatives.
Ray envisions the development of a
high-tech intra-state rail system that
would connect to other Florida seaports.
The net result would be this massive
super-powered network of logistics and
inter-modal commerce that hums loudly
as it drives the state economy and gives
Florida national, if not, international
exposure.
“When we develop a logistical freight
plan for the state, all of our ports
would be connected together with a
comprehensive rail system,” Ray said.
We’d be able to literally connect to the
world crisscrossing the state with rail
and truck to accommodate Florida’s
manufacturers.”
Ray and Anderson encourage ev-
eryone to join the grassroots JAXPORT
initiative online at www.SupportOurPort.
com in addition to writing your city
council member and your members of
the Florida Legislature and U.S. Senate
and U.S. House of Representatives in
support of funding for the port.
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The University of North Florida College of Computing, Engineering and Construction
The UNF connection:Research to
advance your industry
watch to alert emergency medical personnel when the wearer’s heart rate becomes erratic and in need of medical attention. Their efforts will change the way people with heart conditions live and thrive. We have ongoing research with local companies to solve specific technical problems in advanced manufacturing, controls and robotics; and our work in advanced fuel-cell technologies has attracted almost $9 million in federal support. Our researchers are not only preparing the next generation of professionals to live and work in Jacksonville, they are researching and developing the next generation of technologies that will help keep Jacksonville globally competitive.
One of the newest initiatives within the College is the establishment of a Small Business Innovative Research (SBIR) Center, to help local small business develop research proposals on new technologies and submit them to the Federal government for funding. Our initial project with a local, family owned business produced a $150,000 grant proposal to develop a new, patented technology that could significantly grow the company and lead to increased employment. We are working to pair other small companies with researchers in the college and, if appropriate, throughout the University, to submit additional proposals and provide the needed research infrastructure and support that are essential for a growing, competitive manufacturing sector.
The College is poised for greater excellence. The Dean’s Office, the faculty and the staff of the College — and our community — are here to help your com-pany and our students succeed on the path to excellence and success.
Come join us, and together we can build a better tomorrow for you, our city, state, nation and the world.
No one like you.No place like this.
The economic leadership of the United States that emerged in the 20th Century was built on a foundation of discovery and innovation driven by well-funded scientific research. Although the U.S. is still leading the world in science and research investment, there are clear indicators that other countries are suc-cessfully emulating the American model. If companies are to stay competitive in these difficult economic times, staying at the cutting edge of technological advances, from robotics and controls to new “green” processes and materi-als, is an essential part of day-to-day operations. The College of Computing, Engineering and Construction at the University of North Florida stands ready to partner with local industries to solve critical technical research issues, help develop new processes and apply the most recent scientific, engineering and computing advances.
As economic realities have forced more and more companies to abandon in-house research facilities, the importance of partnering with local research institutions to leverage limited dollars for research has grown exponentially. The result has been beneficial both for American industry and the economy. In the bioscience industry alone, the Association of University Technology Managers (AUTM), an association that represents managers of academic intel-lectual property, reports that approximately 76 percent of U.S. companies have licensed technologies from universities which grew out of research. Even in the worst economic times since the Great Depression, the partnership between universities and companies supported economic growth. In 2009, 596 startup companies formed from university research — 81 percent in the home state of the university.
UNF has developed a strong reputation of preparing our students to make sig-nificant contributions to their chosen professions, the northeast Florida region and beyond. One of the College’s hallmarks is the interaction of the faculty and students on research projects; from working with the region’s health care industry to mine data patterns to produce better health outcomes, to develop-ing new fuel cell technologies to replace batteries in military laptops. What we are doing in the classroom is just one small part of the way we are preparing students for the challenges of a truly global society. The College is finding new ways to partner with industry to provide solutions to real-world problems while giving our students hands-on, practical experience with some of the best en-gineering minds in the country. Four of our students and one faculty member recently worked with a Boston-area cardiologist to develop a heart monitor
Call or visit today.
(904) 620-1350www.unf.edu/ccec
ccec ad.indd 1 1/12/12 10:38 AM
The University of North Florida College of Computing, Engineering and Construction
The UNF connection:Research to
advance your industry
watch to alert emergency medical personnel when the wearer’s heart rate becomes erratic and in need of medical attention. Their efforts will change the way people with heart conditions live and thrive. We have ongoing research with local companies to solve specific technical problems in advanced manufacturing, controls and robotics; and our work in advanced fuel-cell technologies has attracted almost $9 million in federal support. Our researchers are not only preparing the next generation of professionals to live and work in Jacksonville, they are researching and developing the next generation of technologies that will help keep Jacksonville globally competitive.
One of the newest initiatives within the College is the establishment of a Small Business Innovative Research (SBIR) Center, to help local small business develop research proposals on new technologies and submit them to the Federal government for funding. Our initial project with a local, family owned business produced a $150,000 grant proposal to develop a new, patented technology that could significantly grow the company and lead to increased employment. We are working to pair other small companies with researchers in the college and, if appropriate, throughout the University, to submit additional proposals and provide the needed research infrastructure and support that are essential for a growing, competitive manufacturing sector.
The College is poised for greater excellence. The Dean’s Office, the faculty and the staff of the College — and our community — are here to help your com-pany and our students succeed on the path to excellence and success.
Come join us, and together we can build a better tomorrow for you, our city, state, nation and the world.
No one like you.No place like this.
The economic leadership of the United States that emerged in the 20th Century was built on a foundation of discovery and innovation driven by well-funded scientific research. Although the U.S. is still leading the world in science and research investment, there are clear indicators that other countries are suc-cessfully emulating the American model. If companies are to stay competitive in these difficult economic times, staying at the cutting edge of technological advances, from robotics and controls to new “green” processes and materi-als, is an essential part of day-to-day operations. The College of Computing, Engineering and Construction at the University of North Florida stands ready to partner with local industries to solve critical technical research issues, help develop new processes and apply the most recent scientific, engineering and computing advances.
As economic realities have forced more and more companies to abandon in-house research facilities, the importance of partnering with local research institutions to leverage limited dollars for research has grown exponentially. The result has been beneficial both for American industry and the economy. In the bioscience industry alone, the Association of University Technology Managers (AUTM), an association that represents managers of academic intel-lectual property, reports that approximately 76 percent of U.S. companies have licensed technologies from universities which grew out of research. Even in the worst economic times since the Great Depression, the partnership between universities and companies supported economic growth. In 2009, 596 startup companies formed from university research — 81 percent in the home state of the university.
UNF has developed a strong reputation of preparing our students to make sig-nificant contributions to their chosen professions, the northeast Florida region and beyond. One of the College’s hallmarks is the interaction of the faculty and students on research projects; from working with the region’s health care industry to mine data patterns to produce better health outcomes, to develop-ing new fuel cell technologies to replace batteries in military laptops. What we are doing in the classroom is just one small part of the way we are preparing students for the challenges of a truly global society. The College is finding new ways to partner with industry to provide solutions to real-world problems while giving our students hands-on, practical experience with some of the best en-gineering minds in the country. Four of our students and one faculty member recently worked with a Boston-area cardiologist to develop a heart monitor
Call or visit today.
(904) 620-1350www.unf.edu/ccec
ccec ad.indd 1 1/12/12 10:38 AM
14 Manufacturing on the First Coast 2012–2013
Prior to the recession that began in
2008, Florida’s economy relied
heavily on three main sectors:
tourism, agriculture and development,
the industry that constructs residential
and commercial buildings.
But when construction came to an
almost standstill and families took fewer
vacations because they had less dispos-
able income, the Sunshine State ended
up with a sharp drop in tax revenues and
one of the highest unemployment rates
on record. Looking back, and having
seen the economy slowly improve, mem-
bers of the manufacturing and economic
development community say they never
want Florida to be caught in such an
unpleasant position again.
The First Coast Manufacturers Asso-
ciation is not only pushing to get manu-
facturing a starring role in the state’s
economy, it is working to get Florida-
manufactured goods spread all across
the globe. Former FCMA president Lad
Daniels is one of many experts who be-
lieve the future of Florida manufacturing
lies in the realm of international trade.
When more Florida-made goods are
exported overseas, the state’s economy
will become more diverse and more
stable. More stability in an economy will
create an environment that is equipped
to withstand any future economic down-
turn. At present, manufacturing accounts
for five-percent of the Florida economy
or State Domestic Product.
“If we are going to be successful in
trading, we have to have a balance in
trade,” Daniels said, “which means we’re
going to have to make things. Now, more
International Trade is the Future of Florida Manufacturing
Lad Daniels, Past President of FCMA
Manufacturing on the First Coast 2012–2013 15
than any time in the history of our state,
there are tremendous opportunities for
Florida-based manufacturers to sell their
goods overseas on the export markets.”
The numbers prove Daniels’ point.
Although the U.S. leads the world in the
number of goods manufactured yearly,
95-percent of the world’s consumers live
outside of the U.S., which if capitalized
on properly, could only create new op-
portunities for Florida manufacturers.
New opportunities equates to new sales
and new sales means new jobs and an
increase in corporate profits.
And there are multiple studies to back
up claims of how international trade
can enhance the growth of Florida’s
manufacturing sector. The Boston-based
Boston Consulting Group, a manage-
ment consulting company with 70 offices
worldwide, says U.S. manufacturing is
going to realize a renaissance in the next
10 years.
“The U.S. manufacturing sector remains
robust. Output is almost two and a half
times its 1972 level in constant dollars,
even though employment has dropped
by 33-percent. Despite the recent wave
of outsourcing to China, the value of
U.S. manufacturing output increased by
one-third, to $1.65 trillion, from 1997
to 2008—before the onset of the reces-
sion—thanks to the strongest productivity
growth in the industrial world,” states the
white paper titled “Made in America
Again: Why Manufacturing Will Return to
the U.S.”
International Trade is the Future
Florida Manufacturing Facts
Manufacturers in Florida account for 5 percent of the total output in the state, employing 4.3 percent of theworkforce. Total output from manufacturing rose throughout the past decade before decreasing somewhatdue to the recession (see figure); it was $26.8 billion in 2009. In addition, manufacturing compensation is nearly55 percent higher than other nonfarm employers in the state.
Manufacturing Output and Exports
Florida Total Manufacturing Output $36.5($billions, 2009)
Manufacturing’s Share of Total Gross State Product 5.0%(2009)
Manufacturing Establishments in Florida 12,862(2009)
Manufacturing’s Share of Florida’s Exports 85%(2010)
Total Employment Related to Manufactured Exports 144,900(2008)
Employment and Compensation
Manufacturing Employment 306,800(2010)
Manufacturing Employment (% of Overall Nonfarm) 4.3%(2010)
Average Annual Compensation in Manufacturing $62,859(2009)
Average Annual Compensation in Nonfarm Sectors $40,594(2009)
Manufacturing Pay Premium (as a % of Nonfarm) $22,265(2009) (54.8 %)
Source: U.S. Bureau of Economic Analysis Sources: U.S. Bureau of Economic Analysis, U.S. Bureau of Labor Statistics
Florida Manufacturing Output(Billions of Dollars, from 1997-2009)
Source: U.S. Bureau of Economic Analysis
Top 10 Florida Manufacturing Sectors(in Millions of Dollars, in 2009)
Source: U.S. Bureau of Economic Analysis
nam.org/statedata • [email protected]
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16 Manufacturing on the First Coast 2012–2013
Rep. Lake Ray echoes the findings of
the white paper. Ray, who is also the
newly-appointed president of the FCMA,
says U.S. manufacturers have to seize
on a tremendous opportunity as more
and more U.S. companies find it cost-
prohibitive to manufacture their products
overseas.
“By and large, manufacturing pro-
cesses are less labor-intensive now than
they have ever been in history,” Ray said.
“I read one analysis that concluded if you
look at the differences in labor costs in
China and here in the U.S., then if you
take the cost of their currency value and
the productivity and the quality of work
we have here in the U.S., the differences
are marginal.”
The Boston Consulting Group found
many U.S. manufacturers are bringing
jobs back to the U.S. from China. For ex-
ample, Manatee County, Florida-based
Sleek Audio recently moved production
of its high-end headphones from a
Chinese facility back to its plant along
Florida’s alluring Gulf Coast. In Colum-
bus, Ga., NCR moved production of its
ATMs to its Georgia plant, a move that
will create 870 jobs by 2014.
So what has to happen next for Florida
manufacturers to capture export mar-
kets? What needs to be done to prevent
Florida manufacturers from outsourcing
manufacturing jobs overseas?
For the past year, Florida Gov. Rick
Scott has made international trade a top
priority by working in concert with of-
ficials from Enterprise Florida. Together,
Scott and economic development of-
ficials from Enterprise Florida traveled
to Canada, Brazil, Israel and Panama
to generate trade opportunities with
Florida. Enterprise Florida officials are
working harder than ever to identify inter-
national trade opportunities for Florida
companies.
“Enterprise Florida and our team
understands the importance of manu-
facturing and its link to international
trade,” said Gray Swoope Jr., president
and chief executive officer of Enterprise
Florida. “In 2010-2011, our export
development programs have resulted in
$563 million in export sales by Florida
companies.”
Florida manufacturers can take part
in international trade shows where En-
terprise Florida has researched there is
a fit for the company’s products abroad.
Enterprise Florida officials then serve as
the intermediary or link to establishing
trade routes and the transfer of goods
from Florida to the world. Swoope says
Enterprise Florida and Gov. Scott are on
the right path.
“The governor is tackling unnecessary
business regulations, making it easier
to obtain permits and simply making
it easier to do business in Florida,”
Swoope said. “Gov. Scott wants to fully
eliminate the corporate income tax in
the state and as we move forward, the
State of Florida and our team is very
International Trade is the Future
3.0 Trade and Logistics in Florida Florida Trade Flows Today
Domestic and international trade flows in Florida are large and growing. They support a sizable share of the state’s economy and create significant transportation impacts. Domestic and international trade flows to, from, and within Florida are estimated at about 623 million tons in 2009, or about 33 tons per resident.14
Trucking is the dominant form of goods movement, accounting for more than 73 percent of all tonnage; most freight trips use a truck at some point in their journey (Figure 3.2). Water accounts for about 15 percent of all freight flows, followed by rail at 12 percent. Air accounts for less than 1 percent by volume, but a significant share of high value goods. This distribution across modes reflects the diversity of Florida’s intermodal transportation system.
Of this total, more than one half (328 million tons) originated and terminated within the state of Florida; these are shipments of raw materials and intermediate goods, as well as shipments from distribution centers to retail stores. About one third of the total, or 188 million tons, are imports from other nations and states to businesses and consumers in Florida. The remaining 107 million tons are exports produced in
Florida and shipped to other states or nations (Figure 3.1).
• Trucking – Internal movements with both origin and destination in Florida
account for 65 percent of tonnage handled by trucks; 19 percent are inbound; and 16 percent are outbound. Outbound flows of aggregates and phosphates help balance total trucking tonnage; for containerized cargo, inbound trucking flows exceed outbound flows by a wide margin.
• Water– Inbound movements account for 62 percent of international water tonnage; 38 percent are outbound.15
• Rail – Internal movements account for 41 percent of rail tonnage; 44 percent are inbound; and 15 percent are outbound.
• Air – Inbound movements account for 70 percent of domestic air movements; 30 percent are outbound.16
Figure 3.1 Total Freight Flows to, from, and within Florida, 2009
Source: Florida Trade Flow database, prepared by Martin Associates
Inc. Includes both domestic and international shipments.
Figure 3.2 Total Freight Flows by Mode, 2009 (in millions of tons)
Source: Florida Trade Flow database, prepared by Martin Associates Inc.
Includes both domestic and international shipments.
11 11
3.0 Trade and Logistics in Florida Florida Trade Flows Today
Domestic and international trade flows in Florida are large and growing. They support a sizable share of the state’s economy and create significant transportation impacts. Domestic and international trade flows to, from, and within Florida are estimated at about 623 million tons in 2009, or about 33 tons per resident.14
Trucking is the dominant form of goods movement, accounting for more than 73 percent of all tonnage; most freight trips use a truck at some point in their journey (Figure 3.2). Water accounts for about 15 percent of all freight flows, followed by rail at 12 percent. Air accounts for less than 1 percent by volume, but a significant share of high value goods. This distribution across modes reflects the diversity of Florida’s intermodal transportation system.
Of this total, more than one half (328 million tons) originated and terminated within the state of Florida; these are shipments of raw materials and intermediate goods, as well as shipments from distribution centers to retail stores. About one third of the total, or 188 million tons, are imports from other nations and states to businesses and consumers in Florida. The remaining 107 million tons are exports produced in
Florida and shipped to other states or nations (Figure 3.1).
• Trucking – Internal movements with both origin and destination in Florida
account for 65 percent of tonnage handled by trucks; 19 percent are inbound; and 16 percent are outbound. Outbound flows of aggregates and phosphates help balance total trucking tonnage; for containerized cargo, inbound trucking flows exceed outbound flows by a wide margin.
• Water– Inbound movements account for 62 percent of international water tonnage; 38 percent are outbound.15
• Rail – Internal movements account for 41 percent of rail tonnage; 44 percent are inbound; and 15 percent are outbound.
• Air – Inbound movements account for 70 percent of domestic air movements; 30 percent are outbound.16
Figure 3.1 Total Freight Flows to, from, and within Florida, 2009
Source: Florida Trade Flow database, prepared by Martin Associates
Inc. Includes both domestic and international shipments.
Figure 3.2 Total Freight Flows by Mode, 2009 (in millions of tons)
Source: Florida Trade Flow database, prepared by Martin Associates Inc.
Includes both domestic and international shipments.
11 11
“Despite the recent wave of outsourcing to China, the
value of U.S. manufacturing output increased
by one-third, to $1.65 trillion…”
Rep. Lake Ray, President of FCMA
Charts Courtesy Florida Chamber Foundation
Manufacturing on the First Coast 2012–2013 17
focused on how we can grow manufac-
turing in Florida.”
But even before the Panama Canal’s
new widened lanes open up in two
years, Florida manufacturers have op-
portunities they can cash in on now.
Mark Vitner, an economist for Wells
Fargo who studies international trade,
says Brazil and other Latin American
countries present the largest opportu-
nity right now for Florida businesses to
enter the export markets.
“It’s a great opportunity for Florida be-
cause Latin America is growing rapidly,”
Vitner said. “The region is seeing a lot of
growth particularly in capital goods and
machinery.”
Even before The Great Recession,
international trade played a key role in
Florida’s economy or SDP. According to
the National Association of Manufactur-
ers, 100-percent of Florida’s manufac-
turing growth since 2000 has come from
the export markets. And one-seventh
of Florida’s economy, the equivalent of
one out of every 6.5 jobs, is tied to in-
ternational business. Overall, 1.2 million
International Trade is the Future
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Billions of Dollars
0
10
20
30
40
50
2003
2010
Exporting Is Critical to Florida’s Small Businesses • Small businesses comprise 96 percent of Florida’s 38,210 exporters (2009).
• Small businesses average $792,000 in exports per firm.
• Small businesses account for 62 percent of total state exports.
Additional Trade Facts
• Over the past three years, manufacturers in the U.S. sold $70 billion more in manufactured goods to our free trade agreement (FTA) partners than we boughtfrom them. The United States had a manufacturing trade deficit of $1.3 trillion incountries where no FTAs existed (see chart 2).
• FTA countries: Australia, Bahrain, Canada, Chile, Costa Rica, Dominican Republic,El Salvador, Guatemala, Honduras, Israel, Jordan, Mexico, Morocco, Nicaragua,Oman, Peru, Singapore.
• Visit www.nam.org/statedata or www.nam.org/trade. E-mail us at [email protected].
Source: U.S. Department of Commerce. Unless otherwise noted, data reflects 2008
Florida Benefits from Exports!
Chart 1. Florida’s Manufactured Goods Exports
-1500
-1200
-900
-600
-300
0
300
FTA Countries
$70 Billion
Non-FTA Countries
-$1.3 Trillion
Chart 2. U.S. Manufacturing Trade Balance (2008-2010)FTA Countries Versus Non-FTA Countries
Manufactured goods exports are the strongest part of Florida’s economy even though Florida and otherstates export only half as much of their production as the world average. America’s exports and the related jobscould double if Congress passes strong pro-export legislation.
• Manufactured exports support 13 percent of Florida’s manufacturing jobs.
• Since 2003, Florida manufacturing exports rosenearly three and a half times faster than the state’soverall economy.
• 96 percent of Florida exporters are small businesses (2009).
• Florida exported $14 billion of manufactured goodsto Free Trade Agreement (FTA) partner countriesin 2010—30 percent of Florida's total.
Manufactured Exports Drive Florida’s Economy
• Manufacturing accounts for 85 percent of Florida’s exports (2010).
• Since 2003, Florida manufacturing exports grew 102 percent while the national average was a 70 percent increase.
• Manufactured exports support 13 percent of Florida’s manufacturing jobs (U.S. average is 22 percent).
Florida Manufacturers Are Engaged in Exporting around the World
• Top five U.S. export markets: 33 percent of Florida exports (2010).
• Brazil (10%), Venezuela (7%), Canada (7%), Colombia (5%) and Mexico (4%).
Florida Trade Statistics
Manufactured Goods Exports, 2010 (billions) $46.9
Total Jobs in all Sectors Supportedby Manufactured Goods Exports 144,900
Export Share of Manufacturing Jobs 13%
2003-2010 Growth of Manufactured Goods Exports 102%
Source: National Association of Manufacturers
18 Manufacturing on the First Coast 2012–2013
Florida jobs are connected to interna-
tional trade.
“I personally believe that the future of
manufacturing in Florida lies in the ex-
port markets abroad,” said Manny Men-
cia, senior vice president of international
development for Enterprise Florida. “This
recession and the continued slow growth
of the economy is increasing the impor-
International Trade is the Future
Billions of Dollars
0
10
20
30
40
50
2003
2010
Exporting Is Critical to Florida’s Small Businesses • Small businesses comprise 96 percent of Florida’s 38,210 exporters (2009).
• Small businesses average $792,000 in exports per firm.
• Small businesses account for 62 percent of total state exports.
Additional Trade Facts
• Over the past three years, manufacturers in the U.S. sold $70 billion more in manufactured goods to our free trade agreement (FTA) partners than we boughtfrom them. The United States had a manufacturing trade deficit of $1.3 trillion incountries where no FTAs existed (see chart 2).
• FTA countries: Australia, Bahrain, Canada, Chile, Costa Rica, Dominican Republic,El Salvador, Guatemala, Honduras, Israel, Jordan, Mexico, Morocco, Nicaragua,Oman, Peru, Singapore.
• Visit www.nam.org/statedata or www.nam.org/trade. E-mail us at [email protected].
Source: U.S. Department of Commerce. Unless otherwise noted, data reflects 2008
Florida Benefits from Exports!
Chart 1. Florida’s Manufactured Goods Exports
-1500
-1200
-900
-600
-300
0
300
FTA Countries
$70 Billion
Non-FTA Countries
-$1.3 Trillion
Chart 2. U.S. Manufacturing Trade Balance (2008-2010)FTA Countries Versus Non-FTA Countries
Manufactured goods exports are the strongest part of Florida’s economy even though Florida and otherstates export only half as much of their production as the world average. America’s exports and the related jobscould double if Congress passes strong pro-export legislation.
• Manufactured exports support 13 percent of Florida’s manufacturing jobs.
• Since 2003, Florida manufacturing exports rosenearly three and a half times faster than the state’soverall economy.
• 96 percent of Florida exporters are small businesses (2009).
• Florida exported $14 billion of manufactured goodsto Free Trade Agreement (FTA) partner countriesin 2010—30 percent of Florida's total.
Manufactured Exports Drive Florida’s Economy
• Manufacturing accounts for 85 percent of Florida’s exports (2010).
• Since 2003, Florida manufacturing exports grew 102 percent while the national average was a 70 percent increase.
• Manufactured exports support 13 percent of Florida’s manufacturing jobs (U.S. average is 22 percent).
Florida Manufacturers Are Engaged in Exporting around the World
• Top five U.S. export markets: 33 percent of Florida exports (2010).
• Brazil (10%), Venezuela (7%), Canada (7%), Colombia (5%) and Mexico (4%).
Florida Trade Statistics
Manufactured Goods Exports, 2010 (billions) $46.9
Total Jobs in all Sectors Supportedby Manufactured Goods Exports 144,900
Export Share of Manufacturing Jobs 13%
2003-2010 Growth of Manufactured Goods Exports 102%
Manufacturing on the First Coast 2012–2013 19
tance of engaging in business interna-
tionally. I think that Florida companies
that don’t engage in international busi-
ness do themselves a great disservice.”
Companies that take part in interna-
tional trade on the export markets grow
an average of 15-percent faster than
their competition, pay higher wages and
are more likely to remain stable during
an economic downturn, Mencia said.
Like pieces of a puzzle, Enterprise
Florida’s role in increasing international
trade for Florida will tie in heavily with
the completion of the 2014 Panama
Canal widening project. Mencia refers
to the wider canal as “a game changer
for Florida.”
“When the Panama Canal is com-
pleted, it will increase the importance of
the Asian markets to Florida,” said Men-
cia, who is based in Miami. “The wider
canal will open the doors for many trade
and investment opportunities for Asian
companies that traditionally enter the
U.S. through the West Coast. Now, they
can come to the U.S. through the eastern
seaboard, which will create opportunities
for Florida’s manufacturers due to the
location.”
Through its seven Florida field offices,
Enterprise Florida offers counseling and
research services to Florida compa-
nies seeking ways to link up with the
international markets. The economic
development agency also has numerous
offices around the world where its staff
sells businesses abroad on the benefits of
doing business in Florida.
“The state needs to continue to do
what it has to do to generate opportuni-
ties by both investing in our infrastructure,
airports, seaports, roads, maybe even
logistics centers, and continue to invest in
small medium-sized enterprises in market
entry and market diversification,” Mencia
said. “Manufacturers are typically small
companies and smaller companies need
more support to keep growing exports
and diversifying.”
Part of the challenge, Mencia said,
is also educating manufacturers on the
benefits of doing business abroad. If the
state continues improving the regula-
tory policy climate for doing business
in Florida and keeps up international
economic development while ensuring
Florida captures its share from the wider
Panama Canal, international trade could
account for 20-percent of Florida’s SDP
“in the next decade.”
International Trade is the Future
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Manny Mencia, Sr. Vice President of International Development for Enterprise Florida
Gray Swoope Jr., President and Chief Executive Officer of Enterprise Florida.
20 Manufacturing on the First Coast 2012–2013
What’s Made Here?The manufacturing sector of
Northeast Florida is as varied
and diversified as the colorful
squares on a patchwork quilt.
And it’s this diversity that helps pro-
vide balance and stability to the region
through both abundant and challenging
economic times. The list of products
coming from the region’s manufactur-
ers range from household brand name
consumer goods to high-tech medical
equipment to chemical fragrances that
go into thousands of other products
worldwide.
The regional economy has a healthy
mix of manufacturing, service indus-
try, tourism and healthcare jobs, as
well as public sector employment to
provide balance. If one sector in any
economy dominates over another, the
community becomes less attractive for
future economic
development.
JAXUSA Part-
nership For Re-
gional Economic
D e v e l o p m e n t ,
formerly known as
the Cornerstone
Regional Develop-
ment Partnership,
which serves as
a unified effort to
bring industry to
Baker, Clay, Duval,
Flagler, Nassau,
Putnam and St. Johns counties, recently
helped lure a new manufacturer to Jack-
sonville’s Cecil Commerce Center.
In September 2011,
Saft America moved into
its new 235,000-square-
foot facility that will also
serve as the French
company’s American
headquarters. When it
reaches full production,
the manufacturer of
lithium ion batteries for
the consumer and mili-
tary electric and hybrid
vehicle markets expects
to employ 280 workers.
The annual average
Manufacturing on the First Coast 2012–2013 21
salary of Jacksonville’s Saft employees
should be $40,000.
According to Florida TaxWatch, Saft
is a shining example of how a commu-
nity’s quality of life is positively impacted
by the manufacturing sector.
“When a new manufacturer moves
into a community, not only does it cre-
ate immediate jobs, the manufacturer
diversifies the local and state economy,”
said Jerry Parrish, Ph. D. who studied
the Florida manufacturing economy’s
impact for six months in 2011. “Manu-
facturing provides high-wage, high-skill
jobs and creates more indirect jobs in
the economy than any other industry
sector.”
The Jacksonville Saft plant is the cul-
mination of local, state and federal gov-
ernment working together to provide an
incentive package for the manufacturer.
Saft received $96.5 million in funds
from the U.S. Department of Energy
while the City of Jacksonville provided
$20.8 million in grants, bonuses and
tax exemptions. The State of Florida
added another $14 million in incentives
to ensure the plant located in Jackson-
ville instead of other U.S. cities it was
considering.
What’s Made Here?
In 1987, Johnson & Johnson Vision Care, Inc. introduced the world’s first mass-marketed disposable soft contact
lens under the ACUVUE® brand name. Today, ACUVUE® is the world’s most widely prescribed lens, manufactured
by VISTAKON®, a division of Johnson & Johnson Vision Care, Inc. Vision Care’s global headquarters, research and
development facility, and one of its two state-of-the-art manufacturing plants is located in Jacksonville, the other plant is
located in Limerick, Ireland.
In September 2011, Saft America moved into its new 235,000-square-foot facility
22 Manufacturing on the First Coast 2012–2013
A 2009 study by the U.S. Bureau of
Economic Analysis supports data from
the Florida TaxWatch study. The federal
study shows the Saft plant will create
688 indirect jobs locally. Indirect jobs
are ancillary jobs that involve every-
thing ranging from the purchase of raw
materials to the logistics company Saft
chooses to ship its products to other
What’s Made Here?
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First Coast manufacturers produce and package some of the world’s best known brands, such as Bacardi, Swisher Sweets and Coca-Cola.
Manufacturing on the First Coast 2012–2013 23
states and overseas.
At full production, Saft expects to
produce 370 megawatt hours of battery
power a year, the equivalent of run-
ning more than 37,000 electric-drive
vehicles.
Green Cove Springs is now home to
one of America’s oldest, most stable
manufacturers of passive solar panel
systems for the residential and com-
mercial markets. In December 2011,
Alternative Energy Technologies opened
a 66,000-square-foot facility on an
18-acre site off U.S. Highway 17. AET
had been located in a leased facility on
Jacksonville’s Westside where it began
in 1987 with 18,000-square-feet of
space.
AET makes solar panels that capture
and store heat from the sun. The water
then circulates through tubes, which
heats the water in homes. All of AET’s
raw materials are American made while
75-percent of its customers are in the
U.S. Twenty-five-percent of AET’s cus-
tomers are international.
An economist who studies Florida’s
manufacturing sector says the future of
manufacturing on the First Coast could
be filled with more “green jobs” such as
the likes of Saft and AET.
“Historically, Florida has produced
durable goods,” said Mark Vitner, an
economist for Wells Fargo. “The region
is probably well-positioned to have
growth in the alternative energy sector.
Jacksonville’s manufacturing sector is
more diverse than people realize.”
Despite the post-recession economy
remaining slow in some sectors, manu-
facturing appears to be on the upswing.
“I think it’s starting to improve be-
cause I see more manufacturers getting
involved again in association activities,
which generally means they are more
What’s Made Here?
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24 Manufacturing on the First Coast 2012–2013
optimistic about
their revenues,” said
Nancy Stephens, ex-
ecutive director of the
Manufacturers Asso-
ciation of Florida. “I
am hearing positive
things from all of
them.”
Rolls and packs of
Brawny and Sparkle
paper towels and
Quilted Northern and
Angel Soft bathroom
tissue continue to fly
off the production
lines at Palatka’s
G e o r g i a - Pa c i f i c
Corp. plant, which
has 1,050 full-time
employees.
Since it shipped its
first beers in 1969,
Jacksonville’s Anheuser-Busch brewery
has been a stalwart providing economic
diversity to the First Coast region. One
of 12 U.S. breweries in the AB family,
the local plant has more than 600 em-
ployees and an average annual payroll
of $38 million. The plant produces an
average of 13 million cans and bottles
of Budweiser, Bud Light and Michelob
Ultra daily.
Not far from the brewery is another
maker of fine spirits, Bacardi Bottling
Corp., which has just over 300 workers
at its facility that produces and bottles
rum. The plant produces 45,000 cases
of rum per day that ship all over the U.S.
North of Jacksonville’s Downtown, in
the historic Springfield community, more
than 1,400 employees from Swisher
International crank out 13 million cigars
and various types of tobacco products
daily that ship worldwide. The plant,
often described as the largest humidor
in the state, has been in Jacksonville for
100 years.
In the city’s Southside, Vistakon’s
Johnson and Johnson Vision Care Inc.
makes world-class medical products,
such as ACUVUE contact lenses. John-
son and Johnson has around 2,000
employees in the city.
And Medtronic’s Jacksonville facility
produces a full line of life-enhancing
products for the ear, nose and throat
medical specialty field. The company
employs more than 600 workers in this
high-skill, high-wage sector.
Pilot Pen Corp.’s Jacksonville facil-
ity manufactures and distributes pens
worldwide from this Southside manu-
facturer. The plant has just under 200
workers.
What’s Made Here?
Medtronic’s Jacksonville facility manufactures more than 2,500 different medical devices used in the treatment of ear, nose and throat diseases.
Manufacturing on the First Coast 2012–2013 25
Helicopter manufacturer Kaman
Aerospace Corp. has 450 employees at
its Northside facility.
From its Northside facilty, Renessenz
uses pine tree and citrus essences to
make flavor and fragrance ingredients
that go into personal and household
goods such as soaps, detergents, sham-
poos and chewing gums.
And no story about Jacksonville
manufacturing is complete without
mentioning one of the cornerstone
manufacturing plants that towers along
the city skyline. Maxwell House’s 280
workers roast one million pounds of
coffee a day giving the city a toasty fresh
aroma that drifts for miles.
And what will Jacksonville make in the
future? At least one answer is beer. In
the past three years, four microbrewery
operations have opened in the area.
Bold City Brewery recently celebrated
its third year brewing craft beers. Its
products are distributed to more than
300 venues in Northeast and Central
Florida. The brewery also bottles its own
products on site at its Rosselle Street
location in Jacksonville.
Each local microbrewery has tapped
into an amazingly fast-growing mar-
ket. The craft beer industry brought
in an estimated $8 billion nationwide
in 2010 in the middle of the worst
recession on record since The Great
Depression.
What’s Made Here?
Kaman Aerostructures is one of North America’s leading aerospace subcontractors.
Located in Jacksonville, Florida, Kaman Aerostructures uniquely brings major structural
assemblies, sheet metal parts and machining capabilities to the world’s aircraft OEMs.
www.kaman-aerostructures.com
Aerostructures SolutionsWe are Kaman.
Often called “Florida’s largest humidor,” Swisher’s 1,400 employees produce 13 million cigars a day.
Gary Frost had worked in man-
ufacturing for years in Maine
and Wisconsin, but never
had access to an organization like the
First Coast Manufacturers Association.
One of the aspects that impressed
Frost and led him to become active in
FCMA is the fact that the organization
goes to great lengths to make sure its
members are responsible manufactur-
ers when it comes to environmental
regulations.
“As an individual company, there are
no two aspects of doing business that
are more important than employee
safety and environmental performance,”
said Frost who serves as vice president
and plant manager of Georgia-Pacific’s
Palatka, Fla. facility. “Realistically, we
don’t have the right to do business un-
less we get it right when it comes to our
environmental performance. One of
the things we concentrate heavily on is
doing what is right, not doing what is
Manufacturers Contribute To Environmental Conservation
26 Manufacturing on the First Coast 2012–2013
Phot
o C
ourte
sy o
f Alle
n Fo
rrest
Georgia-Pacific’s Palatka mill produces such household brands as Brawny and Sparkle paper towels, as well as Quilted Northern tissue.
Manufacturing on the First Coast 2012–2013 27
necessarily only what is required.”
Frost, who also serves as one of
FCMA’s 2012 Tri-Chairmen, exemplifies
the care and concern FCMA members
have for the environment. Each member
knows it must function in harmony with
the environment and that means being a
good steward of our natural resources.
“Since 2000, we’ve spent approxi-
mately $280 million on environmental
improvements, of that $80 million we
would have needed to do ourselves
in order to meet requirements,” Frost
said. “The other $200 million was re-
ally voluntary investments we did that
upgraded our bleach plant, our pulp
mill, as well as made some changes in
our effluent treatment, all centered, on
primarily improving our water effluent.”
Included in this massive $280 million
investment is new equip-
ment that simultaneously
enhances air and water
quality in and around the
Palatka plant. New equip-
ment that filters the brown
stock, pulp or stock used
in the paper-making pro-
cess, reduces both odor-
ous discharges and allows
Georgia-Pacific to use less
water in each process.
“We installed new brown
stock washers that also
included a gas collection
system that allows us to collect odorous
gases that are incinerated in a boiler,
which destroys any of the odorous
components,” Frost said. “At the same
time, those same washers allow us to
do a much better job so the effluent
will be lower in conductivity, have lower
amounts of salt in our effluent.”
The brown stock washers have al-
lowed Georgia-Pacific to cut its water
use in more than half. And plant re-
searchers are looking at ways to make
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FCMA members understand the importance of water conservation and the overall role it plays in environmental care.
28 Manufacturing on the First Coast 2012–2013
even further reductions.
“We used to use 40 million gallons of
processed water a day and now we’re
down to about 18 million gallons and
we’re continually working it down,” Frost
said. “We have a couple of projects in
the works that would allow us to reduce
our water use even further than that.”
The brown stock washers also lower
the amounts of chlorine compounds
Georgia-Pacific uses in the pulp bleach-
ing process, the process used to make
white paper products. Frost says the new
equipment reduces the potential for any
bad elements to be in its effluent, the
amount of treated water it is permitted
to discharge into nearby waterways.
Georgia-Pacific is also in the permit-
ting process to build a pipeline that will
vastly improve the ecosystems around
the plant. The pipeline will allow the
plant to discharge its treated effluent
into the center of the St. Johns River
channel rather than into Rice Creek
where the plant has discharged effluent
since it was built in the late 1940s.
“One of the direct impacts is that the
pipeline will improve the potential for
submerged vegetation along the banks
of the river to come back and flourish,”
Frost said.
Water is one of the primary natural
resources used in many manufactur-
ing processes. Georgia-Pacific is only
one example of how FCMA members
are continually striving to manage this
precious resource and care for our en-
vironment. Renessenz, a manufacturer
of flavorings, is another example of how
FCMA members are involved in envi-
ronmental conservation.
During the past 20 years, this north-
side Jacksonville plant has reduced the
amount of water it draws from the local
aquifer by 70 percent. And it’s realized
this amazing feat in a manner similar
to Georgia-Pacific, by installing newer,
more efficient equipment.
“We’ve done that thru a combo of
equipment upgrades, consolidation of
water using equipment, such as cooling
towers, water management programs,
process improvements, and engag-
ing our employees to be more water
conscious,” said Mike Templeton, vice
president of operations at Renessenz
and a 2011 FCMA Tri-Chairman.
“Those things have rewarded us with a
tremendous reduction of the amount of
water we have to pull out of the aquifer.”
Renessenz makes flavor and fragrance
ingredients that go into personal and
household goods, such as soaps, deter-
gents, shampoos, toothpaste, chewing
gums, and all of its products come from
a renewable raw material source, which
is primarily the pine tree or the citrus
plants, primarily orange.
“In the process of making those flavor
and fragrance ingredients, we will use
water in order to make steam that drives
all of our processes and water for cool-
ing and temperature control on our pro-
cesses,” Templeton said. “The water that
is not in contact with any of our process
chemicals, that water will be collected.”
In the days when Renessenz used
higher volumes of water, the manufac-
turer would donate its water discharges
to nonprofit The First Tee, which used
the water to irrigate its golf course on
Brentwood Avenue. However, as Renes-
senz lowered its water use, The First Tee
saw less donated water flowing its way.
“We have continued reducing our wa-
ter usage that we have actually lowered
the amount of water that we supply to
the golf course, so it’s sort of a good-
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news bad-news situation,” Templeton
said.
As Renessenz continues lowering its
water usage, it also means it is reducing
the amount of water it discharges into
nearby waterways. And like Georgia-
Pacific, the environment wins again.
“We have a permit to discharge
treated water into Moncrief Creek, but
we no longer utilize that permit, we
use it internally,” Templeton said. “We
maintain the permit and don’t have to
use it.”
In the past year, Renessenz installed
a new $4 million boiler system that is
reducing the amount of nitrogen oxide
the company emits into the atmosphere,
another example of how FCMA mem-
bers are good environmental stewards.
“The new boiler was not a mandate;
we had an opportunity to take two boil-
ers out of service and replace them with
a new modern boiler and this was the
result,” Templeton said. “It was a really
a multi-goal project. We knew going in
that we would be reducing the nitrogen
oxide; it was an efficiency project. It will
lower our costs and require less fuel
to produce the same amount of steam
because it is a more efficient.”
Like many manufacturers, Renes-
senz’s manufacturing processes create
by-products. Templeton has found a
way to put the company’s leftovers to
work in other markets around the world.
“We make a biofuel that allows us
to reduce our dependency on natural
gas,” Templeton said. “This has a posi-
tive impact in lowering greenhouse gas
emissions.”
The biofuel byproduct, dubbed Glid-
Fuel, is shipped to various customers in
Europe.
“We’ve been doing this for years,”
Templeton said. “It’s only recently that
the opportunity arose to sell it overseas
as awareness of the dangers of green-
house gas emissions has increased
globally.”
Recycling is another way manufactur-
ers minimize the impact they have on
the environment. Since shipping its first
package of Jacksonville-made beer in
1969, Anheuser-Busch has been con-
stantly reviewing ways it can enhance its
environmental performance.
“We recycle 99.6 percent of the by-
products from brewing and packaging
our beers,” said Ken Wilkey, resident
environmental health safety manager
at Jacksonville’s Northside Anheuser-
Busch plant. “It takes all of our employ-
ees here to pull that off and we have a
lot of awareness among our employees
to make it happen.”
While numbers were not available at
press time for all of 2011, Wilkey said,
the brewer “we’re right at 91,160 tons
of by-products that we have recycled.”
Products that get a new life or re-pur-
posed run the gamut from plastics and
glass to scrap metals, pallets and wood,
as well as the beechwood that is used
to age some of Anhesuer-Busch’s sig-
nature products. The brewer also takes
the spent grains from which the beer is
brewed and sells it to dairy farms within
a 200-mile radius of the plant.
Anheuser-Busch is also constantly
exploring ways in which the Jacksonville
plant can lower it use of water, as well as
the amount of water it discharges after
treatment at its on-site wastewater treat-
ment plant. Its innovative Bio-Energy
Recovery System or BERS, which was
built in 1991, converts wastewater into
methane, a renewable fuel.
“We have achieved a 30 percent
reduction in water use since 2008,”
Wilkey said. “The bacterium in the
Environmental Conservation
Employees at Jacksonville’s Anheuser-Busch plant recycle 99.6 percent of the by-products involved in the brewing and packaging of its world-class beer.
Manufacturing on the First Coast 2012–2013 31
wastewater actually converts the waste
to methane gas. That way, we don’t
have to purchase natural gas to make
steam. BERS really fits in with the other
leg of our conservation plan and re-
duces the amount of energy we have to
purchase.”
Anheuser-Busch owns 1,800 acres of
land in Northeast Florida that the plant
uses to discharge its treated wastewater,
which is rich in nitrogen and other nu-
trients. The lands are not only home to
grain crops, such as sorghum and turf
grass, but deer, wild hogs, and wood
storks call the land home. The beer gi-
ant harvests the turf grass and sells it to
contractors for use in highway construc-
tion, while the sorghum is sold to area
farmers for livestock feed.
Plant workers are currently testing a
waterless lubrication product on one of
the Anheuser-Busch production lines, a
move Wilkey hopes will reduce water
usage by another million gallons per
year at the facility.
“Depending on how the trial run goes,
we’ll share that information with another
food manufacturer within the FCMA,
where possible,” Wilkey said. “We have
a worldwide company goal of getting
down to 3.5 gallons of water per gal-
lon of product we produce by the end
of 2012. In Jacksonville, we are well on
the way to meeting that as we currently
stand at somewhere around 3.7 gallons
of water per gallon of beer produced.”
With all of the water conservation
measures adopted at the Jacksonville
brewing giant, the plant was able to
review its permit for the amount of well
water it draws annually from its onsite
wells. Wilkey said the St. Johns River
Water Management District gladly re-
worked its 20-year permit with lower
water usage amounts attached.
“That would not have been possible
without the efforts we had been under-
taking,” Wilkey said. “It’s a good envi-
ronmental thing for us to conserve water
but it also makes a lot of business sense
for us too.”
Wilkey said another aspect that is key
to driving home the message of environ-
mental awareness and conversation to
his employees is to make such aware-
ness part of the culture of the plant. His
employees take part in river cleanup
campaigns, Keep Jacksonville Beautiful
and other organizations.
“In the past 18 months, our employ-
ees have picked up 800 pounds of trash
while taking part in about five-to-six
events a year,” he said.
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The State of Florida is home to a
number of regressive tax policies
that, if kept in place, will only be
detrimental to the long-term sustain-
ability of the manufacturing sector in the
Sunshine State.
That’s the bottom line finding of a new
study conducted by Florida TaxWatch,
a nonprofit, non-partisan tax watchdog
group. The study, which was commis-
sioned by the First Coast Manufacturers
Association and the Manufacturers Asso-
ciation of Florida, makes a solid case for
tax reform pertaining to the manufactur-
ing sector.
The study recommends the elimination
of all taxes on manufacturing inputs,
eliminating sales taxes on purchases
of machinery
and equipment
and allowing
an accelerated
dep rec ia t i on
schedule on
valuations for
Tangible Per-
sonal Property Taxes.
“Lowering taxes on inputs and machin-
ery will encourage capital investment and
its positive effects on competitiveness for
Florida firms,” the study states. “Allow-
ing accelerated
depreciation on
existing equip-
ment will lower
the amount
of Tangible
Personal Prop-
erty Tax, there-
Florida TaxWatch Study Finds Manufacturing to be the Economic Driver of Florida’s Future
Manufacturing on the First Coast 2012–2013 33
fore lowering the penalty for capital
accumulation.”
The study also found that two key
instruments that are currently used
by state and local officials to execute
economic development initiatives are
not well suited for manufacturing. In its
study, Florida TaxWatch recommends
that the state modify its Qualified Tax
Incentive program, or QTI, as well as its
Capital Investment Tax Credit program,
or CITC.
In its current structure, the QTI pro-
gram “favors less capital intensive
industries at the expense of Florida’s
manufacturing” sector, the study states.
“A business that uses the QTI program
must be either a new or expanding busi-
ness, and it must create a minimum of
10 jobs,” according to the study. “Given
that manufacturing is more capital in-
tensive than other industries, the capital
needed to go along with the production
of those 10 new jobs is significantly
higher than for the average business.
A manufacturer that wanted to bring
new capital to Florida and start a small
operation with fewer than 10 employ-
ees would not be able to use the QTI
program.”
For some larger corporations, that
have multiple manufacturing facilities
spread across numerous states, Flori-
da’s current tax policies provide a dis-
incentive for such corporations to ever
upgrade capital equipment at plants
they own in Florida.
“Our tax policies penalize capital
Florida Tax Watch Study
“Lowering taxes on inputs and machinery will encourage
capital investment and its positive effects on competitive-
ness for Florida firms,” the study states. “Allowing acceler-
ated depreciation on existing equipment will lower the
amount of Tangible Personal Property Tax, therefore lower-
ing the penalty for capital accumulation.”
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formation,” said Jerry Parrish, Ph. D.,
chief economist at the Tallahassee-
based Florida TaxWatch and author of
the study. “Capital expenditures lead to
capital formation. If you get taxed on
accumulating stuff, it’s likely that you
will do less. We tax formation by taxing
a more productive machine.”
In a similar vein, the CITC program
typically does not provide any incentives
for Florida manufacturers, Parrish said.
Companies cannot qualify for the CITC
unless they invest $25 million and cre-
ate at minimum 100 jobs. Meanwhile,
a majority of manufacturers in many
Florida communities employ fewer
numbers of employees, so manufactur-
ers end up falling through an incentive
crack.
Gary Frost, FCMA 2012 Tri-Chair-
man, said that Florida manufacturers
simply need a business climate that
will encourage and provide support for
expansion of the operations that have
been contributing to local economies in
Florida for decades.
“I think what we’re seeing in our
economy is that people were not invest-
ing, even just to sustain their businesses
and that’s not going to work long term,”
said Frost, who also serves as vice presi-
dent of Georgia-Pacific’s Palatka paper
mill. “We need to ensure that people
are investing in the current manufactur-
ing base so that the manufacturers we
currently have stay here.”
Frost said hopefully this study will
help everyone realize the opportunity
the state has to enact positive change
for manufacturers, change that will spur
new capital investment and, therefore,
add new jobs. In short, an infusion or
Florida Tax Watch Study
10
Durable Goods Manufacturing are shown in orange. To be clear, when totaled, the personal income from durable plus non-durable equals the Personal Income of the Manufacturing sector.
Figure 8
Source: Bureau of Economic Analysis Regional Data
It is clear from Figure 8 that personal income from manufacturing has a smaller coefficient of variation than any other Florida industry. The utilities industry is second, and is less variable than the durable goods portion of manufacturing. One interesting result shown on the chart is that personal income from Manufacturing is a more stable provider of personal income in Florida than sectors usually associated with stable employment and personal income such as Military, Federal Civilian, and other Government categories.
Figure 9 shows the distribution of Personal Income in Florida from the Durable and Non-durable manufacturing categories. Florida’s mix of manufactured goods averages approximately 70% durable goods with 30% being non-durable. Durable goods production and its related personal income is dependent upon demand, which is dependent upon the state of the economy. The most interesting result of Figure 9 is that even with the variability in Durable Goods Production,
17
Figure 14
Source: U.S. Census Annual Survey of Manufacturers
Section 2 Conclusion: Florida is missing an important capital investment opportunity in the high value-added manufacturing sector, which (as shown in Section 1) is a stable sector linked with high wages and high personal income. Florida is losing to our competitor states (other southern states) in capital investment in manufacturing. Enhancing Florida’s manufacturing sector could lead to capital formation and job creation in the Sunshine State. The next section will examine the possible causes of Florida’s lagging manufacturing-related capital investment.
Section 3: Why Florida Is Less Attractive to Manufacturing-Related Capital Expenditures and Investment. A new National Bureau of Economic Research (NBER) working paper4 shows evidence Florida’s “economic development by retail” is crowding out “economic development by manufacturing.” Researchers tested the theory that governments try to maximize local receipts, so those with local and county taxes prefer retail because retail generates more local sales tax revenue than does manufacturing (or anything else). After controlling for inflation, it is indicated that local sales tax revenue in Florida increased by 380 percent between 1992 and 2008 compared with an eight percent increase in property tax revenues.
4 Fiscal Zoning and Sales Taxes: Do Higher Sales Taxes Lead to More Retailing and Less Manufacturing? Burnes, D., Neumark, D., and White, M. National Bureau of Economic Research. Working Paper 16932. April, 2011.
Charts courtesy of Florida TaxWatch.
Coefficient of Variation in Florida Personal Income by Sector
Per Capita Capital Expenditures on Manufacturing Decrease from 2008 and 2009
Manufacturing on the First Coast 2012–2013 35
uptick in capital investment among
Florida manufacturers will create a
more stable economic environment
and help the state weather any possible
future recession.
Positive change in Florida’s tax laws
will also result in a boost in manufactur-
ing research and development.
“Manufacturing is responsible for
about 70 percent of the research and
development money that is spent each
year,” Parrish said. “So there are a lot of
reasons to support manufacturing.”
The Florida TaxWatch study goes be-
yond simple recommendations designed
to enact tax relief for manufacturers.
Parrish employed the dynamic model
from Regional Economic Models Inc,
or REMI, to demonstrate how tax reform
would generate new Florida manufac-
turing jobs.
“The model
shows that if 1,000
m a n u f a c t u r i n g
jobs were created
in Miami-Dade
County annu-
ally from 2012
to 2021, an ad-
ditional cumula-
tive 24,213 jobs
would be added in
Florida by 2021,”
according to the
study. “In the
first year alone,
a total economic impact of $570 mil-
lion to Florida’s economy should be
realized through personal consumption
expenditures, gross private domestic
investment, change in private invento-
ries, exports and imports of goods and
services, and government consumption
and investment.”
FCMA encourages everyone reading
“Manufacturing on the First Coast” to
write or call his/her Florida legislator
to support passage of tax reform for
manufacturing.
Florida Tax Watch Study
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36 Manufacturing on the First Coast 2012–2013
Since its inception, the First Coast
Manufacturers Association has
served as the voice of manufac-
turers in Northeast Florida.
FCMA is continually working on enact-
ing positive change in the areas of the
economy, education and the environ-
ment. Here is a look at few ways in which
the association tackles these key quality
of life issues.
FCMA recently teamed up with the
Manufacturers Association of Florida to
commission Florida TaxWatch to study
the manner in which the state’s tax struc-
ture impacts manufacturing. The study
found that manufacturing provides stable
high-tech, high-wage jobs that can typi-
cally withstand negative economic shifts.
FCMA members agree that such leader-
ship is key to furthering the manufactur-
ing sector.
“FCMA is successful in raising the
awareness of the value of manufacturing
to the state of Florida and a great exam-
ple of that is our funding of the TaxWatch
study, our awareness with the City Coun-
cil, our partnership with the MAF, and the
legislature,” said Mike Templeton, vice
president of operations at Renessenz LLC
and a 2011 FCMA Tri-Chairman. “Our
goal is to raise awareness and educate
everybody about how manufacturing is
the way to create sustainable jobs.”
The tax study is only one tool that
FCMA is using to provide education
about the importance of manufacturing.
FCMA is committed to developing edu-
cational opportunities for its members
with each other, as well as educational
programs designed for the public at
large.
“One of the things we have done is
How FCMA Leads in the Economy, Education and the Environment
Mike Templeton, Vice President of Operations at Renessenz and a 2011 FCMA Tri-Chairman.
Manufacturing on the First Coast 2012–2013 37
to partner with the local universities,
Florida State College at Jacksonville
and the University of North Florida,”
Templeton said. “We have continued to
do fundraising to provide scholarships
for UNF students. We have hosted sev-
eral seminars to make companies aware
of the excellent skills training programs
that exist through FSCJ locally.”
Internally, members of FCMA get to
learn from each other every month as
members get opportunities to tour each
others’ facilities and share best practic-
es on various topics ranging from water
use to worker safety to energy conser-
vation and recycling. In 2011, FCMA
took to the airwaves to educate the pub-
lic about the employment opportunities
among First Coast area manufacturers
using television commercials.
“We want the public to know that we
are not polluters and that we have very
attractive jobs that can improve the econ-
omy and the TV commercials were just
one way we worked last year to achieve
that goal,” said Carlos Zaneolo, one of
FCMA’s 2012 Tri-Chairmen and vice
president of steel manufacturer Gerdau.
FCMA has instituted a multi-pronged
approach to educating the public about
manufacturing. The association has
hosted training sessions for high school
teachers so they can share the good
news about manufacturing careers with
their students.
“We’ve educated teachers about
different manufacturing processes and
how the sector impacts the environ-
ment,” Zaneolo said. “That way, they
become aware of manufacturing and
can help us to attract more and more
young people.”
And because they have realized the
value of sharing best practices and
resources, some FCMA members will
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Carlos Zaneolo, Vice President of Gerdau and one of FCMA’s 2012 Tri-Chairmen.
38 Manufacturing on the First Coast 2012–2013
be teaming up in 2012 to develop cur-
ricula that can be shared with various
audiences.
“We’re working with a couple of
contacts we’ve made through FCMA to
start developing curriculum for courses
that could potentially be developed
and presented through either the high
school or through the local college,”
said Gary Frost, vice president and
manager of Georgia-Pacific Corpora-
tion’s Palatka operations and a 2012
FCMA Tri-Chairman. “What we want
to do, and its part of FCMA’s mission,
is to share with the public the power of
manufacturing and this is one way to
accomplish that goal.”
In terms of the economy, while the
TaxWatch study will play a key role in
enacting long-term economic ben-
efits to both the community and the
manufacturers, FCMA is involved in
other economic initiatives. One such
initiative is helping lower the bills of a
number of manufacturers that use a lot
of electricity.
“Several corporations have facilities
here and also have branches in other
states, where energy rates are lower,”
Zaneolo said. “In the last year, the Jack-
sonville City Council and the JEA worked
to convince JEA that our manufacturers
needed lower rates to allow these com-
panies to be more competitive so they
can create more jobs. FCMA worked
to reach a consensus with JEA and City
Council. We knew that if we got relief
for the manufacturers, we could boost
the economy in the region.”
The new billing model impacted 25
area manufacturers that buy their power
from JEA, which used its 2009 billing rates
as a starting point for the new structure.
“JEA would not lose any money, they
would just make a little less,” Zaneolo
said. “The end result is that manufac-
turers got to reduce their costs, which
made the business environment more
competitive, which allows manufactur-
ers to produce more goods. When we
produce more here, we need more
trucks, we need more rail, we need
more contractors, we need more raw
material, to ship our finished goods and
we end up creating more indirect jobs
and more wealth around us.”
FCMA also works to raise awareness
and advocate for its members regard-
ing the environment and environmental
issues. For example, FCMA has played
a key role in helping Georgia-Pacific’s
Palatka paper mill maneuver through
the stiff regulatory climate involving the
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construction of a treated water pipeline.
“One of the things that impressed me
the most about FCMA was the details they
look at whenever a manufacturer seeks to
join the organization,” Frost said. “They
go to great lengths to make sure they
have responsible manufacturers when it
comes to environmental regulations.”
The association advocates for permit-
ting that is sound and based on science
instead of emotion and misinforma-
tion. Achieving this goal means a lot of
outreach and advocacy work among
FCMA members.
“We are strong advocates of the envi-
ronment and we know that we must pro-
tect the environment and the way that
you do that is with applied science and
technology,” Templeton said. “We have
some of the best scientists in this area
from around the world and science is
really what needs to drive our decision-
making and our program.”
Frost said Georgia-Pacific values the
role of third-party intermediary that
FCMA is allowed to play on behalf of
its members. This aspect of membership
truly adds value for the each manufac-
turing member.
“We get tremendous support from
FCMA when we do have issues crop
up from time to time, support that we
wouldn’t necessarily know how to go get
otherwise,” Frost said. “For example,
the environmental issues we are cur-
rently having with the effluent discharge.
Without FCMA, we wouldn’t even know
who to be in contact with in Tallahassee
and Jacksonville to be able to provide
information to and to be able to under-
stand what people’s issues are.”
Another battle FCMA continues to
wage is with the Federal Environmental
Protection Agency regarding Numeric
Nutrient Criteria (NNC) which regulates
the TMDL (or Total Maximum Daily Load)
measurement of nitrogen and phospho-
rous discharges to bodies of water. Com-
panies with discharge permits are affected
by these strict regulations. The economic
impact on job creation, small business,
agriculture and municipalities (consumers
and localities) must be taken into consid-
eration when developing water quality
standards in concert with sound science.
“We believe we are the leaders in how
we continue to have an environmental
protection program that can continue
to support growth in jobs,” Templeton
said.
How FCMA Leads
40 Manufacturing on the First Coast 2012–2013
It’s no secret that the economy is
global and like ripples of waves in
the St. Johns River, what happens in
one nation’s economy can send shocks
through other countries until we feel the
same economic turmoil that started half-
way around the world.
There is a push to bolster Florida
manufacturing companies taking part in
international trade, but what are some of
the other plans underway to make Florida
manufacturing more competitive with
other states in the Southeast? Florida cur-
rently ranks last among the 12 Southern
states stretching from Virginia to Texas
in the amount of money spent yearly on
capital expenditures in the manufacturing
sector.
Florida TaxWatch studied data collected
by the U.S. Census Bureau’s Annual Sur-
vey of Manufacturers to understand how
Florida’s manufacturing sector compares
to other Southern states. The numbers
show Florida’s per capita expenditure for
capital in manufacturing was $138.20.
The next lowest state was Georgia, which
spent $295.98 per capita. The median
value for this group is $691.49.
“As you see, Florida is not even in the
game,” said Lad Daniels, former presi-
dent of the FCMA. “We can’t continue
on this path if we are to be viable and
compete in the region much less in a
global economy.”
FCMA is working on changing how the
state government quantifies and rewards
success in manufacturing. At present,
state law incentivizes manufacturers on
the number of jobs they create, whereas,
Daniels says, the state should be reward-
ing manufacturers based on increases in
productivity.
How to Make Florida More Competitive for Manufacturing
Lad Daniels, Past President of FCMA
Manufacturing on the First Coast 2012–2013 41
How do manufacturers increase pro-
ductivity? They do so with capital expen-
ditures in the form of newer, high-tech
equipment. Yet, many manufacturers
are reluctant to invest in newer, more
efficient equipment due to the state’s
regressive tax policies.
“Capital expenditures lead to capital
formation,” said Jerry Parrish, Ph. D.,
chief economist at Florida TaxWatch,
an independent, non-partisan watchdog
and research group based in Tallahas-
see. “If a manufacturer is taxed for the
equipment it accumulates, it’s likely
they will buy less equipment. The state
taxes capital formation by taxing the
new, more productive machine that the
manufacturer just purchased.”
And then, in walks the tax collector
to enforce the state’s Tangible Personal
Property Tax, which in effect, places
further restraint on the accumulation
of capital formation on behalf of the
manufacturer.
“For example, the business owner
was taxed when they bought the shoe
machine and is then taxed each year
he keeps the shoe machine under the
Tangible Personal Property Tax,” Parrish
said. “These taxes make it especially
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42 Manufacturing on the First Coast 2012–2013
burdensome on the manufacturing sec-
tor because it is more capital-intensive
than any other industry sector and Flori-
da is way behind these other states in the
dollar amounts manufacturing spends
on capital expenditures.”
FCMA joins the Manufacturers Associ-
ation of Florida in pushing for tax reform
that will make the state more competitive
for manufacturers. Simply put, there are
some outdated tax codes on Florida’s
books that hinder manufacturing job
growth in the state.
“We’re trying to get some consid-
eration on capital investment,” said
Tom Ryan, president and CEO of cigar
manufacturer Swisher International and
FCMA board member. “It just doesn’t
work anymore to tie job creation to tax
breaks on capital equipment. If there is
a tax incentive tied to the purchase of
manufacturing equipment that, at the
same time, did not require us to add
staff in order to get the tax incentive that
would be a better scenario.”
Ryan, who also serves as vice presi-
dent of the MAF, says he believes mem-
bers of the Florida Legislature are taking
note of this regressive policy and he
looks forward to seeing how proposed
tax legislation will do in the upcoming
legislative session.
“I have seen some positive response,”
Ryan said. “I think our voice is being
heard in Tallahassee.”
Manufacturers will be watching
HB 507 and SB 684 make their way
through committees and on to the floor
of the legislature for passage. Both bills
make it easier for manufacturers to re-
ceive incentives for investing in capital
equipment, another move that will make
Florida more competitive in the manu-
facturing sector.
“Current law requires an existing
manufacturer to show that they will be
10-percent more productive in order
to get the sales tax waived for a capi-
tal equipment purchase,” said Nancy
Stephens, executive director of the MAF.
“Anything the state can do to incentivize
capital investments will be good for the
manufacturing sector because we are
capital intensive.”
But Daniels wants the legislature to go
a step further. He supports total elimina-
tion of the Tangible Personal Property
Tax. He says the tax is stifling innovation
and research and development among
Florida’s manufacturing community.
“Manufacturers will have millions
of dollars of capital freed up when the
Tangible Personal Property Tax is elimi-
Competitive Manufacturing
16
Figure 13
Source: U.S. Census Annual Survey of Manufacturers
Disturbingly, Florida ranks at the bottom with fewer than half of the average capital expenditures of these states. The horizontal line on the graph below shows the mean value for this group of states, $676.53. The median value for this group is $691.49.
Given that capital expenditures from year to year are variable, one would hope that the 2008 Florida figures were skewed, or Florida had an “off” year. Using the same technique of dividing by the estimated population – this time the July 1, 2009 estimate – the results showed that Florida’s per-capita manufacturing capital expenditures dropped from $176.37 to $138.20. The next-lowest in 2009 was Georgia at $295.88 per capita.
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44 Manufacturing on the First Coast 2012–2013
nated,” Daniels said. “That money will
go to newer, more efficient, even more
green equipment that will increase pro-
ductivity and result in more, high-skill,
high-wage jobs not to mention make the
state more competitive with other states.”
Daniels said manufacturers will also
have more cash to inject into research
and development initiatives, which lag
now in Florida compared to other South-
ern states.
“We want the state of Florida to
eliminate all of the taxes on what we call
inputs—raw materials, labor, the manu-
facturing plant’s power bill—again,
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Manufacturing on the First Coast 2012–2013 45
this will free up much-needed cash for
manufacturers,” Daniels said. “The tax
burden in Florida is higher on manufac-
turers here than it is in other states and
that makes us less competitive when a
manufacturer is looking to expand and
build, for example, a new auto plant.”
Another set of Florida laws that need
updating involve the permitting process.
Rep. Lake Ray has introduced a bill
that would create a one-stop permit-
ting process for the state, which would
lower the time it takes to get a permit.
The bill would require state agencies to
simultaneously review applications and
supporting documentation and give the
permit applicant a response within 60
days.
A number of processes involving
the state permitting arena are under
review at the Florida Department of
Environmental Protection. DEP Secretary
Herschel Vinyard says the agency is
not lowering any type of environmental
standards but simply streamlining the
processes.
“We’re examining every step that we
take in the permitting process and we’re
asking ourselves the question: ‘Does this
step add value?’” said Vinyard, a former
FCMA board member and Tri-Chairman.
“We want to know whether the step adds
value to either the environment or to the
customer, and if that particular step in
the process does not add value, then we
have to ask ourselves ‘Why are we do-
ing it?’ And we’re going to these lengths
because permitting certainly takes time
and every step certainly costs money.”
One of the practices DEP is using
to review its processes is Lean and it
is doing so with help from staff at the
Northeast Florida District Office of the
DEP, which is a member of the local Lean
Consortium. Vinyard said DEP hopes to
introduce Lean to its other regional of-
fices in 2012. Along with reviewing the
permitting process, DEP is examining the
manner in which permits are handled
from a consistency standpoint by way of
sharing information between agencies.
“We want to ensure that if a permit
applicant inquires about a permit that
they get the same answer in Jacksonville
with the Northeast District, as they would
in the Central District in Orlando,” Vin-
yard said. “Some of that is just sharing
information between districts as we’re
trying to break down the silos in which
we operate.”
One of the key legislative priorities for
Vinyard and DEP surrounds improving
the Environmental Resource Permitting
program also known as ERP, which is
one of the most sought after permits
in Florida. ERPs pertain to protecting
Florida’s precious wetlands and may
involve everything from the local resident
who wants to erect a shed in his back-
yard to a port that needs to build a new
waterfront terminal. Vinyard is seeking
legislation that would increase coopera-
tion between the five water management
districts in Florida and the DEP using
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Herschel Vinyard, Secretary of Florida’s Department of Environmental Protection.
46 Manufacturing on the First Coast 2012–2013
sound science.
“What we’re trying to do is create a
statewide ERP permit where we can have
more consistent decision-making and
consistent science so that if a Floridian
comes in and needs an ERP permit,
they’ll get a consistent decision,” Vin-
yard said. “Here again, whether they
are applying at the St. Johns River Water
Management District for the permit or at
the DEP Northeast District office, they’ll
have the same science-based evaluation
of that permit.”
Florida is a state with abundant water
resources and DEP has a new initiative
that Secretary Vinyard calls “Getting the
Water Right.”
“DEP is constantly working to improve
water quality throughout the state and
making sure we have a sufficient water
supply for people, as well as the environ-
ment,” Vinyard said. “One of the things
the state has done well is promoting
water re-use and manufacturers actu-
ally have been at the cutting edge for a
number of years in re-using and cooling
water.”
Under his guidance, Vinyard is col-
laborating with the state’s water man-
agement districts, water and sewage
treatment officials and the Department
of Agriculture and Consumer Services
seeking input and sharing best practices
regarding water re-use and conservation.
“We need to look for new ways that
we can conserve our water, including
investigating alternative water sup-
plies,” Vinyard said. “We need to wean
ourselves off of constantly pumping the
groundwater sources.”
One of the key water-related issues
Vinyard is working on involves both the
Total Maximum Daily Load regulations
and the Numeric Nutrient Content issue
in the St. Johns River. Vinyard said that
three-year-old nutrient content ru les
regarding the amounts of nitrogen and
phosphorus that can be discharged daily
into the river are working well.
“We have the most stringent nutrient
content rules in the country and EPA has
told us they are going to approve the
new rule,” Vinyard said. “It’s going to
be costly to implement, but we think our
rules are more cost effective than those
proposed by EPA.”
The good news is that the nutrient
content rules will pertain to every Florida
river and, therefore, prevent dangerous
algae blooms that tend to create turmoil
within precious river ecosystems.
“In the lower St. Johns, we’re already
seeing a 67 percent reduction in nitro-
gen content with the rules and in the up-
per St. Johns, we’re seeing a 10 percent
reduction in phosphorus,” Vinyard said.
Vinyard urges everyone to be aware of
the nitrogen and phosphorous issue. He
said we can all do our small part by be-
ing aware of the amount of lawn fertilizer
we apply each year so as not to over-
apply and therefore result in overloading
the aquifer because “it all ends up in the
river.”
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“In the lower St. Johns, we’re already seeing a
67 percent reduction in nitrogen content with the rules
and in the upper St. Johns, we’re seeing a 10 percent
reduction in phosphorus,” said Vinyard.
48 Manufacturing on the First Coast 2012–2013
Along with building sharing best
practices and resources among
the region’s manufacturers, the
First Coast Manufacturers Association
provides an array of benefits and ser-
vices to its members.
In 2011, FCMA members had a chance
to grab some M.O.N.E.Y. by taking part in
the launch of monthly networking oppor-
tunities called Members Only Networking
Event for You. Members get a chance to
unwind from the day’s work and share
ideas and follow up on the connections
they have made or get a chance to make
new ones.
Another avenue FCMA members can
use to connect is our growing online pres-
ence known as FCMA Community. Here,
we have posted videos from sponsors,
our president, updates on FCMA events,
workshops, Professional Progress, as well
as news from around the world of manu-
facturing. Think of it as the manufacturer’s
version of Facebook where you can cre-
ate your own page, post your photo and
share resources. It’s our way of provid-
ing another community building avenue
among our members.
Our members continue to become
noticed for their leadership skills. Several
FCMA members were appointed to sig-
nificant positions in recent months. With
these appointments comes the overall
goal of increasing awareness of the im-
portance of manufacturing in the local
economy.
FCMA members who have been ap-
pointed to boards and committees include
George Robbins of Vistage and former
FCMA President Lad Daniels were ap-
pointed by Gov. Rick Scott to the St. Johns
River Water Management District Board.
Gov. Scott also appointed Aaron Bow-
man of BAE Systems Southeast Shipyards
to the Florida Inland Navigation District,
or FIND, Board, and John Otterson of IFF
was appointed to the City of Jacksonville
Technical Advisory Committee.
We continue our commitment to rais-
ing the profile of manufacturing through
public relations and various educational
programs. FCMA continues to strengthen
its partnership with the Jacksonville Busi-
ness Journal, which will promote the Ex-
cellence in Manufacturing Awards and the
Florida Times-Union, which will promote
the Crane Awards.
In 2012, FCMA will also continue to
provide scholarship programs for with the
University of North Florida’s College of
Construction, Computer Science and En-
gineering, as well as play an increased role
on the Engineering Advisory Council.
Advances at FCMA
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